CN106735577B - A kind of crankshaft deburring machine - Google Patents
A kind of crankshaft deburring machine Download PDFInfo
- Publication number
- CN106735577B CN106735577B CN201611040002.9A CN201611040002A CN106735577B CN 106735577 B CN106735577 B CN 106735577B CN 201611040002 A CN201611040002 A CN 201611040002A CN 106735577 B CN106735577 B CN 106735577B
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- China
- Prior art keywords
- crankshaft
- area
- robot
- cylinder
- deburring machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of crankshaft deburring machines, including rack, set gradually in rack, along the conveying direction of workpiece as unhairing spine area, deburred area and whole clearing zone;First robot is installed in burr area, drives deburrer to be removed the burr of crankshaft by the first robot;Second robot is installed in deburred area, is blown by the oilhole bottom that the second robot drives air-blowing pipe to enter crankshaft, the attachment in oilhole is cleared up;Gas curtain is installed in whole clearing zone, is blown by overall surface of the gas curtain to crankshaft, the attachment on crankcase scavenged surface.There are three processing stations by setting for crankshaft deburring machine of the invention, crankshaft is every to pass through a processing stations, and corresponding cleanup step can be completed, and changes the operation mode of the independent step processing of tradition, not only deburring cleaning effect is good, and can realize consecutive production.
Description
Technical field
The present invention relates to auto parts and components processing production equipments, and in particular to a kind of crankshaft deburring machine.
Background technique
With the rapid development of our country's economy, auto industry is in national economy in occupation of very important status.Automobile
Industry is fund and technology-intensive industry, it has also become the pillar industry in China.In face of increasingly competitive market, enterprise is promoted
Competitiveness, drive rapid economic development, solve production in automobile industry manufacturing process in problem appear to is that develop automobile industry
The task of top priority.
Main rotating mechanism of the crankshaft as engine, processing quality influence the stroke length of piston up-down, closely
Contact efficiency of combustion and power output.Traditional deburring machine is generally used manual mode of operation, and pure manual work is straight
The increase for leading to human cost is connect, and is difficult to reach ideal effect.
Patent document CN102653072A discloses " a kind of engine crankshaft oilhole burr remover ", although the device has
There is preferable flash removed effect, but it can not mutually be accepted with a upper manufacturing procedure for engine crankshaft, the degree of automation is lower,
It cannot achieve consecutive production.
Patent document CN104816042A discloses " robot high-pressure balancing burr remover and method ", the technical solution
Using robotic deburring, the reliability and controllability of deburred, and the crankcase scavenged by the way of spraying water with high pressure are improved
Attachment on surface, but it is also only used for completing this process of deburring, cannot achieve consecutive production.
Summary of the invention
In view of the deficiencies of the prior art, it after the purpose of the present invention is intended to provide deburred effect, can be continuously produced
Crankshaft deburring machine.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of crankshaft deburring machine, including
Rack is set gradually in rack, along the conveying direction of workpiece as unhairing spine area, deburred area and entirety
Clearing zone;First robot is installed in burr area, drives deburrer to carry out the burr of crankshaft by the first robot
Removal;Second robot is installed in deburred area, the oilhole bottom of crankshaft is entered by the second robot drive air-blowing pipe
It blows, clears up the attachment in oilhole;Gas curtain is installed in whole clearing zone, by gas curtain to the overall surface of crankshaft into
Row is blown, the attachment on crankcase scavenged surface;
Clamping and rotating system is separately installed in unhairing spine area, deburred area and whole clearing zone, is used for
It clamps crankshaft and is rotated with dynamic crankshaft;
Stepping mechanism is gone up and down, entire rack is run through, for being received from a upper process, carrying crankshaft, crankshaft is transferred to
In burr area, deburred area and whole clearing zone, and crankshaft is transferred to subsequent processing;The lifting stepping mechanism includes
The end of lifting cylinder, lifting cylinder piston rod is equipped with long slab;Sliding rail is installed on long slab, is fitted on the slide rail
The side of loading plate, loading plate is equipped with stepping cylinder, speed control valve is equipped in the end of stepping cylinder, by speed control
Valve controls stepping cylinder and drives loading plate stepping movement on the slide rail;It is equipped on the surface of loading plate and is used to support crankshaft
Supporting block is equipped in the side of supporting block close to switch.
