CN106975928A - A kind of bending welding combination unit - Google Patents
A kind of bending welding combination unit Download PDFInfo
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- CN106975928A CN106975928A CN201710308603.1A CN201710308603A CN106975928A CN 106975928 A CN106975928 A CN 106975928A CN 201710308603 A CN201710308603 A CN 201710308603A CN 106975928 A CN106975928 A CN 106975928A
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- steel wire
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- 238000005452 bending Methods 0.000 title claims abstract description 171
- 238000003466 welding Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 146
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 72
- 239000010959 steel Substances 0.000 claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 60
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 230000005693 optoelectronics Effects 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 230000009194 climbing Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005622 photoelectricity Effects 0.000 description 2
- -1 Phenolic aldehyde Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
A kind of bending welding combination unit, including workbench, workbench are disposed with feed mechanism, pusher, bending mechanism, orbit of steel wire, welding mechanism, material pulling mechanism, pressing mechanism and material cutting mechanism along long side direction；Device working condition is as follows:Device is uniformly controlled by PLC, material pulling mechanism and feed mechanism Collaboration, resetted after driving middle part steel wire one segment distance of reach, pusher pushes forward steel wire and coordinates bending mechanism to complete bending while material pulling mechanism and feed mechanism reset, steel wire after bending is through orbit of steel wire to welding mechanism, by three steel wire welds together, steel wire is through flattening mechanism pressing and being cut into required length by material cutting mechanism after welding for plumb joint；The present apparatus is uniformly controlled, coordinate operation using parts such as multiple cylinders, optoelectronic switches by PLC, and automaticity is high, and relative to artificial bending welding, operating efficiency is greatly improved.
Description
Technical field
The present invention relates to the processing unit (plant) of insulating wall material, more particularly to a kind of bending welding combination unit.
Background technology
Phenolic aldehyde materials for wall wall thermal insulating field application widely, and needed in actual material preparation process
A kind of steel wire rack of W types is reinforced the progress in order to follow-up work, because the shape of steel wire rack is special, mesh to phenolic materials
Before, in the market is universal or by being accomplished manually bending welding job, and labor intensity is big, inefficiency is seriously restricted
The development of building trade.
A kind of bending welding combination unit that the present invention is referred to completes bending by bending mechanism, then will be rolled over by welding mechanism
Steel wire weld after curved forms W type steel wire racks to together, coordinates feed mechanism, pusher, flattens mechanism, material cutting mechanism etc.
Effect, work very efficient, automaticity is high, solve the long-standing manual bending welding restriction industry of building trade
The problem of development.
The content of the invention
Weak point present in regarding to the issue above, the present invention provides a kind of bending welding combination unit.
To achieve the above object, the present invention provides a kind of bending welding combination unit, including：
Workbench, the workbench be rectangular mesa, along the long side direction of the rectangular mesa set gradually feed mechanism,
What pusher, bending mechanism, orbit of steel wire, welding mechanism, material pulling mechanism, pressing mechanism and material cutting mechanism formation bending were welded
Streamline；
The bending mechanism includes bending guiding mechanism, bending swing mechanism, bending TRAJECTORY CONTROL plate, bending head, bending
Detent mechanism, bending cylinder, the bending guiding mechanism include being oriented to bottom plate and guide panel, the guiding bottom plate and described lead
To guide-localization set is connected between panel, holding screw is oriented to bottom plate and the spigot surface through the guide-localization set by described
Plate, which is fixed on the side of the workbench, the guiding bottom plate and the guide panel, is provided with guide groove, and rolling bearing is installed
In in the guide groove；The bending swing mechanism includes connection head, connection head one end and the rolling bearing
Inner circle interference fit is installed, and the other end on the connection head is fixedly connected with two panels bending connecting plate, the every bending connection
Plate is machined with one of elongated slot by connecting plate and bending hinge connection on the every bending connecting plate, bending head is installed on institute
State between elongated slot, vertically-mounted bending pin in the bending head, the bending head is connected by universal joint C with bending cylinder, institute
Bending cylinder is stated equally to be fixed on the bending hinge；The bending TRAJECTORY CONTROL plate is fixed on the workbench, described
Machining locus groove in bending head lower section, the bending TRAJECTORY CONTROL plate, the track groove includes climb section, solstics, return phase,
Also it is machined with centre hole on the bending TRAJECTORY CONTROL plate, is to be connected to jacking cylinder under thimble, the thimble in the centre hole；
The bending detent mechanism is installed adjacent to the centre hole to be included swinging piece, and the swing piece is movably connected in the folding by dead axle
One jiao of curved TRAJECTORY CONTROL plate, the another positioning cylinder axle that positioning cylinder is connected by swing connects hinge of the swing piece is described fixed
Position cylinder is fixed on the workbench by hinge.
