CN108311596A - A kind of seal bending Automation of Welding jig - Google Patents
A kind of seal bending Automation of Welding jig Download PDFInfo
- Publication number
- CN108311596A CN108311596A CN201810430517.2A CN201810430517A CN108311596A CN 108311596 A CN108311596 A CN 108311596A CN 201810430517 A CN201810430517 A CN 201810430517A CN 108311596 A CN108311596 A CN 108311596A
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- China
- Prior art keywords
- bending
- guide rail
- dynamic model
- welding
- bottom right
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- Pending
Links
- 238000005452 bending Methods 0.000 title claims abstract description 110
- 238000003466 welding Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract 5
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 230000000630 rising effect Effects 0.000 claims 1
- 239000000758 substrate Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000007789 sealing Methods 0.000 description 14
- 238000001514 detection method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种封圈折弯焊接自动化治具，属于封圈机械技术领域。The invention relates to an automatic fixture for sealing ring bending and welding, which belongs to the technical field of sealing ring machinery.
背景技术Background technique
目前燃气表领域，能起到对燃气表密封作用的是连接上下壳体的不锈钢封圈，现有的不锈钢封圈工艺是将整块的不锈钢板在模具上面冲压后，裁切而成，会产生非常多的边角余料，非常浪费成本，并且整张不锈钢板在运输，装卸过程中都非常繁琐。因此目前研究了一种新的封圈整形方法，此种整形方法需要一种封圈整形机械对封圈进行加工整形。At present, in the field of gas meters, the stainless steel sealing ring connecting the upper and lower casings can play a role in sealing the gas meter. The existing stainless steel sealing ring process is to punch a whole piece of stainless steel plate on the mold and then cut it. A lot of leftover materials are produced, which is a waste of cost, and the whole stainless steel plate is very cumbersome during transportation, loading and unloading. Therefore, a new sealing ring shaping method has been studied at present, and this kind of shaping method requires a sealing ring shaping machine to process and shape the sealing ring.
发明内容Contents of the invention
针对上述问题，本发明要解决的技术问题是提供一种封圈折弯焊接自动化治具。In view of the above problems, the technical problem to be solved by the present invention is to provide an automatic fixture for sealing ring bending and welding.
本发明的封圈折弯焊接自动化治具，它包含上折弯进退装置、折弯滚轮、动模、第一导向轨道、右下折弯装置、右上折弯装置、左上折弯装置、卸料推杆、限位和到位检测装置、第二导向轨道、左下折弯装置、卸料导杆和下折弯升降装置,动模的前端设置有卸料导杆,动模的后侧设置有卸料推杆,卸料推杆设置在两个折弯滚轮的前方中部，且左侧的折弯滚轮的一侧设置有左上折弯装置,左上折弯装置的一侧设置有右上折弯装置,右上折弯装置的后侧设置有上折弯进退装置,动模的下方设置有第一导向轨道和第二导向轨道,且第二导向轨道上安装有限位和到位检测装置,第一导向轨道和第二导向轨道的下方两侧对称设置有左下折弯装置和右下折弯装置,左下折弯装置和右下折弯装置的中部下方设置有下折弯升降装置。The sealing ring bending and welding automatic jig of the present invention comprises an upper bending advancing and retreating device, a bending roller, a moving mold, a first guide rail, a lower right bending device, an upper right bending device, an upper left bending device, an unloading Push rod, limit and in-position detection device, second guide rail, left lower bending device, unloading guide rod and lower bending lifting device, the front end of the movable mold is provided with a discharge guide rod, and the rear side of the movable mold is provided with an unloading guide rod. The material push rod and the unloading push rod are set in the front middle of the two bending rollers, and the left upper bending device is installed on one side of the left bending roller, and the right upper bending device is installed on the side of the left upper bending device. The rear side of the right upper bending device is provided with an upper bending advance and retreat device, and the lower part of the movable die is provided with a first guide rail and a second guide rail, and the second guide rail is installed with a limit and in-position detection device. A lower left bending device and a lower right bending device are arranged symmetrically on both sides below the second guide rail, and a lower bending lifting device is arranged below the middle parts of the lower left bending device and the lower right bending device.