The clamping and rotating system includes the left set part and right component being symmetrically installed;Left set part and right component include solid
Determine frame, the shifting sledge being installed on fixed frame surface is coupled in the movable stand on shifting sledge, for driving movable stand
The mobile cylinder moved back and forth on shifting sledge, the rotary shaft being installed in movable stand, the folder being installed on fixed frame side
Positioning cylinder is held, the clamping position block of clamping position cylinder piston rod end, and the damping being installed on fixed frame are installed on
Device;The left set part or right component further include servo motor, and servo motor is driven after being adjusted the speed by retarder by shaft coupling
The rotation of rotary shaft;It is top that the rotation the tip of the axis forms one.
It is mounted between the unhairing spine area and deburred area and between deburred area and whole clearing zone
Dodge gate, the dodge gate are moved up and down by the drive of movable door cylinder.
The gas curtain includes the cross bar being installed between two support rods with vertically arranged two support rod of rack vertical bar,
Every the nozzle being uniformly mounted on whippletree and it is installed on the shields of nozzle two sides
Air-blowing pipe has been independently mounted near the left set part and right component of the clamping and rotating system, for pair
It blows at the top position of clamping position block and rotary shaft.
The lifting stepping mechanism further includes lifting cylinder mounting plate, runs through to be equipped in lifting cylinder mounting plate and lead
The end of bar, guide rod is fixedly connected with long slab, is equipped with linear bearing between guide rod and lifting cylinder mounting plate.
The deburrer is mounted in the first robot by air pressurized formula floating installation, deburrer it is inclined
Gyration is controlled by NC controller.
First robot and the second robot are six-joint robot.
The bottom of the rack is provided with scrap iron collecting trolley.
V-shaped fluting is provided in the supporting block and clamping position block.
The beneficial effects of the present invention are:
For crankshaft deburring machine of the invention by setting there are three processing stations, crankshaft is every to pass through a processing stations
Corresponding cleanup step is completed, the operation mode of the independent step processing of tradition is changed, not only deburring cleaning effect is good, and
And it can realize consecutive production.
Detailed description of the invention
Fig. 1 is the structural scheme of mechanism of crankshaft deburring machine of the present invention;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the structural schematic diagram for going up and down stepping mechanism;
Fig. 5 is the structural schematic diagram of clamping and rotating system;
Fig. 6 is the structural schematic diagram of gas curtain and dodge gate;
Fig. 7 is the side view of Fig. 6;
In figure: 1, rack;2, gas curtain;3, clamping and rotating system;4, stepping mechanism is gone up and down;5, dodge gate;6, dodge gate gas
Cylinder;7, the first robot;8, the second robot;9, scrap iron collecting trolley;10, rack vertical bar;21, support rod;22, cross bar;23, it sprays
Mouth;24, shield;30, fixed frame;31, shifting sledge;32, movable stand;33, mobile cylinder;34, rotary shaft;35, clamping position
Cylinder;36, clamping position block;37, damper;38, servo motor;39, retarder;40, lifting cylinder;41, long slab;42, sliding
Rail;43, loading plate;44, stepping cylinder;45, speed control valve;46, supporting block;47, close to switch;48, cylinder mounting plate is risen;
49, guide rod;400, linear bearing;100, burr area;101, deburred area;102, whole clearing zone.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention:
As shown in Figure 1-3, crankshaft deburring machine of the invention includes rack 1, in rack 1, along the conveying side of workpiece
To setting gradually as unhairing spine area 100, deburred area 101 and whole clearing zone 102, that is to say, that 1 setting in rack
There are three processing stations;First robot 7 is installed in burr area 100, drives deburrer to enter by the first robot 7
Into crankshaft oblique oil hole, oilhole infall burr high speed rotation contact is removed, in this way, going in hair-fields 100 can be completed
Removing to crankshaft burr;Second robot 8 is installed in deburred area, drives air-blowing pipe to enter by the second robot 8
The oilhole bottom of crankshaft is blown, and clears up the attachments such as the burr iron filings in oilhole, that is to say, that in deburred area 101
It is interior to complete to clear up the attachment of crankshaft oil hole;Gas curtain 2 is installed in whole clearing zone 102, by 2 pairs of songs of gas curtain
The overall surface of axis is blown, the attachment on crankcase scavenged surface, in this way, can be completed in whole clearing zone 102 to song
The cleaning of axis surface attachments.It follows that crankshaft deburring machine of the invention is by being arranged there are three processing stations, crankshaft is every
By a processing stations, corresponding cleanup step can be completed, change the operation mode of the independent step processing of tradition, not only
Deburring cleaning effect is good, and can realize consecutive production.