As a further improvement on the present invention, the workbench is provided with rectangular opening, feeding bottom plate at the feed mechanism
Positioned at the lower section of the rectangular opening, the feeding bottom plate rear end is fixedly connected with feeding cylinder, and fixture fixed part is fixed on described
The rectangular opening is stretched out in its upper end on feeding bottom plate, and fixture movable part matches to form clamp system with the fixture fixed part, institute
State fixture movable part and be circumscribed with clamp cylinder.
As a further improvement on the present invention, the pusher includes pusher bottom plate, and the pusher bottom plate passes through universal
Section A is connected with the charging ram of pusher cylinder, and the pusher bottom plate forms relative slide construction, the pusher bottom plate with guiding mechanism
The portion that grips of pusher clamp assemblies is fixedly connected with, pusher support is fixedly connected with the pusher bottom plate, and clamping device is fixed
In on the pusher support.
As a further improvement on the present invention, the guiding mechanism includes two axis of guides, and the axis of guide, which is fixed on, leads
Into seat, it is oriented to displacement adjusting set and is enclosed on the axis of guide and is adjusted equipped with displacement is oriented to, guide runner and the pusher bottom
Plate fixes rear enclosure on the axis of guide, guide copper sleeve built in the guide runner, the clamping activity of the pusher clamp assemblies
Portion is connected by connecting rod, universal joint B with the gripper cylinder being fixed on the pusher support, and the connecting rod is by hinge axis A, hinge
Axle B is fixed, and the side of the pusher is also equipped with optoelectronic switch A, optoelectronic switch B.
As a further improvement on the present invention, the orbit of steel wire is divided into left track, right track, and the left track is by screw
Fixed left panel, left bottom plate are formed on the workbench, and the left panel bottom is processed on left inside portion's dead slot, the left bottom plate
Surface Machining has left steel wire trough, and the left steel wire trough is divided into left oblique line section and left straightway, the right track and the left track
Structure is consistent, symmetrical.
As a further improvement on the present invention, the welding mechanism includes left detent mechanism, right detent mechanism, described left fixed
Position mechanism includes the left location-plate on left positioning cylinder and its axle, and the left location-plate is oriented to by left guide pad, the left positioning
The inner side of plate be left positioning head, the shape of the left positioning head and be bending steel wire coincide, the right detent mechanism with
The left detent mechanism structure is consistent, and position is symmetrical on the table core；Support is fixed on the left detent mechanism, institute
State between right detent mechanism, erecting and welding cylinder on the support, plumb joint is installed on the cylinder axis of the weld cylinder, institute
Plumb joint is stated to be oriented to by guide cylinder.
As a further improvement on the present invention, the material pulling mechanism includes drawing material guide rod, the drawing material guide rod totally two
Root draws material travelling carriage to be enclosed on the drawing material guide rod and match somebody with somebody by drawing material connecting plate to be symmetrically connected on the long side of the workbench
There is travelling carriage to embed copper sheathing, compression cylinder is installed on described draw and expected on travelling carriage, described to draw material travelling carriage to be also circumscribed with drawing material gas
Cylinder.
As a further improvement on the present invention, the pressing mechanism includes flattening bench, and rolling element is located on the flattening bench,
It is roller bearing in the rolling element, the end of the roller bearing is fixed in right support by hinge axis C, and the other end of the roller bearing is located at
In left support.
As a further improvement on the present invention, the material cutting mechanism includes the blank support being fixed on the workbench,
Blank cylinder is fixed on the blank support, and cutting knife is flushed with the end of the flattening bench.
Beneficial effects of the present invention are：
1st, the present apparatus is uniformly controlled, coordinate operation, automaticity using parts such as multiple cylinders, optoelectronic switches by PLC
Height, relative to artificial bending welding, operating efficiency is greatly improved.
2nd, bending is completed by bending mechanism, then by welding mechanism by the steel wire weld after bending to together, form W shaped steel
Guide frame, coordinates feed mechanism, pusher, the effect for flattening mechanism, material cutting mechanism etc., and work very efficient, automaticity
Height, solves the problem of long-standing manual bending welding of building trade restricts industry development.
