CN206567813U - A kind of Shearing Butt Resistance Welder - Google Patents
A kind of Shearing Butt Resistance Welder Download PDFInfo
- Publication number
- CN206567813U CN206567813U CN201720317684.7U CN201720317684U CN206567813U CN 206567813 U CN206567813 U CN 206567813U CN 201720317684 U CN201720317684 U CN 201720317684U CN 206567813 U CN206567813 U CN 206567813U
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- CN
- China
- Prior art keywords
- welding
- shearing
- pinch
- centering body
- resistance welder
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Abstract
The utility model discloses a kind of Shearing Butt Resistance Welder, it is related to straight welded pipe production line equipment technical field.It includes pinch mechanism and workbench, and preceding centering body, welding mechanism, cutting mechanism, travelling bogie, rear centering body and the delivery mechanism being sequentially arranged on the workbench；The pinch mechanism includes the pinch upper roll and pinch under roll that contraposition is set up and down and regulation hydraulic cylinder, the welding mechanism includes welding pressing plate and welding tractor, the cutting mechanism includes cutting edge and detection means, the travelling bogie displacement for the cutting mechanism sheared edge to the welding mechanism welding gun mouth between distance, the preceding centering body and the rear centering body include preliminary roller pair and back roller pair and for adjusting the regulation screw mandrel of the preliminary roller pair and the back roller to gap, and the delivery mechanism includes the upper deflector roll and lower guide roll that contraposition is set up and down.The utility model compact conformation, integrates shearing and welding function, and continuous production can be achieved, production efficiency is improved.
Description
Technical field
The utility model is related to straight welded pipe production line equipment technical field, more particularly to a kind of Shearing Butt Resistance Welder.
Background technology
At present, on straight welded pipe production line, to meet the continuity of production, it usually needs by the front and rear cigarette of steel coil strip
Head is attached, and produces and make full use of material in order to continuous, common method is after the joint of front and rear volume is first sheared neatly
Welded again, i.e., each complete independently is operated the cutting operation end to end and welding sequence of volume before and after steel band.This is accomplished by manually
Auxiliary operation, not only wastes time and energy, low production efficiency, and welding quality is difficult to ensure, easily occur two ends take the lead not align, chi
It is very little differ, product quality is difficult to ensure that, working strength is big and there are problems that.
Utility model content
The technical problems to be solved in the utility model is that there is provided one kind shearing butt welding for above-mentioned the deficiencies in the prior art
Machine, its compact conformation integrates shearing and welding function, and continuous production can be achieved, production efficiency is improved.
Technical solution adopted in the utility model is：A kind of Shearing Butt Resistance Welder is provided, including for transmitting the folder of steel band
Send mechanism, the workbench located at the pinch mechanism side, and be sequentially arranged on the workbench preceding centering body, welding
Mechanism, cutting mechanism, travelling bogie, rear centering body and delivery mechanism；The pinch mechanism includes the upper of contraposition setting up and down
Nip rolls and the pinch under roll being connected with power set and the regulation hydraulic cylinder for adjusting the two nip rolls gap, the bonding machine
Structure includes being used to compress magnetic tape trailer and the welding pressing plate taken the lead and the welding tractor for moving welding along shear direction, the cutting mechanism
Be used to detecting the detection means of steel band including the cutting edge for shear steel band and located at the cutting edge side, the travelling bogie by
Driven by Hydraulic Cylinder and the distance of movement for the cutting mechanism sheared edge the distance between to the welding gun mouth of the welding mechanism,
The preceding centering body and the rear centering body include preliminary roller pair and back roller pair and for adjusting the preliminary roller pair and institute
Regulation screw mandrel of the back roller to gap is stated, the delivery mechanism, which includes aligning up and down setting, realizes that roll the upper deflector roll being oriented to leads with
Roller.
As a kind of preferred scheme, in addition to the waste material below the cutting mechanism for collection shearing waste material
Groove.
As a kind of preferred scheme, in addition to it is easy to take the lead to be formed between with tails described in weld seam pad and the driving of weld seam
The weld seam cylinder that weld seam pad is moved up and down.
As a kind of preferred scheme, the cutting edge includes upper scissor blade and the lower scissor blade being fixed on the workbench, institute
Upper scissor blade is stated by the shearing Driven by Hydraulic Cylinder under it.
