CN111085869A - Full-automatic feeding and belt connecting production line system - Google Patents
Full-automatic feeding and belt connecting production line system Download PDFInfo
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- CN111085869A CN111085869A CN201811243449.5A CN201811243449A CN111085869A CN 111085869 A CN111085869 A CN 111085869A CN 201811243449 A CN201811243449 A CN 201811243449A CN 111085869 A CN111085869 A CN 111085869A
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- welding
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- automatic feeding
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The invention discloses a full-automatic feeding and belt splicing production line system, which comprises: the automatic welding and welding device comprises an automatic feeding device (10), a welding and splicing device (30), a rolling and sizing device (40) and a sub-control module. The automatic feeding device (10) comprises an uncoiler (11) and a feeding trolley (12). The welding and belt jointing device (30) comprises a welding machine tool (31), a welding operation table, a movable welding mechanism (32) and a shearing mechanism (33). The roll sizing device (40) comprises a table (41), a roll forming machine and a sizing cutter (43). The control module is a control panel which is used for inputting control parameters and controlling the running state of the production line according to the control parameters. The full-automatic feeding and belt splicing production line system can automatically complete coil feeding, welding and belt splicing and roll forming, and can effectively reduce the cost, improve the processing quality and stability and improve the competitiveness of enterprises.
Description
Technical Field
The invention relates to the field of automation, in particular to a full-automatic production line system for steel strip processing.
Background
The production line is a route which is passed by the production process of the product, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field. The production line is organized according to the principle of objects, and finishes a production organization form of the product technological process, namely, according to the principle of product specialization, various devices and workers of various types required by the production of a certain product (parts and components) are equipped to complete all manufacturing work of the certain product (parts and components), and the same labor object is processed by different processes.
At present, in the process of processing a steel strip, a coil needs to be manually conveyed to an uncoiler for uncoiling, the uncoiled steel strip needs to be manually conveyed to a forming machine for processing and production, and the angle of the steel strip entering the forming machine needs to be manually and repeatedly adjusted. The steel strip processing by adopting the method has the following problems: firstly, potential safety hazards exist in the steel strip processing process, and personal injury can be caused to operators; secondly, multiple operators are required to participate in the production process, so that the production cost is increased; 3. the working intensity of operators is high, and the working requirement precision is high; 4. the steel strip is processed by manpower, the angle of the steel strip entering a forming machine is difficult to ensure to meet the production requirement of the steel strip, the finished product rate of the prepared product is low, the material waste is caused, and the production cost is increased.
Therefore, the full-automatic feeding and splicing production system which can automatically feed, uncoil and enter a forming machine for processing and production without manual participation is necessary to the technical field of steel strip processing.
Disclosure of Invention
In order to solve the technical problems, the invention provides a full-automatic feeding and tape splicing production line system which realizes automatic feeding, automatic uncoiling, automatic processing and production in a forming machine, comprehensive automation and no need of manual participation.
According to one aspect of the invention, a full-automatic feeding and splicing production line system is provided, which comprises: the automatic feeding device, the welding tape splicing device connected with the automatic feeding device through the material guiding mechanism, the rolling sizing device connected with the welding tape splicing device, and the control module respectively in control connection with the automatic feeding device, the welding tape splicing device and the rolling sizing device. The automatic feeding device comprises an uncoiler and a feeding trolley, wherein the uncoiler is used for conveying materials to the welding and belt receiving device, and the feeding trolley is used for conveying coiled materials to the uncoiler. The welding and belt splicing device comprises a welding machine tool, a welding operation table, a movable welding mechanism and a shearing mechanism, wherein the welding operation table is arranged in the middle of the welding machine tool and divides the welding machine tool into a feeding area and a material receiving area, the movable welding mechanism and the shearing mechanism are arranged above the welding operation table, the shearing mechanism is used for cutting a material tail of a front material and a material head of a rear material, and the welding and belt splicing device is used for welding the front material and the rear material which are cut into a whole. The rolling and sizing device comprises a workbench, a rolling forming machine arranged on the workbench and a sizing and cutting machine arranged on the workbench, wherein the rolling forming machine is used for rolling the material from the welding and belt splicing device and conveying the material to the sizing and cutting machine, and the sizing and cutting machine is used for cutting the rolled and formed material according to the size parameters set by the control module to obtain a finished product. The control module is a control panel which is used for inputting control parameters and controlling the running state of the production line according to the control parameters.