Brief description of the drawings
Fig. 1 is a kind of bending welding combination unit top view of the invention；
Fig. 2 is the enlarged drawing of location A in Fig. 1；
Fig. 3 is the top view of pusher；
Fig. 4 is Fig. 3 left view；
Fig. 5 is the top view of bending mechanism；
Fig. 6 is Fig. 5 left view；
Fig. 7 is the part drawing of bending TRAJECTORY CONTROL plate；
Fig. 8 is the connection figure at bending detent mechanism；
Fig. 9 is bending operating diagram；
Figure 10 is the top view of orbit of steel wire；
Figure 11 is B-B sectional views in Figure 10；
Figure 12 is the enlarged drawing of location of C in Figure 11；
Figure 13 is the top view of welding mechanism；
Figure 14 is Figure 13 left view；
Figure 15 is the enlarged drawing of D positions in Figure 13；
Figure 16 is the top view of material pulling mechanism；
Figure 17 is the front view of material pulling mechanism；
Figure 18 is the top view for flattening mechanism；
Figure 19 is the top view of material cutting mechanism；
Figure 20 is Figure 19 left view.
In figure：1st, workbench；2nd, pusher cylinder；3rd, feed mechanism；31st, feeding bottom plate；32nd, rectangular opening；33rd, fixture is fixed
Portion；34th, fixture movable part；35th, clamp cylinder；36th, feeding cylinder；4th, optoelectronic switch A；5th, photoelectricity switch B；6th, pusher；
61st, guiding mechanism；611st, guide holder；612nd, it is oriented to displacement regulation；613rd, the axis of guide；614th, it is oriented to displacement adjusting set；615th, it is sliding
Block embeds copper sheathing；616th, guide runner；62nd, charging ram；63rd, universal joint A；64th, pusher bottom plate；65th, pusher clamp assemblies；651、
Grip portion；652nd, movable part is clamped；66th, pusher support；67th, clamping device；671st, gripper cylinder；672nd, universal joint B；
673rd, hinge axis A；674th, hinge axis B；675th, connecting rod；7th, bending mechanism；71st, bending guiding mechanism；711st, guide groove；712nd, lead
To bottom plate；713rd, guide-localization set；714th, guide panel；715th, rolling bearing；72nd, bending swing mechanism；721st, bending is connected
Head；722nd, bending oscillating deck；723rd, elongated slot；724th, bending connecting plate；725th, bending hinge；73rd, bending TRAJECTORY CONTROL plate；731、
Track groove；7311st, climb section；7312nd, solstics；7313rd, return phase；732nd, centre hole；74th, bending head；741st, bending pin；
75th, bending detent mechanism；751st, thimble；752nd, dead axle；753rd, piece is swung；754th, connects hinge is swung；755th, positioning cylinder axle；
76th, universal joint C；77th, bending cylinder；8th, orbit of steel wire；81st, left track；811st, left panel；812nd, left inside portion's dead slot；813rd, it is left
Bottom plate；814th, left steel wire trough；815th, left oblique line section；816th, left straightway；82nd, right track；821st, right panel；822nd, it is right internal empty
Groove；823rd, right bottom plate；824th, right steel wire trough；825th, right oblique line section；826th, right straightway；9th, positioning cylinder；10th, welding mechanism；
101st, left detent mechanism；1011st, left positioning cylinder；1012nd, left guide pad；1013rd, left location-plate；1014th, left positioning head；
102nd, right detent mechanism；103rd, weld cylinder；104th, support；105th, guide cylinder；106th, plumb joint；11st, material pulling mechanism；111st, draw
Expect connecting plate；112nd, material guide rod is drawn；113rd, material travelling carriage is drawn；114th, material cylinder is drawn；115th, compression cylinder；116th, in travelling carriage
Embedding copper sheathing；12nd, mechanism is flattened；121st, flattening bench；122nd, rolling element；123rd, left support；124th, right support；125th, hinge axis C；
126th, roller bearing；13rd, material cutting mechanism；131st, blank support；132nd, blank cylinder；133rd, cutting knife；14th, middle part steel wire；141st, left side
Steel wire；142nd, right side steel wire.