As a kind of preferred scheme, the cutting mechanism also includes driving the folder for clamping steel band by compression hydraulic cylinder
Tight beam.
As a kind of preferred scheme, the direction of transfer of the cutting edge and steel band is obliquely installed.
As a kind of preferred scheme, the welding pressing plate is two, by the compression Driven by Hydraulic Cylinder under it.
As a kind of preferred scheme, the welding tractor include the lead screw guide rails that are be arranged in parallel with the cutting edge and by
The welding gun moved in motor in the lead screw guide rails.
Compared with prior art, it is using the beneficial effect produced by above-mentioned technical proposal：The utility model structure is tight
Gather, integrate shearing and welding function, the automatic centering for realizing shearing, opposite joint and welding is carried out, and not only ensure that welding
Quality, and reduce labor intensity；By that provided with front and rear centering body, automatic centering can be realized, be adapted to different size
The steel band of size, it is ensured that the accuracy of shearing and welding position, it is ensured that product quality；By provided with upper scissor blade and lower scissor blade with
And detection means, can be achieved to take the lead and with tails automatic shearing, and overcome strip shearing after shearing position produce bending,
Improve the precision of equipment；By the way that provided with travelling bogie, the automatic switchover of shearing station and welding post can be achieved, and realize weldering
That stitches automatically generates；By provided with welding pressing plate so that take the lead preferably compress positioning with with tails, it is ensured that welding quality；It is logical
Cross provided with pinch mechanism and delivery mechanism, long range steel band can be achieved and works continuously and exports；Meanwhile, operate with easy and peace
Entirely, automation intensity is high, time saving and energy saving, improves production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is Fig. 1 top view.
In figure：1st, pinch mechanism；11st, pinch upper roll；12nd, pinch under roll；13rd, hydraulic cylinder is adjusted；2nd, workbench；3rd, preceding transducer
Structure；31st, preliminary roller pair；32nd, back roller pair；33rd, screw mandrel is adjusted；4th, welding mechanism；41st, pressing plate is welded；42nd, welding tractor；43rd, compress
Hydraulic cylinder；44th, weld seam cylinder；45th, weld seam pad；5th, cutting mechanism；51st, cutting edge；511st, upper scissor blade；512nd, lower scissor blade；52nd, examine
Survey device；53rd, hydraulic cylinder is sheared；54th, compression hydraulic cylinder；55th, clamped beam；6th, travelling bogie；7th, rear centering body；71st, align
Hydraulic cylinder；8th, delivery mechanism；81st, upper deflector roll；82nd, lower guide roll；9th, reject chute；10th, steel band.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, is described in further detail to the utility model.It should be appreciated that specific embodiment described herein is only to explain
The utility model, is not used to limit the utility model.
In the present embodiment, Fig. 1 and Fig. 2 are referred to, the utility model includes the pinch mechanism 1 for being used to transmit steel band 10, if
Workbench 2 in the side of pinch mechanism 1, and preceding centering body 3, the welding mechanism being sequentially arranged on the workbench 2
4th, cutting mechanism 5, travelling bogie 6, rear centering body 7 and delivery mechanism 8；The pinch mechanism 1 includes what contraposition up and down was set
Pinch upper roll 11 and the pinch under roll 12 being connected with power set and the regulation hydraulic cylinder 13 for adjusting the two nip rolls gap, institute
Stating welding mechanism 4 includes being used to compress taking the lead to move the welding tractor of welding with the welding pressing plate 41 of magnetic tape trailer and along shear direction
42, the cutting mechanism 5 includes the inspection for being used to detect steel band for the cutting edge 51 of shear steel band and located at the side of cutting edge 51
Survey device 52, the travelling bogie 6 by Driven by Hydraulic Cylinder and the distance of movement for the cutting mechanism 5 sheared edge to the weldering
The distance between welding gun of connection mechanism 4 mouthful, the preceding centering body 3 and the rear centering body 7 include preliminary roller to 31 and after
Roller is to 32 and for adjusting the preliminary roller to 31 and the back roller to the regulation screw mandrel 33 in 32 gaps, the rear centering body 7
The alignment hydraulic cylinder 71 for driving the regulation screw mandrel 33 is additionally provided with, the delivery mechanism 8 includes contraposition setting up and down and realized
Roll the upper deflector roll 81 and lower guide roll 82 being oriented to.