本发明的有益效果：此种整形机构设计合理，体积小，成本低，结构简单，操作方便，将封圈经过此种整形折弯模具，达到使用的尺寸标准。相比原有的封圈冲压模具，本模具更利于推广使用。Beneficial effects of the present invention: the shaping mechanism has reasonable design, small volume, low cost, simple structure and convenient operation, and the sealing ring is passed through the shaping and bending mold to meet the size standard for use. Compared with the original sealing ring stamping die, the die is more conducive to popularization and use.
附图说明Description of drawings
为了易于说明，本发明由下述的具体实施及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following specific implementations and accompanying drawings.
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
附图标记：上折弯进退装置1、折弯滚轮2、动模3、第一导向轨道4、右下折弯装置5、右上折弯装置6、左上折弯装置7、卸料推杆8、限位和到位检测装置9、第二导向轨道10、左下折弯装置11、卸料导杆12和下折弯升降装置13。Reference signs: upper bending advance and retreat device 1, bending roller 2, movable mold 3, first guide rail 4, right lower bending device 5, right upper bending device 6, left upper bending device 7, unloading push rod 8 , limit and in-position detection device 9, the second guide track 10, the lower left bending device 11, the discharge guide rod 12 and the lower bending lifting device 13.
具体实施方式Detailed ways
如图1所示，本具体实施方式采用以下技术方案：一种封圈折弯焊接自动化治具包含上折弯进退装置1、折弯滚轮2、动模3、第一导向轨道4、右下折弯装置5、右上折弯装置6、左上折弯装置7、卸料推杆8、限位和到位检测装置9、第二导向轨道10、左下折弯装置11、卸料导杆12和下折弯升降装置13,动模3的前端设置有卸料导杆12,动模3的后侧设置有卸料推杆8,卸料推杆8设置在两个折弯滚轮2的前方中部，且左侧的折弯滚轮2的一侧设置有左上折弯装置7,左上折弯装置7的一侧设置有右上折弯装置6,右上折弯装置6的后侧设置有上折弯进退装置1,动模3的下方设置有第一导向轨道4和第二导向轨道10,且第二导向轨道10上安装有限位和到位检测装置9,第一导向轨道4和第二导向轨道10的下方两侧对称设置有左下折弯装置11和右下折弯装置5,左下折弯装置11和右下折弯装置5的中部下方设置有下折弯升降装置13。As shown in Figure 1, this specific embodiment adopts the following technical solutions: an automatic jig for sealing ring bending and welding includes an upper bending advance and retreat device 1, bending rollers 2, a movable mold 3, a first guide rail 4, a lower right Bending device 5, upper right bending device 6, upper left bending device 7, unloading push rod 8, limit and in-position detection device 9, second guide rail 10, lower left bending device 11, unloading guide rod 12 and lower The bending lifting device 13, the front end of the movable mold 3 is provided with a discharge guide rod 12, the rear side of the movable mold 3 is provided with a discharge push rod 8, and the discharge push rod 8 is arranged in the front middle of the two bending rollers 2, And one side of the bending roller 2 on the left is provided with an upper left bending device 7, one side of the upper left bending device 7 is provided with an upper right bending device 6, and the rear side of the upper right bending device 6 is provided with an upper bending advancing and retreating device 1. The first guide rail 4 and the second guide rail 10 are arranged under the movable mold 3, and the limit and in-position detection device 9 is installed on the second guide rail 10. The left lower bending device 11 and the right lower bending device 5 are symmetrically arranged on both sides, and the lower left bending device 11 and the right lower bending device 5 are provided with a lower bending lifting device 13 below the middle.