Embodiment
As illustrated, a kind of bending welding combination unit described in the embodiment of the present invention, including：As shown in figure 1, workbench
1 is rectangular mesa, and feed mechanism 3, pusher 6, bending mechanism 7, steel wire rail are set gradually along the long side direction of rectangular mesa
Road 8, welding mechanism 10, material pulling mechanism 11, the streamline for flattening mechanism 12 and the formation bending welding of material cutting mechanism 13；Such as Fig. 2 institutes
Show, workbench 1 is provided with rectangular opening 32 at feed mechanism 3, feeding bottom plate 31 is located at after the lower section of rectangular opening 32, feeding bottom plate 31
End is fixedly connected with feeding cylinder 36, and fixture fixed part 33 is fixed on its upper end on feeding bottom plate 31 and stretches out rectangular opening 32, fixture
Movable part 34 matches to form clamp system with fixture fixed part 33, and fixture movable part 34 is circumscribed with clamp cylinder 35；Such as Fig. 3, Fig. 4
Shown, pusher 6 includes pusher bottom plate 64, and pusher bottom plate 64 is connected by universal joint A63 and pusher cylinder 2 charging ram 62
Connect, pusher bottom plate 64 forms relative slide construction with guiding mechanism 61, pusher bottom plate 64 is fixedly connected with pusher clamp assemblies 65
Portion 651 is gripped, pusher support 66 is fixedly connected with pusher bottom plate 64, and clamping device 67 is fixed on pusher support 66；To
Mechanism 61 includes two axis of guides 613, and the axis of guide 613 is fixed in guide holder 611, is oriented to displacement adjusting set 614 and is enclosed on guiding
On axle 613 and equipped with displacement regulation 612 is oriented to, guide runner 616 is fixed rear enclosure on the axis of guide 613 with pusher bottom plate 64, led
To guide copper sleeve 615 built in sliding block 616, the clamping movable part 652 of pusher clamp assemblies 65 passes through connecting rod 675, universal joint B672
It is connected, connecting rod 675 is fixed by hinge axis A673, hinge axis B674, such as schemes with the gripper cylinder 671 being fixed on pusher support 66
Shown in 1, the side of pusher 6 is also equipped with optoelectronic switch A4, optoelectronic switch B5；As shown in Figure 5, Figure 6, bending mechanism 7 includes
Bending guiding mechanism 71, bending swing mechanism 72, bending TRAJECTORY CONTROL plate 73, bending first 74, bending detent mechanism 75, bending gas
Cylinder 77, bending guiding mechanism 71 includes being oriented to bottom plate 712 and guide panel 714, is oriented between bottom plate 712 and guide panel 714
Guide-localization set 713 is connected with, holding screw is directed to bottom plate 712 through guide-localization set 713 and guide panel 714 is fixed on work
Make the side of platform 1, be oriented in bottom plate 712 and guide panel 714 and be provided with guide groove 711, rolling bearing 715 is installed on guide groove
In 711；Bending swing mechanism 72 includes connection head 721, and connection one end of head 721 and the inner circle interference of rolling bearing 715 are matched somebody with somebody
Close and install, the other end on connection head 721 is fixedly connected with two panels bending connecting plate 722, and every bending connecting plate 722 passes through connection
Plate 724 is connected with bending hinge 725, and one of elongated slot 723 is machined with every bending connecting plate 722, and bending first 74 is installed on length
Between groove 723, vertically-mounted bending pin 741 in bending first 74, bending first 74 is connected by universal joint C76 with bending cylinder 77,
Bending cylinder 77 is equally fixed on bending hinge 725；As shown in fig. 7, bending TRAJECTORY CONTROL plate 73 be fixed on workbench 1,
Machining locus groove 731 in first 74 lower section of bending, bending TRAJECTORY CONTROL plate 73, track groove 731 includes climb section 7311, solstics
7312nd, be also machined with return phase 7313, bending TRAJECTORY CONTROL plate 73 in centre hole 732, centre hole 732 is thimble 751, thimble
Jacking cylinder is connected under 751；Include swinging piece 753 as shown in figure 8, bending detent mechanism 75 is installed adjacent to centre hole 732, swing
Piece 753 is movably connected in one jiao of bending TRAJECTORY CONTROL plate 73 by dead axle 752, is swung piece 753 and is separately connected by swing connects hinge 754
The positioning cylinder axle 755 of positioning cylinder 9 is connect, as shown in figure 1, positioning cylinder 9 is fixed on workbench 1 by hinge；Such as Figure 10,
Shown in Figure 11,8 points of orbit of steel wire is left track 81, right track 82, and left track 81 fixes left panel 811, left bottom plate 813 by screw
Formed on workbench 1, the bottom of left panel 811 processes left inside portion's dead slot 812, and the upper surface of left bottom plate 813 is machined with left steel wire trough
814, left 814 points of steel wire trough is left oblique line section 815 and left straightway 816, and right track 82 is consistent with the structure of left track 81, symmetrical point