The utility model compact conformation, integrates shearing and welding function, and continuous production can be achieved, and improves production effect
Rate.
As a kind of preferred scheme, referring to Fig. 1, also including being used to collect shearing located at the lower section of cutting mechanism 5
The reject chute 9 of waste material.
As a kind of preferred scheme, referring to Fig. 1, also including being easy to take the lead the weld seam pad for forming weld seam between with tails
The 45 weld seam cylinders 44 moved up and down with the driving weld seam pad 45, are easy to automatically form weld seam, improve efficiency.
As a kind of preferred scheme, referring to Fig. 1, the cutting edge 51 includes upper scissor blade 511 and is fixed on the work
Lower scissor blade 512 on platform, the upper scissor blade 511 is driven by the shearing hydraulic cylinder 53 under it, overcome strip shearing after
Shear position and produce bending.
As a kind of preferred scheme, referring to Fig. 1, the cutting mechanism 5 also includes driving use by compression hydraulic cylinder 54
In the clamped beam 55 for clamping steel band, it is ensured that shearing quality.
As a kind of preferred scheme, referring to Fig. 2, the direction of transfer of the cutting edge 51 and steel band is obliquely installed, it is to avoid
Weld bond is docked during welded tube, it is ensured that welding quality.
As a kind of preferred scheme, referring to Fig. 1, the welding pressing plate 41 is two, by the compression liquid under it
Cylinder pressure 43 drives so that take the lead preferably compress positioning with with tails, it is ensured that welding quality.
As a kind of preferred scheme, referring to Fig. 1, the welding tractor 42 includes what is be arranged in parallel with the cutting edge 51
Lead screw guide rails and the welding gun moved by means of motor in the lead screw guide rails, are easy to implement automatic welding.
During utility model works, referring to Fig. 1 and Fig. 2, first, the pinch mechanism 1 is by the with tails of steel band 10
Pinched by the workbench 2 between the upper scissor blade 511 and the lower scissor blade 512 of the cutting mechanism 5, it is described preceding right
Middle mechanism 3 is under the driving of hydraulic motor, and centering clamps the steel band 10, keeps magnetic tape trailer position motionless；The clamped beam 55 falls
Descend and clamp after the steel band 10, the piston rod of the shearing hydraulic cylinder 53 stretches out, in the upper scissor blade 511 and the lower scissor blade
The with tail waste materials of the steel band 10 are cut in the presence of 512, waste material is fallen into the reject chute 9 automatically；Then the transport is small
Car 6 leaves the segment distance of initial position one under the driving of hydraulic cylinder, and the weld seam cylinder 44 is stretched out, and the weld seam pad 45 is padded
In the preceding side of centering body 3, the then return of travelling bogie 6, the now position of the travelling bogie 6 and initial position
It offset by the thickness of a weld seam pad 45；Then taking the lead next steel band 10 by the delivery mechanism 8
With the rear centering body 7, between the upper scissor blade 511 and the lower scissor blade 512 of delivering to the cutting mechanism 5, start institute
The hydraulic motor of rear centering body 7 is stated, taking the lead for steel band 10 described in volume Two is clamped, the alignment hydraulic cylinder 71 is suitably adjusted,
To ensure to take the lead to align with magnetic tape trailer.The clamped beam 55 falls and clamped after the steel band 10, the work of the shearing hydraulic cylinder 53
Stopper rod stretches out, and that the steel band 10 is cut in the presence of the upper scissor blade 511 and the lower scissor blade 512 takes the lead waste material, waste material
Automatically fall into the reject chute 9, taking the lead now is just alignd with magnetic tape trailer position, and at a distance of a suitable weld seam；Then
The travelling bogie 6 is under the driving of hydraulic cylinder, the opposite side of operation to the workbench 2, and just welding post falls foregoing
Position while welding, the weld seam cylinder 44 withdraws.The welding pressing plate 41 respectively will under the driving of the compression hydraulic cylinder 43
Described to take the lead to compress with with tails, the welding gun on the welding tractor 42 moves weldering by means of motor along the lead screw guide rails
Connect, after the completion of welding, the welding pressing plate 41 is risen, and the steel band 10 is removed in the presence of the pinch mechanism 1, under
One procedure.
