CN108655550A - Roller wire rod tailing welding butt welding machine and its application method - Google Patents

Roller wire rod tailing welding butt welding machine and its application method Download PDF

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Publication number
CN108655550A
CN108655550A CN201810600743.0A CN201810600743A CN108655550A CN 108655550 A CN108655550 A CN 108655550A CN 201810600743 A CN201810600743 A CN 201810600743A CN 108655550 A CN108655550 A CN 108655550A
Authority
CN
China
Prior art keywords
wire rod
tailing
movable stand
fixed frame
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810600743.0A
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Chinese (zh)
Inventor
江亚东
何海航
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rugao Lixing Roller Technology Co Ltd
Original Assignee
Rugao Lixing Roller Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rugao Lixing Roller Technology Co Ltd filed Critical Rugao Lixing Roller Technology Co Ltd
Priority to CN201810600743.0A priority Critical patent/CN108655550A/en
Publication of CN108655550A publication Critical patent/CN108655550A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/002Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Wire Processing (AREA)

Abstract

The present invention relates to a kind of roller wire rod tailing welding butt welding machines, the grip device and welder that it includes board, is arranged on board, grip device is docking wire rod tailing and wire rod to be welded, welder is welding the wire rod tailing for being in mated condition with wire rod, the grip device includes fixed frame, movable stand and the clamp system being separately positioned on fixed frame and movable stand, fixed frame is fixedly mounted on board, movable stand is slidably mounted on board, it is opposite with fixed frame, it is relatively moved between fixed frame;Wire rod tailing, wire rod are clamped in fixed frame, on the clamp system on movable stand respectively, as movable stand and fixed frame relatively move, are pressed into contact between wire rod tailing and wire rod.Reasonable design, it is simple in structure, it is recycled after being connect wire rod tailing with soldering wires by butt welding machine, substantially increases linearmaterial rate, reduce the waste of wire rod.