Cloth；As shown in Figure 13, Figure 14, Figure 15, welding mechanism 10 includes left detent mechanism 101, right detent mechanism 102, left detent mechanism
101 include the left location-plate 1013 on left positioning cylinder 1011 and its axle, and left location-plate 1013 is oriented to by left guide pad 1012, left
The inner side of location-plate 1013 is left positioning head 1014, and the shape of left positioning head 1014 is with being that the steel wire of bending coincide, and the right side is fixed
Position mechanism 102 is consistent with the left structure of detent mechanism 101, and position is on the Central Symmetry of workbench 1；Support 104 is fixed on left positioning
Between mechanism 101, right detent mechanism 102, erecting and welding cylinder 103 on support 104, plumb joint 106 is installed on weld cylinder 103
Cylinder axis on, plumb joint 106 is oriented to by guide cylinder 105；As shown in Figure 16, Figure 17, material pulling mechanism 11 includes drawing material guide rod
112, draw material guide rod 112 to expect that connecting plate 111 is symmetrically connected on the long side of workbench 1 by drawing for totally two, draw material travelling carriage 113
It is enclosed on drawing material guide rod 112 and embeds copper sheathing 116 equipped with travelling carriage, compression cylinder 15 is installed on drawing material travelling carriage 113, drawn
Material travelling carriage 113 is also circumscribed with drawing material cylinder 114；As shown in figure 18, flattening mechanism 12 includes flattening bench 121, rolling element 122
It is roller bearing 126 in rolling element 122, the end of roller bearing 126 is fixed on right support 124 by hinge axis C125 on flattening bench 121
On, the other end of roller bearing 126 is located in left support 123；As shown in figure 20, material cutting mechanism 13 includes being fixed on workbench 1
Blank support 131, blank cylinder 132 is fixed on blank support 131, and cutting knife 133 is flushed with the end of flattening bench 121.
The present apparatus is uniformly controlled, coordinate operation, automaticity using parts such as multiple cylinders, optoelectronic switches by PLC
Height, relative to artificial bending welding, operating efficiency is greatly improved；Bending is completed by bending mechanism, then will be rolled over by welding mechanism
Steel wire weld after curved forms W type steel wire racks to together, coordinates feed mechanism, pusher, flattens mechanism, material cutting mechanism etc.
Effect, work very efficient, automaticity is high, solve the long-standing manual bending welding restriction industry of building trade
The problem of development.
When specifically used, for convenience of the present invention is understood, the course of work of device be divided into the following steps and is described respectively；
The feeding of steel wire：Steel wire is divided into middle part steel wire 14, left side steel wire 141, right side steel wire 142, the feeding of middle part steel wire
Completed by feed mechanism, referring to Fig. 2, during the non-feeding of middle part steel wire, feeding cylinder resets, and clamp cylinder resets, and is referred to
When order carries out feeding, clamp cylinder work passes through fixture movable part with the mutual action of fixture fixed part by middle part fixation with steel wire,
Then by the feeding of feeding cylinder, middle part steel wire is made to convey the length of a bending toward bending part.And left side steel wire and right side
Steel wire is the motion by material pulling mechanism to realize feeding.
The teamwork of material is drawn in feeding：As shown in figure 1, when feed mechanism is toward conveying middle part steel wire at bending mechanism, pushing away
Material cylinder does not work, and pusher is in the leftmost side of workbench, and referring to Fig. 6, gripper cylinder does not work, when sending for feed mechanism
Material is completed, when bending part starts bending, gripper cylinder work, clamping movable part and grips portion by after the fixation with steel wire of middle part,
By pusher cylinder, by middle part steel wire, toward conveying at bending mechanism, (stroke of pusher cylinder passes through optoelectronic switch A and photoelectricity switch B
The distance between control), now clamp cylinder resets, and feeding cylinder resets, and feed mechanism returns to the left side of workbench, waits
Feeding next time.
Bending process：As shown in Figure 3, Figure 4, (now drawn when middle part steel wire conveys the length of a bending to bending part
Expect that mechanism simultaneously conveys the workpiece being welded after bending toward the right side of workbench), referring to Fig. 9-1, thimble up, swings piece edge
Dead axle to rotate counterclockwise, fix on the right of middle part steel wire (see Fig. 8,9-2) together with thimble, bending pin is in bending cylinder
Promotion under moved along in the track groove of bending TRAJECTORY CONTROL plate, the track of motion is section --- solstics --- return of climbing
Section --- origin (referring to Fig. 9-3,9-4) is when bending needle movement, and pusher cylinder works together, by middle part steel wire toward bending mechanism
Place is promoted.