Wherein, the coil stock is placed on the material loading platform truck, and the material loading platform truck passes through level and vertical direction and removes, and the distance of adjustment coil stock to decoiler is in order to place the coil stock cover in decoiler and open a book.
Optionally, a material tail detection switch for detecting a material tail of the front material and a material head detection switch for detecting a material head of the rear material are further arranged on the welding and belt connecting device. And when the material tail detection switch detects the front material tail, the rolling sizing device stops running, and the shearing mechanism cuts the front material tail. And the stub bar detection switch detects the rear stub bar from the uncoiler afterwards, the uncoiler stops uncoiling, and the shearing mechanism cuts the rear stub bar.
Alternatively, the shape of the cut surface formed by the cutting mechanism cutting the pre-stock and the shape of the cut surface formed by the cutting mechanism cutting the post-stock are complementary.
The control parameters input by the control module at least comprise a stopping movement distance A of the feeding trolley in the horizontal direction, a stopping movement distance H of the feeding trolley in the vertical direction, a shearing length of a rear material head, a shearing length of a front material tail and welding time.
Optionally, the self-rolling sizing device and the uncoiler stop running, the front material and the rear material are welded into a whole by the movable welding mechanism, and the time period for restarting the running of the self-rolling sizing device and the uncoiler is 20-30 seconds.
Optionally, the roll forming machine is provided with N roll pressing mechanisms, the N roll pressing mechanisms are respectively connected with the control module, and each roll pressing mechanism adjusts the roll pressing pressure according to a control signal of the control module, wherein N is an integer greater than 2.
Optionally, the table of the roll sizing device is level with the height of the welding machine of the weld joint device.
Optionally, the material guiding mechanism is provided with at least two material supporting rollers for preventing the material from deviating in the conveying process.
Optionally, the fully automatic feeding and splicing production line system further comprises a distribution device, and the distribution device is used for transporting and distributing finished products obtained by the rolling sizing device.
The invention has the beneficial effects that:
the full-automatic feeding and belt splicing production line system can automatically complete coil feeding, welding and belt splicing and roll forming, and can effectively reduce the cost, improve the processing quality and stability and improve the competitiveness of enterprises.
The full-automatic feeding and tape splicing production line system is fully automatically produced, a front material on the rolling sizing device and a rear material from the automatic feeding device are welded into a whole, the rear material is driven by the front material to enter the rolling sizing device, the angle of the rear material entering the rolling sizing device is ensured to meet the production requirement, the production efficiency is improved, the rejection rate is reduced, and the production cost is reduced.
The full-automatic feeding and belt splicing production line system realizes full-automatic production, does not need operators to participate in the production process, avoids occupation of repeated heavy work on human resources, and avoids personal injury of the operators caused by potential safety hazards in the operation process.
The full-automatic feeding and splicing production line system changes the mode of manually adjusting the feeding angle in the technical field of steel strip processing at present, and solves the problems that the manual adjustment of the feeding angle is long in time consumption, the production period is prolonged, the success rate is low, the rejection rate is increased, the production cost is high, and the adjustment of the steel strip angle by workers is accompanied with safety hazards.
The full-automatic feeding and belt splicing production line system is simple in structure, convenient to control and maintain, and suitable for industrial popularization and application.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a front view of a fully automatic feeding and splicing line system of the present invention;
FIG. 2 is a top view of the fully automated feeding and splicing line system of the present invention.
Reference numerals: the automatic feeding device 10, the uncoiler 11, the feeding trolley 12, the material guiding mechanism 20, the material supporting roller 21, the welding and belt splicing device 30, the welding machine tool 31, the movable welding mechanism 32, the shearing mechanism 33, the material tail detection switch 35, the material head detection switch 37, the rolling and sizing device 40, the workbench 41, the sizing and cutting machine 43 and the rolling mechanism 45.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that, in the embodiments and examples of the present application, the feature vectors may be arbitrarily combined with each other without conflict.