The utility model compact conformation, integrates shearing and welding function, realizes the automatic of shearing, opposite joint and welding
Centering is carried out, and not only ensure that welding quality, and reduce labor intensity；By that provided with front and rear centering body, can realize
Automatic centering, is adapted to the steel band of different specification size, it is ensured that the accuracy of shearing and welding position, it is ensured that product quality；
By provided with upper scissor blade and lower scissor blade and detection means, can be achieved to take the lead and with tails automatic shearing, and overcome strip
Bending is produced at shearing position after shearing, the precision of equipment is improved；By the way that provided with travelling bogie, shearing station and weldering can be achieved
Connect the automatic switchover of station.Improve the precision of weld seam；By provided with welding pressing plate so that take the lead preferably to compress with with tails
Positioning, it is ensured that welding quality；Work continuously and export by the way that long range steel band provided with pinch mechanism and delivery mechanism, can be achieved；
Meanwhile, easy and safety is operated with, automation intensity is high, time saving and energy saving, improves production efficiency.
It is described above, only the utility model preferably embodiment, but protection domain of the present utility model is not
This is confined to, any one skilled in the art is in the technical scope that the utility model is disclosed, according to this practicality
New technical scheme and its design is subject to equivalent substitution or change, should all cover within protection domain of the present utility model.
Claims (8)
1. a kind of Shearing Butt Resistance Welder, including for transmitting steel band（10）Pinch mechanism（1）, located at the pinch mechanism（1）One
The workbench of side（2）, and it is sequentially arranged in the workbench（2）On preceding centering body（3）, welding mechanism（4）, cutting mechanism
（5）, travelling bogie（6）, rear centering body（7）With delivery mechanism（8）；It is characterized in that：The pinch mechanism（1）Including above and below
Align the pinch upper roll set（11）With the pinch under roll being connected with power set（12）And for adjusting the two nip rolls gap
Adjust hydraulic cylinder（13）, the welding mechanism（4）Including for compressing the welding pressing plate taken the lead with magnetic tape trailer（41）With edge shearing side
To the welding tractor of mobile welding（42）, the cutting mechanism（5）Including the cutting edge for shear steel band（51）With located at described
Cutting edge（51）Side is used for the detection means for detecting steel band（52）, the travelling bogie（6）By Driven by Hydraulic Cylinder and movement away from
From for the cutting mechanism（5）Sheared edge to the welding mechanism（4）The distance between welding gun mouthful, the preceding centering body
（3）With the rear centering body（7）Include preliminary roller pair（31）With back roller pair（32）And for adjusting the preliminary roller pair（31）
With the back roller pair（32）The regulation screw mandrel in gap（33）, the delivery mechanism（8）Realize that rolling is led including contraposition setting up and down
To upper deflector roll（81）And lower guide roll（82）.
2. a kind of Shearing Butt Resistance Welder according to claim 1, it is characterised in that：Also include being located at the cutting mechanism（5）
Lower section is used for the reject chute for collecting shearing waste material（9）.
3. a kind of Shearing Butt Resistance Welder according to claim 1, it is characterised in that：Also include being easy to take the lead to be formed between with tails
The weld seam pad of weld seam（45）With the driving weld seam pad（45）The weld seam cylinder moved up and down（44）.
4. a kind of Shearing Butt Resistance Welder according to claim 1, it is characterised in that：The cutting mechanism（5）Also include by pressing from both sides
Tight hydraulic cylinder（54）Drive the clamped beam for clamping steel band（55）.
5. a kind of Shearing Butt Resistance Welder according to claim 1, it is characterised in that：The cutting edge（51）Including upper scissor blade
（511）With the lower scissor blade being fixed on the workbench（512）, the upper scissor blade（511）By the shearing hydraulic cylinder under it
（53）Driving.
6. a kind of Shearing Butt Resistance Welder according to claim 1 or 5, it is characterised in that：The cutting edge（51）With the biography of steel band
Direction is sent to be obliquely installed.