The present invention is understood for convenience, and the movement locus of doubling looper is further described, and bending cylinder passes through bending
Hinge is fixed on the table, when bending cylinder operation, and bending head moves (referring to Fig. 5) along the elongated slot of bending oscillating deck,
Bending pin is in track groove, and bending head initially strikes the lateral surface for section of climbing during motion, and is moved along section of climbing, due to climbing
Duan Weiyi curved section is risen, realizes that bending cylinder and bending head are made along bending hinge in the motion of guide groove by rolling bearing
Swing, until bending needle movement to solstics.Utilize the motional inertia and the abnormity design (sky of return phase of track groove of bending pin
Between it is big, transition is mellow and full, sees Fig. 9-1), when bending cylinder shrinks, bending is moved along return phase, until under origin, wait
Bending once.
Understand the present invention for convenience, the movement locus of middle part steel wire is further described (referring to Fig. 9-1,9-2,
9-3,9-4), the right-hand member of middle part steel wire is fixed, and bending pin heads on middle part steel wire and moved along track groove, while pusher is real
The feeding of existing middle part steel wire, realizes the V-shaped process of bending along at thimble, multiple bending makes middle part steel equivalent to middle part steel wire
Silk is in W shapes.
Welding：Within the time that feed mechanism, material pulling mechanism reset, steel wire rack is not moved, such as Figure 13, Figure 14, Figure 15
It is shown, left positioning cylinder action, under the guide effect of left guide pad, left location-plate stretches into the (situation one of right detent mechanism
Cause), left positioning head and right positioning head uniquely limit the position of left side steel wire, middle part steel wire and right side steel wire, meanwhile, weldering
Cylinder action is connect, under the guide effect of guide cylinder, plumb joint moves down middle part steel wire, left side steel wire, right side steel wire welded
It is connected together.
Flatten：As shown in figure 18, within the time that feed mechanism, material pulling mechanism work, the steel wire rack phase after bending welding
To flattening mechanism movement, rolling element occurs freely to roll around roller bearing, and because rolling element has certain quality, steel wire rack is not
Generation tilts phenomenon.
Blank：As shown in Figure 19, Figure 20, within the time that feed mechanism, material pulling mechanism reset, steel wire rack is not moved,
When length needed for the steel wire rack outside device reaches, PLC control material cutting mechanism blanks are specific as follows；Blank cylinder is acted, cutting knife
Move down, cutting knife cuts off steel wire rack along the end face of flattening bench.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (9)
1. a kind of bending welding combination unit, it is characterised in that including：
Workbench (1), the workbench (1) is rectangular mesa, and feeder is set gradually along the long side direction of the rectangular mesa
Structure (3), pusher (6), bending mechanism (7), orbit of steel wire (8), welding mechanism (10), material pulling mechanism (11), pressing mechanism
(12) and material cutting mechanism (13) formation bending welding streamline；
The bending mechanism (7) include bending guiding mechanism (71), bending swing mechanism (72), bending TRAJECTORY CONTROL plate (73),
Bending head (74), bending detent mechanism (75), bending cylinder (77), the bending guiding mechanism (71) include being oriented to bottom plate
(712) and guide panel (714), it is connected with guide-localization set between the guiding bottom plate (712) and the guide panel (714)
(713), holding screw is solid by the guiding bottom plate (712) and the guide panel (714) through the guide-localization set (713)
It is scheduled in the side of the workbench (1), the guiding bottom plate (712) and the guide panel (714) and is provided with guide groove
(711), rolling bearing (715) is installed in the guide groove (711)；The bending swing mechanism (72) includes connection head
(721), described connection head (721) one end and the inner circle interference fit of the rolling bearing (715) are installed, the connection head
(721) the other end is fixedly connected with two panels bending connecting plate (722), and the every bending connecting plate (722) passes through connecting plate
(724) it is connected with bending hinge (725), one of elongated slot (723), bending head is machined with the every bending connecting plate (722)
(74) it is installed between the elongated slot (723), vertically-mounted bending pin (741), the bending head in the bending head (74)
(74) it is connected by universal joint C (76) with bending cylinder (77), the bending cylinder (77) is equally fixed on the bending hinge
(725) on；The bending TRAJECTORY CONTROL plate (73) is fixed on the workbench (1), bending head (74) lower section, the folding
The curved interior machining locus groove (731) of TRAJECTORY CONTROL plate (73), the track groove (731) includes climb section (7311), solstics
(7312) centre hole (732), the centre hole are also machined with, return phase (7313), the bending TRAJECTORY CONTROL plate (73)
(732) it is thimble (751) in, jacking cylinder is connected under the thimble (751)；The neighbouring top of the bending detent mechanism (75)
Pin hole (732), which is installed, to be included swinging piece (753), and the swing piece (753) is movably connected in the bending track by dead axle (752)
One jiao of control panel (73), the another positioning gas that positioning cylinder (9) is connected by swing connects hinge (754) of the swing piece (753)
Cylinder shaft (755), the positioning cylinder (9) is fixed on the workbench (1) by hinge.