In the embodiment shown in fig. 1 and 2, a fully automatic feeding and splicing production line system comprises: the automatic feeding device 10, the welding tape device 30 connected with the automatic feeding device 10 through the material guiding mechanism 20, the rolling sizing device 40 connected with the welding tape device 30, and a control module (not shown) respectively connected with the automatic feeding device 10, the welding tape device 30 and the rolling sizing device 40 in a control mode.
In the embodiment shown in fig. 1 and 2, the automatic feeding device 10 comprises an uncoiler 11 and a feeding trolley 12, wherein the uncoiler 11 is used for conveying materials to the welding mechanism, and the feeding trolley 12 is used for conveying the coiled materials to the uncoiler 11. The coil stock is placed on the feeding trolley 12, the feeding trolley 12 moves in the horizontal direction and the vertical direction, and the distance from the coil stock to the uncoiler 11 is adjusted so that the coil stock is sleeved on the uncoiler 11 to be uncoiled. The feeding trolley 12 is matched with the uncoiler 11 to realize automatic coil feeding, and preferably, the feeding trolley 12 can feed at least 4 coils of coil materials at a time.
In the embodiment shown in fig. 1 and 2, the welding and taping device 30 includes a welding machine 31, a welding operation table (not numbered) disposed in the middle of the welding machine 31 and dividing the welding machine 31 into a feeding area and a receiving area, a movable welding mechanism 32 disposed above the welding operation table, and a shearing mechanism 33, wherein the shearing mechanism 33 is used for cutting the tail of the front material and the head of the rear material, and the welding and taping device 30 is used for welding the cut front material and the rear material into a whole. Under the condition, the front material and the back material are welded into a whole, the front material drives the back material to enter the rolling sizing device 40 for rolling forming, the angle of the back material entering the rolling sizing device is prevented from being adjusted by manual operation, the angle of the back material entering the rolling sizing device is ensured to meet production requirements, the production efficiency is improved, the rejection rate is reduced, the production cost is reduced, the problems that manual adjustment of the feeding angle is long in time consumption, the production period is prolonged, the success rate is low, the rejection rate is increased, the production cost is high, workers adjust the angle of a steel belt along with the safety hazard are solved, comprehensive automatic production is realized, operators are not required to participate in the production process, repeated heavy work is avoided occupying human resources, and the potential safety hazard of the operation process is avoided to cause personal injury of the operators.
In the embodiment shown in fig. 1 and 2, the roll sizing device 40 includes a table 41, a roll forming machine disposed on the table 41 for rolling the material from the welding and belt bonding device 30 and delivering the material to the sizing and cutting machine 43 disposed on the table 41, and the sizing and cutting machine 43 for cutting the roll-formed material to obtain the finished product according to the dimension parameters set by the control module. The table 41 of the roll sizing device 40 is flush with the height of the welding machine 31 of the welding tape splicing device 30. The roll forming machine is provided with N roll pressing mechanisms 45, the roll pressing mechanisms 45 are respectively connected with the control module, and roll pressing pressure of the roll pressing mechanisms 45 is adjusted according to control signals of the control module, wherein N is an integer larger than 2. Preferably, N is an integer greater than 10, under which condition, more finished products are produced at a time, the production period is shortened, and the production time is saved, for example, in the actual operation process, N may be selected to be 10, 12, 15, 18, 20 or 25.
Preferably, the control module is a control panel, and the control panel is used for inputting control parameters and controlling the running state of the production line according to the control parameters. The control parameters input by the control module at least comprise a distance A for stopping moving of the feeding trolley 12 in the horizontal direction, a distance H for stopping moving of the feeding trolley 12 in the vertical direction, a shearing length of a rear material head, a shearing length of a front material tail and welding time. Under this condition, the automatic feeding device 10, the welding tape splicing device 30 and the roll sizing device 40 operate according to the parameters inputted by the control module. Preferably, the control module further comprises a memory unit to store the parameters input by the control panel each time in the memory unit, under which condition, the input of the parameters once can be realized, and the call can be performed for a plurality of times.