Description

Roller wire rod tailing welding butt welding machine and its application method
Technical field
The present invention relates to welding fields, and in particular to a kind of roller wire rod tailing welding butt welding machine and its application method.
Background technology
In roller processing factory, process roller wire rod need to be previously cut to it is sectional so that roller processing makes With in cutting, generally leaving one section of tailing, because length is inadequate, can not use, all be to make waste disposal in the past, cause big The waste of material of amount.
Butt welding machine is also referred to as electric current welding machine or resistance butt-welding machine, and using the resistance between two work piece interfaces, moment passes through Low-voltage and high-current makes the contact surface moment of two metals being connected to each other generate heat to melting and merging, in butt welding, needs to control The soldering opening of two workpiece of system is in the same plane and soldering opening must absolutely coincide, and present butt welding machine is all manually next pair The soldering opening for needing welding workpiece is connect, and plumb joint controls, workpiece is susceptible to welding in upper and lower operation by manually The problem that position is inaccurate and welding efficiency is low.
Invention content
To solve the above problems, the present invention proposes a kind of roller wire rod tailing welding butt welding machine, reasonable design, structure letter It is single, it is recycled after being connect wire rod tailing with soldering wires by butt welding machine, substantially increases linearmaterial rate, reduce wire rod Waste, while improving grip device structure, clamping is firm, and make wire rod with wire rod tailing in the same plane, docking It coincide, be less prone to welding position inaccuracy problem and then improve welding efficiency, improve welding quality;Using electrode cylinder Driving electrodes contact or respectively far from wire rods and wire rod tailing, and welding efficiency is high.
Technical scheme of the present invention:
A kind of roller wire rod tailing welding butt welding machine, it includes board, the grip device that is arranged on board and welding dress It sets, grip device is to dock wire rod tailing and wire rod to be welded, and welder is to the wire rod for being in mated condition Tailing is welded with wire rod, it is characterised in that:The grip device includes fixed frame, movable stand and is separately positioned on fixation Frame is fixedly mounted on the clamp system on movable stand, fixed frame on board, and movable stand is slidably mounted on board, with fixed frame Relatively, it is relatively moved between fixed frame;Wire rod tailing, wire rod are clamped in fixed frame, the clamp system on movable stand respectively On, as movable stand and fixed frame relatively move, it is pressed into contact between wire rod tailing and wire rod.
The welder includes transformer and electrode, and electrode passes through electrode cylinder mounting and fixing support and movement respectively Between frame, electrode is electrically connected transformer, transformer setting in board lower part, the movement of electrode cylinder driving electrodes respectively with line Material tailing contacts or separate with wire rod.
The clamp system is a cylindrical body, and at least three positioning pin, positioning pin point are evenly arranged in cylindrical body periphery It is not fixedly mounted in cylindrical body by positioning cylinder, positioning cylinder cylinder driving positioning pin is stretched into across cylindrical body outer peripheral sidewall Inside cylindrical body.
Wire rod passes through one section of fixed frame upper clamping mechanism and stretching, wire rod tailing to pass through movable stand upper clamping mechanism and stretch out One section, positioning cylinder driving positioning pin withstands on the periphery of wire rod and wire rod tailing respectively, realizes wire rod and wire rod tailing Stationary positioned, and wire rod, wire rod tailing are located at the center of clamp system, to realize wire rod, wire rod tailing with flat Face, mobile movable stand, movable stand are relatively moved with fixed frame, and drive wire rod tailing is pressed into contact with wire rod, wire rod tailing and It docks and coincide between wire rod, electrode cylinder driving electrodes are pressed respectively against on wire rod and wire rod tailing, in transformer, electrode, wire rod And primary Ioops are formed between wire rod tailing, using the resistance between wire rod and wire rod tailing contact surface, moment passes through low electricity The contact surface moment that pressure high current makes two wire rods being connected to each other and wire rod tailing contact generates heat to melting and merge, electrode Cylinder driving electrodes are respectively further from wire rod and wire rod tailing, and circuit disconnects, and electrode cylinder repetitive operation is realized to wire rod and line It is welded to connect between material tailing.
Above-mentioned technical proposal is improved further and is refined, the movable stand bottom is installed with sliding block, sliding Block is slidably matched with sliding rail, and sliding rail is arranged on board, and movable stand side is provided with upset cylinder, and the driving of upset cylinder connects Movable stand is connect, driving movable stand is moved towards along sliding rail and fixed frame.
Above-mentioned technical proposal is improved further and is refined, set is also respectively provided on the outside of the clamp system Pipe, casing are fixed by the bracket Connection Bracket and movable stand respectively, and casing nozzle is directed at the nozzle of clamp system;Wire rod, line Material tailing initially passes through casing on being clamped in clamp system respectively, and casing plays support to wire rod, wire rod tailing and tentatively determines The effect of position, prevents wire rod, wire rod tailing from being deviated before clamping excessively, and clamp system positioning is facilitated to clamp.
Above-mentioned technical proposal is improved further and is refined, insulation high-temperature-resistant rubber is provided on the positioning pin Block, rubber block inner surface increase positioning pin and wire rod, wire rod tailing in arc-shaped, the design of rubber block, insulation current Between frictional force, avoid welding when wire rod, wire rod tailing between misplace.
Above-mentioned technical proposal is improved further and is refined, welding slag receipts are additionally provided between fixed frame and movable stand Collect box.
Above-mentioned technical proposal is improved further and is refined, protective cover is housed in butt welding machine outside mask, protective cover is in Box-structure, two opposite sides and bottom surface are not provided with protective plate in box-structure, and the remaining face of box-structure passes through anti- Backplate connection is integral so that the cross-sectional shape of protective cover is in the U-shaped being buckled to;Effectively light butt welding machine can carried out The most of high temperature splash generated when butt welding is blocked in protective cover, improves the working security of butt welding machine.