2. a kind of bending welding combination unit according to claim 1, it is characterised in that：The workbench (1) is described
Feed mechanism (3) place is provided with rectangular opening (32), and feeding bottom plate (31) is located at the lower section of the rectangular opening (32), the feeding bottom plate
(31) rear end is fixedly connected with feeding cylinder (36), and fixture fixed part (33) is fixed on its upper end on the feeding bottom plate (31) and stretched
Go out the rectangular opening (32), fixture movable part (34) matches to form clamp system with the fixture fixed part (33), the fixture
Movable part (34) is circumscribed with clamp cylinder (35).
3. a kind of bending welding combination unit according to claim 1, it is characterised in that：The pusher (6) includes
Pusher bottom plate (64), the pusher bottom plate (64) is connected by universal joint A (63) with the charging ram (62) of pusher cylinder (2), institute
Pusher bottom plate (64) and guiding mechanism (61) formation slide construction relatively are stated, the pusher bottom plate (64) is fixedly connected with pusher clamping
Component (65) grips portion (651), and pusher support (66) is fixedly connected with the pusher bottom plate (64), clamping device (67)
It is fixed on the pusher support (66).
4. a kind of bending welding combination unit according to claim 3, it is characterised in that：The guiding mechanism (61) includes
Two axis of guides (613), the axis of guide (613) is fixed in guide holder (611), is oriented to displacement adjusting set (614) and is enclosed on institute
State on the axis of guide (613) and adjust (612) equipped with displacement is oriented to, after guide runner (616) is fixed with the pusher bottom plate (64)
It is enclosed on the axis of guide (613), guide copper sleeve (615) built in the guide runner (616), the pusher clamp assemblies (65)
Clamping movable part (652) pass through connecting rod (675), universal joint B (672) and the clamping gas being fixed on the pusher support (66)
Cylinder (671) is connected, and the connecting rod (675) is fixed by hinge axis A (673), hinge axis B (674), and the one of the pusher (6)
Side is also equipped with optoelectronic switch A (4), optoelectronic switch B (5).
5. a kind of bending welding combination unit according to claim 1, it is characterised in that：The orbit of steel wire (8) is divided into
Left track (81), right track (82), the left track (81) fix left panel (811), left bottom plate (813) in the work by screw
Make to be formed on platform (1), left panel (811) bottom processes left inside portion's dead slot (812), and left bottom plate (813) upper surface adds
Work has left steel wire trough (814), and the left steel wire trough (814) is divided into left oblique line section (815) and left straightway (816), the right rail
Road (82) is consistent with the left track (81) structure, symmetrical.
6. a kind of bending welding combination unit according to claim 1, it is characterised in that：The welding mechanism (10) includes
Left detent mechanism (101), right detent mechanism (102), the left detent mechanism (101) include left positioning cylinder (1011) and its axle
On left location-plate (1013), the left location-plate (1013) by left guide pad (1012) be oriented to, the left location-plate (1013)
Inner side be left positioning head (1014), the shape of the left positioning head (1014) and be bending steel wire coincide, the right side
Detent mechanism (102) is consistent with left detent mechanism (101) structure, and position is on the workbench (1) Central Symmetry；Support
(104) it is fixed between the left detent mechanism (101), the right detent mechanism (102), weldering is installed on the support (104)
Cylinder (103) is connect, plumb joint (106) is installed on the cylinder axis of the weld cylinder (103), the plumb joint (106) is by leading
It is oriented to cylinder (105).
7. a kind of bending welding combination unit according to claim 1, it is characterised in that：The material pulling mechanism (11) includes
Material guide rod (112) is drawn, it is described to draw material guide rod (112) to be symmetrically connected to the work by drawing material connecting plate (111) for totally two
On the long side of platform (1), draw material travelling carriage (113) to be enclosed on described draw and expect to embed copper sheathing on guide rod (112) and equipped with travelling carriage
(116), compression cylinder (15) is installed on described draw and expected on travelling carriage (113), described to draw material travelling carriage (113) to be also circumscribed with drawing material
Cylinder (114).
8. a kind of bending welding combination unit according to claim 1, it is characterised in that：The pressing mechanism (12) includes
Flattening bench (121), rolling element (122) is located on the flattening bench (121), is roller bearing (126), institute in the rolling element (122)
The end for stating roller bearing (126) is fixed in right support (124) by hinge axis C (125), and the other end of the roller bearing (126) is located at
In left support (123).