7. a kind of Shearing Butt Resistance Welder according to claim 1, it is characterised in that：The welding pressing plate（41）For two, by
Compression hydraulic cylinder under it（43）Driving.
8. a kind of Shearing Butt Resistance Welder according to claim 1, it is characterised in that：The welding tractor（42）Including with it is described
Cutting edge（51）The lead screw guide rails be arrangeding in parallel and the welding gun moved by means of motor in the lead screw guide rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720317684.7U CN206567813U (en) | 2017-03-29 | 2017-03-29 | A kind of Shearing Butt Resistance Welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720317684.7U CN206567813U (en) | 2017-03-29 | 2017-03-29 | A kind of Shearing Butt Resistance Welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206567813U true CN206567813U (en) | 2017-10-20 |
Family
ID=60053475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720317684.7U Active CN206567813U (en) | 2017-03-29 | 2017-03-29 | A kind of Shearing Butt Resistance Welder |
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| Country | Link |
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| CN (1) | CN206567813U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717475A (en) * | 2017-11-24 | 2018-02-23 | 鹤山市华美金属制品有限公司 | Strip shears butt welding platform |
| CN107962396A (en) * | 2017-11-25 | 2018-04-27 | 青岛恒源机械有限公司 | A kind of welding method of metal tape docking machine and metal tape |
| CN109093399A (en) * | 2018-09-21 | 2018-12-28 | 张家港市中悦冶金设备科技有限公司 | A kind of full-automatic shearing opposite soldering device |
| CN109604848A (en) * | 2018-12-29 | 2019-04-12 | 佛山市诚德新材料有限公司 | A kind of hybrid welding machine of electric resistance welding and argon arc protection weldering |
| CN109968038A (en) * | 2019-03-07 | 2019-07-05 | 无锡市高特高钢管有限公司 | A kind of automatic shearing is to welding machine |
| CN110102947A (en) * | 2019-06-05 | 2019-08-09 | 杰森能源技术有限公司 | A kind of steel tape butt welding system with automatic detection function |
| CN111085869A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Full-automatic feeding and belt connecting production line system |
| CN111085818A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic steel belt machining method |
| CN111085758A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic welding device |
| CN111085867A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Semi-automatic welding device for steel strip production line |
| CN111872679A (en) * | 2020-08-10 | 2020-11-03 | 中石化石油机械股份有限公司沙市钢管分公司 | Automatic strip steel centering, cutting and welding device and method for spiral steel pipe production line |
-
2017
- 2017-03-29 CN CN201720317684.7U patent/CN206567813U/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717475A (en) * | 2017-11-24 | 2018-02-23 | 鹤山市华美金属制品有限公司 | Strip shears butt welding platform |
| CN107962396A (en) * | 2017-11-25 | 2018-04-27 | 青岛恒源机械有限公司 | A kind of welding method of metal tape docking machine and metal tape |
| CN109093399A (en) * | 2018-09-21 | 2018-12-28 | 张家港市中悦冶金设备科技有限公司 | A kind of full-automatic shearing opposite soldering device |
| CN111085869A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Full-automatic feeding and belt connecting production line system |
| CN111085818A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic steel belt machining method |
| CN111085758A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic welding device |
| CN111085867A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Semi-automatic welding device for steel strip production line |
| CN109604848A (en) * | 2018-12-29 | 2019-04-12 | 佛山市诚德新材料有限公司 | A kind of hybrid welding machine of electric resistance welding and argon arc protection weldering |
| CN109968038A (en) * | 2019-03-07 | 2019-07-05 | 无锡市高特高钢管有限公司 | A kind of automatic shearing is to welding machine |
| CN110102947A (en) * | 2019-06-05 | 2019-08-09 | 杰森能源技术有限公司 | A kind of steel tape butt welding system with automatic detection function |
| CN111872679A (en) * | 2020-08-10 | 2020-11-03 | 中石化石油机械股份有限公司沙市钢管分公司 | Automatic strip steel centering, cutting and welding device and method for spiral steel pipe production line |
| CN111872679B (en) * | 2020-08-10 | 2022-04-19 | 中石化石油机械股份有限公司沙市钢管分公司 | Method for automatically centering, cutting and welding strip steel on spiral steel pipe production line |
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