Above-mentioned technical proposal is improved further and is refined, protective cover side is provided with watch window, observation window Covering is equipped with tempered glass on mouth, convenient for observation welding situation.
Above-mentioned technical proposal is improved further and is refined, multiple pulleys are arranged in the lower section of the protective cover, make Protective cover is obtained to move under the auxiliary of multiple pulleys.
A kind of application method of roller wire rod tailing welding butt welding machine, fixation is clamped in by wire rod, wire rod tailing respectively On the clamping device of frame and movable stand, mobile movable stand so that be pressed into contact between wire rod, wire rod tailing, electrode cylinder drives Moving electrode is contacted or is welded far from wire rod, wire rod tailing respectively, after the completion of welding, takes out finished product.
The method have the advantages that reasonable design, simple in structure, after being connect wire rod tailing with soldering wires by butt welding machine again It utilizing, substantially increases linearmaterial rate, reduce the waste of wire rod, while improving grip device structure, clamping is firm, and So that wire rod and wire rod tailing are in the same plane, docking coincide, and is less prone to welding position inaccuracy problem and then improves Welding efficiency improves welding quality;It is contacted respectively using electrode cylinder driving electrodes or far from wire rod and wire rod tailing, welding It is efficient.
Description of the drawings
Fig. 1 is roller wire rod tailing welding butt welding machine structural schematic diagram.
Fig. 2 is the roller wire rod tailing welding butt welding machine structural schematic diagram for installing protective cover additional.
Fig. 3 is the structural schematic diagram of clamp system.
01 fixed frame of board, 02 movable stand, 0 clamp system, 04 transformer, 05 electrode, 06 electrode cylinder 07 is fixed in figure 13 rubber block of pin 08 positioning cylinder, 09 sliding block, 10 sliding rail, 11 upset cylinder, 12 casing 14 welding slag collection box 15 in position is protected Cover 16 tempered glass, 17 pulley 18.
Specific implementation mode
With reference to attached drawing 1-3, a kind of roller wire rod tailing welding butt welding machine, it includes board 01, is arranged on board 01 Grip device and welder, grip device is to dock wire rod tailing and wire rod to be welded, and welder is to right The wire rod tailing for being in mated condition is welded with wire rod, it is characterised in that:The grip device includes fixed frame 02, moves Moving frame 03 and the clamp system 04 being separately positioned on fixed frame 02 and movable stand 03, fixed frame 02 are fixedly mounted on board 01 On, movable stand 03 is slidably mounted on board 01, opposite with fixed frame 02, is relatively moved between fixed frame 02;Wire rod tail Material, wire rod are clamped in fixed frame 02, on the clamp system 04 on movable stand 03 respectively, as movable stand 03 and fixed frame 02 make phase To movement, it is pressed into contact between wire rod tailing and wire rod;The welder includes transformer 05 and electrode 06, electrode 06 Respectively by the way that between 07 mounting and fixing support 02 of electrode cylinder and movable stand 03, electrode 06 is electrically connected transformer 05, transformer In 01 lower part of board, the movement of 07 driving electrodes 06 of electrode cylinder is contacted with wire rod tailing with wire rod or separate respectively for 05 setting;Institute The clamp system 04 stated is a cylindrical body, is evenly arranged at least three positioning pin 08 in cylindrical body periphery, positioning pin 08 leads to respectively It crosses positioning cylinder 09 to be fixedly mounted in cylindrical body, 09 cylinder of positioning cylinder driving positioning pin 08 is stretched across cylindrical body outer peripheral sidewall Enter inside cylindrical body;03 bottom of movable stand is installed with sliding block 10, and sliding block 10 is slidably matched with sliding rail 11, sliding rail 11 It is arranged on board 01, and 03 side of movable stand is provided with upset cylinder 12, upset cylinder 12 is drivingly connected movable stand 03, drives Dynamic movable stand 03 is moved towards along sliding rail 11 and fixed frame 02;The outside of the clamp system 04 is also respectively provided with set Pipe 13, casing 13 are fixed by the bracket Connection Bracket 02 and movable stand 03 respectively, and 13 nozzle of casing is directed at clamp system 04 Nozzle;Wire rod, wire rod tailing initially pass through casing 13 on being clamped in clamp system 04 respectively, and casing 13 is to wire rod, wire rod tailing Play the role of support and Primary Location, prevents wire rod, wire rod tailing from being deviated before clamping excessively, facilitate clamp system 04 Positioning clamps;Insulation high-temperature-resistant rubber block 14 is provided on the positioning pin 08,14 inner surface of rubber block is in arc-shaped, rubber The design of block, insulation current, while increasing the frictional force between positioning pin and wire rod, wire rod tailing, wire rod when avoiding welding, It misplaces between wire rod tailing;Welding slag collection box 15 is additionally provided between fixed frame 02 and movable stand 03;In butt welding machine outside mask Equipped with protective cover 16, protective cover 16 is in box-structure, and two opposite sides and bottom surface are not provided with protective plate in box-structure, The remaining face of box-structure is connected integral by protective plate so that the cross-sectional shape of protective cover 16 is in the U-shaped being buckled to;It can With effectively by light butt welding machine, when carrying out butt welding, most of high temperature splash of generation is blocked in protective cover 16, improve pair The working security of welding machine;16 side of protective cover is provided with watch window, is covered on watch window and tempered glass 17 is installed, Situation is welded convenient for observation;Multiple pulleys 18 are arranged in the lower section of the protective cover 16 so that protective cover 16 is in multiple pulleys 18 Auxiliary under move.
A kind of application method of roller wire rod tailing welding butt welding machine, fixation is clamped in by wire rod, wire rod tailing respectively On the clamping device 04 of frame 02 and movable stand 03, mobile movable stand 02 so that be pressed into contact between wire rod, wire rod tailing, electricity Cylinder 07 driving electrodes 06 in pole are contacted or are welded far from wire rod, wire rod tailing respectively, after the completion of welding, take out finished product.
Due to the finiteness of literal expression, and objectively there is unlimited concrete structure, for the common of the art For technical staff, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, it can also Above-mentioned technical characteristic is combined in the right way;These improve retouching, variation or combination, or not improved by invention Design and technical solution directly apply to other occasions, are regarded as protection scope of the present invention.