In the embodiment shown in fig. 1 and 2, the welding belt splicing device 30 is further provided with a material tail detection switch 35 for detecting the material tail of the front material and a material head detection switch 37 for detecting the material head of the rear material. And when the material tail detection switch 35 detects the front material tail, the rolling sizing device stops running, and the shearing mechanism 33 cuts the front material tail. The stub bar detection switch 37 detects the rear stub bar from the uncoiler 11, the uncoiler 11 stops uncoiling, and the shearing mechanism 33 cuts the rear stub bar
In the embodiment shown in fig. 1 and 2, the shearing mechanism 33 includes a first shearing mechanism for cutting the cut log and a second shearing mechanism for cutting the log. Under the condition, the first shearing mechanism and the second shearing mechanism can simultaneously carry out shearing action, so that the cutting of the rear material and the front material is completed, and the production period is further shortened. Preferably, the first shearing mechanism comprises a first upper shearing blade and a first lower shearing blade, and the second shearing mechanism comprises a second upper shearing blade and a second lower shearing blade, under the condition, the shearing time is further shortened. Preferably, the first and second shearing mechanisms are hydraulic shearing mechanisms.
Preferably, the shape of the cut surface formed by the cutting mechanism 33 cutting the pre-cut material and the cut surface formed by the cutting the post-cut material are complementary. Preferably, the cutting surface of the front material is a plane perpendicular to two sides of the front material, the cutting surface of the rear material is a plane perpendicular to two sides of the rear material, under the condition, the length of a splicing seam formed by splicing the front material and the rear material is shortest, the welding time is shortest, a welding seam area is waste material, and under the condition, the waste material generated in coil production is the least.
Preferably, the material guiding mechanism 30 is provided with at least two material supporting rollers 21, and the material supporting rollers 21 are used for preventing the material from deviating in the conveying process. Preferably, the at least two material supporting rollers 21 are respectively arranged on two sides of the material, under the condition, the distance between the at least two material supporting rollers 21 can be adjusted according to different widths of the material, and under the condition, the contact area between the material supporting rollers 21 and the material is the smallest, so that the friction between the material supporting rollers 21 and the material in the material conveying process is avoided, and the surface of the material is prevented from being damaged. For example, in the actual operation process, 2 material supporting rollers 21, 4 material supporting rollers 21 or 6 material supporting rollers 21 can be arranged on the material guiding mechanism.
Preferably, the guiding mechanism 20 is a retractable guiding mechanism, and in this condition, the guiding mechanism can be automatically stretched or shortened according to different materials to adjust the distance from the uncoiler 11 of the automatic feeding device 10 to the welding and splicing device 30.
Preferably, the full-automatic feeding and belt receiving production line system stops running from the rolling sizing device and the uncoiler 11, the front material and the rear material are welded into a whole by the movable welding mechanism 32, and the time period for restarting running of the rolling sizing device and the uncoiler 11 is 20-30 seconds. Preferably, the time period is 20 to 25 seconds.
Preferably, the fully automatic feeding and splicing production line system further comprises a dispenser (not shown) for transporting and dispensing the finished product obtained by the roll sizing device 40.
It is to be noted that, in this document, the terms "comprises", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion, so that an article or apparatus including a series of elements includes not only those elements but also other elements not explicitly listed or inherent to such article or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of additional like elements in the article or device comprising the element.
The above embodiments are merely to illustrate the technical solutions of the present invention and not to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments. It will be understood by those skilled in the art that various modifications and equivalent arrangements may be made without departing from the spirit and scope of the present invention and it should be understood that the present invention is to be covered by the appended claims.