Clamping and rotating system 3 is separately installed on unhairing spine area 100, deburred area 101 and whole clearing zone
In 102, for clamping crankshaft and being rotated with dynamic crankshaft;That is, clamping and rotating system 3 all can in each processing stations
Band dynamic crankshaft rotates, since crankshaft is rotation, in this way, removing of the deburring tool to crankshaft burr, gas can be greatly facilitated
Cleaning of the blowpipe to the cleaning and gas curtain of attachment in crankshaft oil bottom outlet to each surface attachments of crankshaft.It can be seen that clamping
Rotating mechanism 3 not only plays the role of clamping crankshaft, and the greatly effectively cleaning in each processing stations to crankshaft burr.
Stepping mechanism 4 is gone up and down, entire rack 1 is run through, for being received from a upper process, carrying crankshaft, crankshaft is transferred
Into burr area 100, deburred area 101 and whole clearing zone 102, and crankshaft is transferred to subsequent processing, that is to say, that
Crankshaft will be delivered to according to priority five processing stations by lifting stepping mechanism 4, i.e. lifting stepping mechanism 4 first can be from upper one
Crankshaft, is then transferred in three processing stations, crankshaft is in rack 1 by processing apparatus (cleaning machine) discharge station feeding in order
After interior completion deburred, therefore the feeding position that crankshaft is then transferred to next manufacturing procedure by lifting stepping mechanism 4 is being gone up and down
Under the action of stepping mechanism 4, it can not only realize that the feeding of crankshaft, processing, blanking automatically convey, and whole without artificial ginseng
With extremely improve production efficiency.
As shown in figure 4, the lifting stepping mechanism 4 includes lifting cylinder 40, the end of lifting cylinder piston rod 40 is equipped with
Long slab 41;Sliding rail 42 is installed on long slab 41, loading plate 43, the side installation of loading plate 43 are fitted on sliding rail 42
There is stepping cylinder 44, speed control valve 45 is installed in the end of stepping cylinder 44, stepping cylinder is controlled by speed control valve 45
44 drive the stepping on sliding rail 42 of loading plate 43 mobile;The supporting block for being used to support crankshaft is installed on the surface of loading plate 43
46, it is equipped in the side of supporting block 46 close to switch 47.
When original state, stepping cylinder 44 is not acted, i.e. the initial position of supporting block 46 is to be located at a upper process
The lower section of equipment (cleaning machine) discharge station, when crankshaft is placed in supporting block 46, speed control valve 45 starts, stepping gas
Cylinder 44 protracts according to the distance of setting, send so that loading plate be driven to move 43 to 3 position of clamping and rotating system in burr area 100
Lower section, subsequent 44 stopping of stepping cylinder movement, lifting cylinder 40 rise, crankshaft are transferred at the position of clamping and rotating system 3,
So that crankshaft axial ends face clamping and rotating system 3, clamping and rotating system 3 then clamps crankshaft, then, under lifting cylinder 40
Drop, clamping and rotating system 3 are rotated with dynamic crankshaft, and when crankshaft is when burr area 100 completes deburring operation, lifting cylinder 40 is again
Rising, clamping and rotating system 3 unclamps crankshaft, and crankshaft is fallen into again to supporting block 46, and then, stepping cylinder 44 acts again,
Loading plate 43 is transferred in deburred area 101, and the movement in burr area 100 can be repeated by going up and down stepping mechanism 4 then, together
Reason, in whole clearing zone 102, lifting stepping mechanism 4 also repeats the movement in burr area 100, finally, crankshaft has been cleaned
Crankshaft is transferred at the feeding position of next manufacturing procedure by Cheng Hou, stepping cylinder 44.
As shown in figure 5, above-mentioned clamping and rotating system 3 includes the left set part and right component being symmetrically installed;Left set part and
Right component includes fixed frame 30, and the shifting sledge 31 being installed on 30 surface of fixed frame is coupled on shifting sledge 31
Movable stand 32, the mobile cylinder 33 for driving movable stand 32 to move back and forth on shifting sledge 31 is installed on movable stand 32
In rotary shaft 34, the clamping position cylinder 35 being installed on 30 side of fixed frame is installed on 35 piston rod of clamping position cylinder
The clamping position block 36 of end, and the damper 37 being installed on fixed frame 30;The left set part or right component further include watching
Motor 38 is taken, servo motor 38 drives the rotation of rotary shaft 34 by shaft coupling after adjusting the speed 39 by retarder;The rotation
It is top that the end of axis 34 forms one, that is to say, that in this clamping and rotating system 3, a rotary shaft 34 therein is by servo electricity
Machine 38 drives rotation, when at the position that crankshaft is transferred to two rotary shafts 34, if two clamping position blocks 36 are not at together
One level height is that by clamping position cylinder 35, then adjustable two clamping positions block 36 is in same level height, when two
When clamping position block 36 is in same level height, the both ends of crankshaft can fall into fixed to clamping under the action of lifting cylinder 40
In the block 36 of position, then, mobile cylinder dynamic 33 is made, and the two of rotary shaft are top to clamp crankshaft, finally, servo motor 38 opens
It is dynamic, drive a rotary shaft 34 therein to rotate, in this way, crankshaft can be followed by rotation, in order to which the processing of each processing stations is raw
It produces;Simultaneously as being equipped with damper 37 on fixed frame 30, under the action of damper 37, rotation can be effectively reduced
Axis generated noise in rotation.