Claims (9)

1. a kind of roller wire rod tailing welding butt welding machine, it includes board, the grip device that is arranged on board and welding Device, grip device is to dock wire rod tailing and wire rod to be welded, and welder is to the line for being in mated condition Material tailing is welded with wire rod, it is characterised in that:The grip device includes fixed frame, movable stand and is separately positioned on solid Determine frame and the clamp system on movable stand, fixed frame is fixedly mounted on board, and movable stand is slidably mounted on board, with fixation Frame is opposite, is relatively moved between fixed frame;Wire rod tailing, wire rod are clamped in fixed frame, the clamping machine on movable stand respectively On structure, as movable stand and fixed frame relatively move, it is pressed into contact between wire rod tailing and wire rod;
The welder includes transformer and electrode, electrode respectively by electrode cylinder mounting and fixing support and movable stand it Between, electrode is electrically connected transformer, transformer setting in board lower part, the movement of electrode cylinder driving electrodes respectively with wire rod tail Material contacts or separate with wire rod;
The clamp system is a cylindrical body, is evenly arranged at least three positioning pin in cylindrical body periphery, positioning pin leads to respectively It crosses positioning cylinder to be fixedly mounted in cylindrical body, positioning cylinder cylinder driving positioning pin stretches into tubular across cylindrical body outer peripheral sidewall Internal portion.
2. a kind of roller wire rod tailing welding butt welding machine according to claim 1, it is characterised in that:The movable stand Bottom is installed with sliding block, and sliding block is slidably matched with sliding rail, and sliding rail setting is provided with top on board, and in movable stand side Cylinder is forged, upset cylinder is drivingly connected movable stand, and driving movable stand is moved towards along sliding rail and fixed frame.
3. a kind of roller wire rod tailing welding butt welding machine according to claim 1, it is characterised in that:The clamping machine Casing is also respectively provided on the outside of structure, casing is fixed by the bracket Connection Bracket and movable stand, the alignment of casing nozzle respectively The nozzle of clamp system.
4. a kind of roller wire rod tailing welding butt welding machine according to claim 1, it is characterised in that:The positioning pin On be provided with insulation high-temperature-resistant rubber block, rubber block inner surface is in arc-shaped.
5. a kind of roller wire rod tailing welding butt welding machine according to claim 1, it is characterised in that:In fixed frame and shifting Welding slag collection box is additionally provided between moving frame.
6. a kind of roller wire rod tailing welding butt welding machine according to claim 1, it is characterised in that:On the outside of butt welding machine Cover is equipped with protective cover, and protective cover is in box-structure, and two opposite sides and bottom surface are not provided with protective plate, case in box-structure The remaining face of type structure is connected integral by protective plate so that the cross-sectional shape of protective cover is in the U-shaped being buckled to.
7. a kind of roller wire rod tailing welding butt welding machine according to claim 6, which is characterized in that in protective cover side It is provided with watch window, is covered on watch window and tempered glass is installed.
8. safeguard according to claim 6, it is characterised in that:Multiple pulleys are arranged in the lower section of the protective cover.
9. a kind of application method of roller wire rod tailing welding butt welding machine, it is characterised in that:Wire rod, wire rod tailing are pressed from both sides respectively Tightly on the clamping device of fixed frame and movable stand, mobile movable stand so that be pressed into contact between wire rod, wire rod tailing, electricity Pole cylinder driving electrodes are contacted or are welded far from wire rod, wire rod tailing respectively, after the completion of welding, take out finished product.
CN201810600743.0A 2018-06-12 2018-06-12 Roller wire rod tailing welding butt welding machine and its application method Pending CN108655550A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810600743.0A CN108655550A (en) 2018-06-12 2018-06-12 Roller wire rod tailing welding butt welding machine and its application method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810600743.0A CN108655550A (en) 2018-06-12 2018-06-12 Roller wire rod tailing welding butt welding machine and its application method