一种封圈折弯焊接自动化治具的工作原理为：首先宽度为12mm不锈钢片通过模具的滑轮，导向，以及气缸的推动，将不锈钢片穿过整个模具，裁切后整形成一个圆圈，然后焊接成一个完整的钢带个体，再进行折弯整形，此时第一导向轨道4和第二导向轨道10上升，使钢带贴合动模3，右下折弯装置5和左下折弯装置11进行折弯动作，进行一次折弯，上折弯进退装置1前进，右上折弯装置6和左上折弯装置7进行折弯动作，进行二次折弯，焊接缸下降焊接，焊接，上折弯进退装置1和下折弯升降装置13折弯复位后，动模3右移，使动模3与钢带脱离，然后钢带经卸料导杆12导向卸料至规定位置即可。The working principle of a sealing ring bending and welding automatic fixture is as follows: firstly, the stainless steel sheet with a width of 12mm passes through the pulley, guide, and cylinder of the mold, passes the stainless steel sheet through the entire mold, cuts and shapes it into a circle, and then Welding into a complete steel strip individual, and then bending and shaping, at this time, the first guide rail 4 and the second guide rail 10 rise, so that the steel strip fits the movable mold 3, the lower right bending device 5 and the lower left bending device 11 Carry out the bending action, perform one bending, and advance and retreat device 1 for upward bending. The upper right bending device 6 and the upper left bending device 7 perform bending action for secondary bending. The welding cylinder descends for welding, welding, and upward bending After the bending advance and retreat device 1 and the lower bending lifting device 13 are bent and reset, the movable mold 3 moves to the right, so that the movable mold 3 is separated from the steel belt, and then the steel belt is guided by the discharge guide rod 12 to unload to a specified position.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and that described in the above-mentioned embodiments and the specification only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810430517.2A CN108311596A (en) | 2018-05-08 | 2018-05-08 | A kind of seal bending Automation of Welding jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810430517.2A CN108311596A (en) | 2018-05-08 | 2018-05-08 | A kind of seal bending Automation of Welding jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108311596A true CN108311596A (en) | 2018-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810430517.2A Pending CN108311596A (en) | 2018-05-08 | 2018-05-08 | A kind of seal bending Automation of Welding jig |
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| Country | Link |
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| CN (1) | CN108311596A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1190536A (en) * | 1997-09-22 | 1999-04-06 | Murata Mach Ltd | Bending machine and operating method therefor |
| CN202701142U (en) * | 2012-06-29 | 2013-01-30 | 郑州泰源电气有限公司 | U-shaped plate bending mold |
| CN206040799U (en) * | 2016-09-14 | 2017-03-22 | 惠州市德赛自动化技术有限公司 | Bending mechanism |
| CN106975928A (en) * | 2017-05-04 | 2017-07-25 | 浙江钲浩保温墙体材料有限公司 | A kind of bending welding combination unit |
| CN206779293U (en) * | 2017-05-27 | 2017-12-22 | 冯孙滨 | A kind of oscillating rod type bending shaping mold |
| CN208357628U (en) * | 2018-05-08 | 2019-01-11 | 上海真兰精密模具有限公司 | A kind of seal bending Automation of Welding jig |
-
2018
- 2018-05-08 CN CN201810430517.2A patent/CN108311596A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1190536A (en) * | 1997-09-22 | 1999-04-06 | Murata Mach Ltd | Bending machine and operating method therefor |
| CN202701142U (en) * | 2012-06-29 | 2013-01-30 | 郑州泰源电气有限公司 | U-shaped plate bending mold |
| CN206040799U (en) * | 2016-09-14 | 2017-03-22 | 惠州市德赛自动化技术有限公司 | Bending mechanism |
| CN106975928A (en) * | 2017-05-04 | 2017-07-25 | 浙江钲浩保温墙体材料有限公司 | A kind of bending welding combination unit |
| CN206779293U (en) * | 2017-05-27 | 2017-12-22 | 冯孙滨 | A kind of oscillating rod type bending shaping mold |
| CN208357628U (en) * | 2018-05-08 | 2019-01-11 | 上海真兰精密模具有限公司 | A kind of seal bending Automation of Welding jig |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: 201700, 1st Floor, Building 1, No. 800 Songda Road, Qingpu District, Shanghai Applicant after: SHANGHAI ZENNER PRECISION DIE Co.,Ltd. Address before: 201707 room 122, area a, 1 / F, building 3, No.8, zone 3, 8228 Beiqing Road, Qingpu District, Shanghai Applicant before: SHANGHAI ZENNER PRECISION DIE Co.,Ltd. Country or region before: China |
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Application publication date: 20180724 |