Wherein, as shown in Fig. 1 and 6-7, between above-mentioned unhairing spine area 100 and deburred area 101 and burr is clear
It is mounted on dodge gate 5 between reason area 101 and whole clearing zone 102, which is moved up and down by the drive of movable door cylinder 6.
That is, the dodge gate 5 of adjacent two sides processing district is to close, in this way, often when crankshaft enters in a processing district therein
One processing district will all become an independent processing district, not will receive the influence of adjacent process, to be effectively guaranteed each
The processing quality of manufacturing procedure, while the propagation of noise can also be greatly reduced;When crankshaft needs to enter next processing district,
Corresponding dodge gate 5 can then be opened under the drive of movable door cylinder 6.
It returns again to as shown in fig. 6-7, above-mentioned gas curtain 2 includes and vertically arranged two support rod 21 of rack vertical bar 10, peace
Loaded on the cross bar 22 between two support rods 21, it is spaced the nozzle 23 being uniformly mounted on cross bar 22 and is installed on 23 two sides of nozzle
Shield 24.During rotation, under the high-pressure jet effect of nozzle 23, the attachment on crankshaft surface can have crankshaft
It is removed on effect ground.Since nozzle 23 is during high-pressure jet, it is easy to send back to shaking, it therefore, can under the action of shield 24
To efficiently reduce the generation of the shaking of nozzle 23.
In addition, air-blowing pipe has been independently mounted near the left set part and right component of above-mentioned clamping and rotating system 3,
For blowing at the top position to clamping position block 36 and rotary shaft.That is, crankshaft is rotated in each clamping
Independent air-blowing pipe is both provided at the clamping position of mechanism 3, in this way, air-blowing pipe can be to the folder being in contact with crankshaft two end
It holds locating piece 36 and top wait is blown at positions, be attached at clamping position block 36 and top equal positions to avoid iron filings
And it causes the scuffing of crankshaft or collides with.
It returns again to shown in Fig. 4, above-mentioned lifting stepping mechanism 4 further includes lifting cylinder mounting plate 48, is pacified in lifting cylinder
Through guide rod 49 is equipped in loading board 48, the end of guide rod 49 is fixedly connected with long slab 41, is installed in guide rod 49 and lifting cylinder
Linear bearing 400 is installed between plate 48.Under the action of guide rod 49, it can not only reinforce the bearing capacity of long slab 41, Er Qieke
So that the lifting process of lifting cylinder 40 more is stablized.
Wherein, above-mentioned deburrer is mounted in the first robot 7 by air pressurized formula floating installation, due to hair
Bayonet, which has, to be installed by the way of air pressurized floating installation, in this way, replacement deburring tool is then completely quickly square
Just;And the deflection angle of deburrer is controlled by NC controller, to accurately control the deflection angle of deburring tool
Degree.
Above-mentioned the first robot 7 and the second robot 8 is six-joint robot, that is to say, that the first robot 7 with
And second robot 8 can neatly drive deburring tool and gas blow pipe mobile.
In addition, being additionally provided with scrap iron collecting trolley 9 in the bottom of above-mentioned rack 1, to prevent iron filings from completely descending slowly and lightly, guarantee production
The tidiness in workshop.
Wherein, V-shaped fluting is provided in above-mentioned supporting block 46 and clamping position block 36.In this way, crankshaft then may be used
Rapidly to drop into supporting block 46 or clamping position block 36, and supporting block 46 and clamping position block 35 can also be firmly
Curved shaft support is lived, in order to the cleaning to crankshaft.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas
Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention
Within.