9. a kind of bending welding combination unit according to claim 1, it is characterised in that：The material cutting mechanism (13) includes
The blank support (131) on the workbench (1) is fixed on, blank cylinder (132) is fixed on the blank support (131),
Cutting knife (133) is flushed with the end of the flattening bench (121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710308603.1A CN106975928B (en) | 2017-05-04 | 2017-05-04 | Bending and welding combined device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710308603.1A CN106975928B (en) | 2017-05-04 | 2017-05-04 | Bending and welding combined device |
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| Publication Number | Publication Date |
|---|---|
| CN106975928A true CN106975928A (en) | 2017-07-25 |
| CN106975928B CN106975928B (en) | 2022-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710308603.1A Active CN106975928B (en) | 2017-05-04 | 2017-05-04 | Bending and welding combined device |
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| Country | Link |
|---|---|
| CN (1) | CN106975928B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311596A (en) * | 2018-05-08 | 2018-07-24 | 上海真兰精密模具有限公司 | A kind of seal bending Automation of Welding jig |
| CN109262267A (en) * | 2018-09-29 | 2019-01-25 | 青岛先楚能源发展集团有限公司 | Bending equipment in nuclear power station refuelling pool water |
| CN110587243A (en) * | 2019-10-19 | 2019-12-20 | 无锡锐思智能焊接装备有限公司 | Stamping, bending and welding equipment and method |
| CN113172424A (en) * | 2021-04-27 | 2021-07-27 | 刘曦阳 | Stainless steel laser welding device that bends |
| CN113510200A (en) * | 2021-04-14 | 2021-10-19 | 常州机电职业技术学院 | Zigzag diagonal rod continuous bending machine |
| CN114290069A (en) * | 2021-12-29 | 2022-04-08 | 苏州常尔盛商业设备有限公司 | Bending spray welding processing line of metal workpiece and application method thereof |
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| US20040123447A1 (en) * | 2002-12-30 | 2004-07-01 | Ahti Robert Allan | Manufacturing cell using tooling apparatus |
| CN205111277U (en) * | 2015-11-10 | 2016-03-30 | 梁红玉 | Small full -automatic metal bending, coiling and welding all -in -one device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311596A (en) * | 2018-05-08 | 2018-07-24 | 上海真兰精密模具有限公司 | A kind of seal bending Automation of Welding jig |
| CN109262267A (en) * | 2018-09-29 | 2019-01-25 | 青岛先楚能源发展集团有限公司 | Bending equipment in nuclear power station refuelling pool water |
| CN110587243A (en) * | 2019-10-19 | 2019-12-20 | 无锡锐思智能焊接装备有限公司 | Stamping, bending and welding equipment and method |
| CN110587243B (en) * | 2019-10-19 | 2023-12-22 | 无锡锐思智能焊接装备有限公司 | Stamping bending welding equipment and method |
| CN113510200A (en) * | 2021-04-14 | 2021-10-19 | 常州机电职业技术学院 | Zigzag diagonal rod continuous bending machine |
| CN113172424A (en) * | 2021-04-27 | 2021-07-27 | 刘曦阳 | Stainless steel laser welding device that bends |
| CN114290069A (en) * | 2021-12-29 | 2022-04-08 | 苏州常尔盛商业设备有限公司 | Bending spray welding processing line of metal workpiece and application method thereof |
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| Publication number | Publication date |
|---|---|
| CN106975928B (en) | 2022-12-20 |
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Effective date of registration: 20231214 Address after: 316000 room 301-2601, enterprise service center, Zhoushan port comprehensive free trade zone, Dinghai District, Zhoushan City, Zhejiang Province (in the pilot Free Trade Zone) Patentee after: ZHEJIANG PILOT FREE TRADE ZONE MINRUI ENTERPRISE MANAGEMENT Co.,Ltd. Address before: 316000 No. 15, Fengyuan Road, Dinghai Industrial Park, Dinghai District, Zhoushan City, Zhejiang Province Patentee before: Zhejiang Zhenghao Construction Technology Co.,Ltd. |
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Effective date of registration: 20240116 Address after: 831100 No. 33 Tingzhou Avenue, Beiting Industrial Park, Jimusar County, Changji Hui Autonomous Prefecture, Xinjiang Uygur Autonomous Region Patentee after: Xinjiang Taijiaxin Mechanical Equipment Manufacturing Co.,Ltd. Address before: 316000 room 301-2601, enterprise service center, Zhoushan port comprehensive free trade zone, Dinghai District, Zhoushan City, Zhejiang Province (in the pilot Free Trade Zone) Patentee before: ZHEJIANG PILOT FREE TRADE ZONE MINRUI ENTERPRISE MANAGEMENT Co.,Ltd. |
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