Claims (10)
1. The utility model provides a full-automatic material loading meets takes production line system which characterized in that includes: the automatic welding and sizing device comprises an automatic feeding device (10), a welding and sizing device (30) connected with the automatic feeding device (10) through a material guiding mechanism (20), a rolling and sizing device (40) connected with the welding and sizing device (30), and a control module in control connection with the automatic feeding device (10), the welding and sizing device (30) and the rolling and sizing device (40) respectively;
the automatic feeding device (10) comprises an uncoiler (11) and a feeding trolley (12), wherein the uncoiler (11) is used for conveying materials to the welding and belt splicing device (30), and the feeding trolley (12) is used for conveying coiled materials to the uncoiler (11);
the welding and belt connecting device (30) comprises a welding machine tool (31), a welding operation table arranged in the middle of the welding machine tool (31) and used for dividing the welding machine tool (31) into a feeding area and a material receiving area, a movable welding mechanism (32) arranged above the welding operation table and a shearing mechanism (33), wherein the shearing mechanism (33) is used for cutting the tail of a front material and the head of a rear material, and the welding and belt connecting device (30) is used for welding the cut front material and the rear material into a whole;
the rolling sizing device (40) comprises a workbench (41), a rolling forming machine arranged on the workbench (41) and a sizing cutting machine (43) arranged on the workbench (41), wherein the rolling forming machine is used for rolling materials from the welding and belt jointing device (30) and conveying the materials to the sizing cutting machine (43), and the sizing cutting machine (43) is used for cutting the rolled and formed materials according to the size parameters set by the control module to obtain finished products;
the control module is a control panel, and the control panel is used for inputting control parameters and controlling the running state of the production line according to the control parameters.
2. The full-automatic feeding and splicing production line system according to claim 1, wherein a coil is placed on the feeding trolley (12), the feeding trolley (12) moves horizontally and vertically, and the distance from the coil to the uncoiler (11) is adjusted to place the coil on the uncoiler (11) for uncoiling.
3. The full-automatic feeding and splicing production line system of claim 2, wherein the welding and splicing device (30) is further provided with a tail detection switch (35) for detecting the tail of the front material and a stub bar detection switch (37) for detecting the stub bar of the rear material,
when the material tail detection switch (35) detects a front material tail, the rolling sizing device (40) stops running, and the shearing mechanism (33) cuts the front material tail;
the stub bar detection switch (37) detects a rear stub bar coming from the uncoiler (11) afterwards, the uncoiler (11) stops uncoiling, and the shearing mechanism (33) cuts the rear stub bar.
4. The system of claim 3, wherein the cutting surfaces formed by the cutting mechanism (33) cutting the pre-cut material and the cutting surfaces formed by the cutting mechanism cutting the post-cut material are complementary in shape.
5. The system of claim 4, wherein the control parameters inputted by the control module at least comprise a stopping distance A of the feeding trolley (12) in the horizontal direction, a stopping distance H of the feeding trolley (12) in the vertical direction, a shearing length of the rear material head, a shearing length of the front material tail and a welding time.
6. The full-automatic feeding and splicing production line system according to any one of claims 1 to 5, wherein the time period from the stop of the rolling sizing device (40) and the uncoiler (11) to the stop of the movable welding mechanism (32) to the welding of the front material and the rear material is 20 to 30 seconds.
7. The full-automatic feeding and splicing production line system of claim 1, wherein N rolling mechanisms (45) are arranged on the rolling forming machine, N rolling mechanisms (45) are respectively connected with a control module, and each rolling mechanism (45) adjusts the rolling pressure according to a control signal of the control module, wherein N is an integer greater than 2.
8. The fully automatic feeding and splicing production line system according to claim 7, wherein said work table (41) of said rolling sizing device (40) is flush with the height of said welding machine (31) of said welding and splicing device (30).
9. The full-automatic feeding and splicing production line system of claim 8, wherein the material guiding mechanism (20) is provided with at least two material supporting rollers (21) for preventing the material from deviating in the conveying process.
10. A system according to claim 9, further comprising a dispensing device for transporting and dispensing the finished product obtained by said roll sizing device (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811243449.5A CN111085869A (en) | 2018-10-24 | 2018-10-24 | Full-automatic feeding and belt connecting production line system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811243449.5A CN111085869A (en) | 2018-10-24 | 2018-10-24 | Full-automatic feeding and belt connecting production line system |
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| CN111085869A true CN111085869A (en) | 2020-05-01 |
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| CN201811243449.5A Pending CN111085869A (en) | 2018-10-24 | 2018-10-24 | Full-automatic feeding and belt connecting production line system |
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Application publication date: 20200501 |