Claims (10)
1. a kind of crankshaft deburring machine, which is characterized in that including
Rack is set gradually in rack, along the conveying direction of workpiece as unhairing spine area, deburred area and whole cleaning
Area;First robot is installed in unhairing spine area, drives deburrer to remove the burr of crankshaft by the first robot
It removes;Second robot is installed in deburred area, by the second robot drive air-blowing pipe enter the oilhole bottom of crankshaft into
Row is blown, and the attachment in oilhole is cleared up;Gas curtain is installed in whole clearing zone, is carried out by overall surface of the gas curtain to crankshaft
It blows, the attachment on crankcase scavenged surface;
Clamping and rotating system is separately installed in unhairing spine area, deburred area and whole clearing zone, for clamping
Crankshaft is simultaneously rotated with dynamic crankshaft;
Stepping mechanism is gone up and down, entire rack is run through, for receiving from a upper process, carrying crankshaft, crankshaft is transferred to burr
In area, deburred area and whole clearing zone, and crankshaft is transferred to subsequent processing;The lifting stepping mechanism includes lifting
The end of cylinder, lifting cylinder piston rod is equipped with long slab;Sliding rail is installed on long slab, is fitted with carrying on the slide rail
The side of plate, loading plate is equipped with stepping cylinder, speed control valve is equipped in the end of stepping cylinder, by speed control valve control
Stepping cylinder processed drives loading plate, and stepping is mobile on the slide rail;The support for being used to support crankshaft is installed on the surface of loading plate
Block is equipped in the side of supporting block close to switch.
2. crankshaft deburring machine as described in claim 1, which is characterized in that the clamping and rotating system includes being symmetrically installed
Left set part and right component;Left set part and right component include fixed frame, the shifting sledge being installed on fixed frame surface, cooperation
The movable stand being installed on shifting sledge, the mobile cylinder for driving movable stand to move back and forth on shifting sledge, is installed on
Rotary shaft in movable stand, the clamping position cylinder being installed on fixed frame side are installed on clamping position cylinder piston rod end
The clamping position block at end, and the damper being installed on fixed frame;The left set part or right component further include servo motor, are watched
Take the rotation for driving rotary shaft after motor is adjusted the speed by retarder by shaft coupling;The rotation the tip of the axis forms a top
Point.
3. crankshaft deburring machine as claimed in claim 1 or 2, which is characterized in that in the unhairing spine area and deburred area
Between and deburred area and whole clearing zone between be mounted on dodge gate, the dodge gate is driven by movable door cylinder
Lower movement.
4. crankshaft deburring machine as described in claim 1, which is characterized in that the gas curtain includes and rack vertical bar right angle setting
Two support rods, the cross bar being installed between two support rods, interval uniformly the nozzle that is mounted on cross bar and is installed on nozzle
The shield of two sides.
5. crankshaft deburring machine as claimed in claim 2, which is characterized in that the clamping and rotating system left set part and
Air-blowing pipe is independently mounted near right component, for blowing at the top position to clamping position block and rotary shaft
Gas.
6. crankshaft deburring machine as described in claim 1, which is characterized in that the lifting stepping mechanism further includes lifting cylinder
Mounting plate, through guide rod is equipped in lifting cylinder mounting plate, the end of guide rod is fixedly connected with long slab, in guide rod and lifting
Linear bearing is installed between cylinder mounting plate.
7. crankshaft deburring machine as described in claim 1, which is characterized in that the deburrer is floating by air pressurized formula
Dynamic device is mounted in the first robot, and the deflection angle of deburrer is controlled by NC controller.
8. crankshaft deburring machine as described in claim 1, which is characterized in that first robot and the second machine are per capita
For six-joint robot.
9. crankshaft deburring machine as described in claim 1, which is characterized in that the bottom of the rack is provided with scrap collection
Vehicle.
10. crankshaft deburring machine as claimed in claim 2, which is characterized in that in the supporting block and clamping position block
It is provided with V-shaped fluting.
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CN201611040002.9A CN106735577B (en) | 2016-11-09 | 2016-11-09 | A kind of crankshaft deburring machine |
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CN201611040002.9A CN106735577B (en) | 2016-11-09 | 2016-11-09 | A kind of crankshaft deburring machine |
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CN106735577B true CN106735577B (en) | 2018-12-25 |
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CN112589459A (en) * | 2020-12-10 | 2021-04-02 | 浙江焕杰智能科技有限公司 | Crankshaft polishing and deburring device |
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CN204525075U (en) * | 2014-12-25 | 2015-08-05 | 惠州市仨联自动化设备有限公司 | Metal disk automation flash removed production line |
CN104551800A (en) * | 2015-01-22 | 2015-04-29 | 德州德隆(集团)机床有限责任公司 | Lathe clamp used for machining bent axle connecting rod neck |
CN205571915U (en) * | 2016-05-04 | 2016-09-14 | 上海台格自动化设备有限公司 | Friction disc production line |
CN106041215A (en) * | 2016-07-22 | 2016-10-26 | 马拉兹(江苏)电梯导轨有限公司 | Manipulator deburring solid rail automatic finish machining line |
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