Publications (1)

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CN108655550A true CN108655550A (en) 2018-10-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176014A (en) * 2018-10-19 2019-01-11 华创天元实业发展有限责任公司 Steel skeleton plastic clad pipe production equipment does not shut down wire-changing device
CN110253192A (en) * 2019-07-10 2019-09-20 金焊机械(太仓)有限公司 A kind of stud welding fixture
CN110931166A (en) * 2019-11-25 2020-03-27 昆山勃盛电子有限公司 Method for producing cable by wiring without stopping
CN111590201A (en) * 2020-05-26 2020-08-28 西北工业大学 Thin steel wire pulse laser butt welding clamp

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4406337A1 (en) * 1994-02-26 1995-08-31 Masch Und Apparatevertrieb He Method and appts. for welding together copper wires
CN102744508A (en) * 2012-08-02 2012-10-24 李洪普 Light foot lead welding machine of bulb in bulb
CN104801814A (en) * 2015-05-07 2015-07-29 苏州安嘉自动化设备有限公司 Butt welding machine and fixture device thereof
CN105499758A (en) * 2016-02-28 2016-04-20 高密市天洋机床厂 Automatic welder for heating radiator heads and radiating pipes
CN208467489U (en) * 2018-06-12 2019-02-05 如皋市力星滚子科技有限公司 Roller wire rod tailing is welded with to welding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4406337A1 (en) * 1994-02-26 1995-08-31 Masch Und Apparatevertrieb He Method and appts. for welding together copper wires
CN102744508A (en) * 2012-08-02 2012-10-24 李洪普 Light foot lead welding machine of bulb in bulb
CN104801814A (en) * 2015-05-07 2015-07-29 苏州安嘉自动化设备有限公司 Butt welding machine and fixture device thereof
CN105499758A (en) * 2016-02-28 2016-04-20 高密市天洋机床厂 Automatic welder for heating radiator heads and radiating pipes
CN208467489U (en) * 2018-06-12 2019-02-05 如皋市力星滚子科技有限公司 Roller wire rod tailing is welded with to welding machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176014A (en) * 2018-10-19 2019-01-11 华创天元实业发展有限责任公司 Steel skeleton plastic clad pipe production equipment does not shut down wire-changing device
CN110253192A (en) * 2019-07-10 2019-09-20 金焊机械(太仓)有限公司 A kind of stud welding fixture
CN110931166A (en) * 2019-11-25 2020-03-27 昆山勃盛电子有限公司 Method for producing cable by wiring without stopping
CN111590201A (en) * 2020-05-26 2020-08-28 西北工业大学 Thin steel wire pulse laser butt welding clamp
CN111590201B (en) * 2020-05-26 2021-04-02 西北工业大学 Thin steel wire pulse laser butt welding clamp

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CB02 Change of applicant information

Address after: 226500 No. 68 Xingyuan Road, Rugao City, Nantong, Jiangsu.

Applicant after: Jiangsu Xingye Precision Roller Technology Co.,Ltd.

Address before: 226500 No. 68 Xingyuan Road, Rugao City, Nantong, Jiangsu.

Applicant before: RUGAO LIXING ROLLER TECHNOLOGY Co.,Ltd.

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Application publication date: 20181016