CN108121318A - The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand - Google Patents
The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand Download PDFInfo
- Publication number
- CN108121318A CN108121318A CN201810152519.XA CN201810152519A CN108121318A CN 108121318 A CN108121318 A CN 108121318A CN 201810152519 A CN201810152519 A CN 201810152519A CN 108121318 A CN108121318 A CN 108121318A
- Authority
- CN
- China
- Prior art keywords
- newly
- control
- plc control
- steel bar
- reinforcing steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/41855—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication by local area network [LAN], network structure
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention discloses intelligent reinforcing steel bar hoop bending machine human hand from integral remote control apparatus, it is connected on including hardware console, original machine PLC control panels, newly-increased PLC control panels, Modbus gateways, master control service system, network interface, RS485 ports and local/remote button, newly-increased PLC control panels between hardware console and former machine PLC control panels；Modbus gateways are electrically connected with by RS485 ports on newly-increased PLC control panels, Modbus gateways are electrically connected by network interface and master control service system；Local/remote button is arranged on hardware console and is electrical connected with newly-increased PLC control panels；Newly-increased PLC control panels are provided with local control model and distance control mode.The advantage of the invention is that existing reinforcing steel bar hoop bending machine people can simply be transformed, transformation at low cost is convenient, realizes local control model and distance control mode, reduces and manually monitors operation in real time by machine, remote automation operation is also achieved, reduces artificial output.
Description
Technical field
The invention belongs to reinforcing steel bar hoop bending machine people technical field more particularly to intelligent reinforcing steel bar hoop bending machine human hand are remote from one
Process control device.
Background technology
Traditional reinforcing steel bar hoop bending machine people has been realized in automation function, improves production efficiency, promotes the hair of industry
Exhibition.But reinforcing steel bar hoop bending machine people currently on the market can only carry out local operation, can not realize remote operation.For reinforcing bar
The remote-operated modification scheme of bending hoop robot has very much, and optimal is exactly to change console and PLC codes reality in genuine man
Existing remote automatic control function, but this modification scheme is bigger to the change of former machine, it is more to take, transformation trouble.Institute
Be badly in need of it is a kind of reinforcing steel bar hoop bending machine people can be improved after can realize the device of remote control, realize former machine is changed it is small,
Transformation is simple.
The content of the invention
The present invention provides the devices that can realize remote control reinforcing steel bar hoop bending machine people.
To achieve these goals, the present invention adopts the following technical scheme that：
Intelligent reinforcing steel bar hoop bending machine human hand is from integral remote control apparatus, including hardware console and former machine PLC controls
Plate further includes newly-increased PLC control panels, Modbus gateways, master control service system, network interface, RS485 ports and local/remote
Journey button, the newly-increased PLC control panels are connected between hardware console and former machine PLC control panels；The newly-increased PLC
Modbus gateways are electrically connected with by RS485 ports on control panel, the Modbus gateways are by network interface and always
Control service system wireless connection；The local/remote button is arranged on hardware console and electrical with newly-increased PLC control panels
It is connected；The newly-increased PLC control panels are provided with local control model and distance control mode.
The present invention is transformed into automation remote control, main transformation on the basis of original reinforcing steel bar hoop bending machine people
Point is to add the master control service system for remotely issuing instruction, for the Modbus gateways that signal transfers, for machine
The newly-increased PLC control panels of remote control and the local/remote button for local/remote switching, by increasing these parts
Realize the function of reinforcing steel bar hoop bending machine people's remote control.
Further, the local control model and distance control mode mutual exclusion cause confusion when avoiding more people's operations.
Further, when newly-increased PLC control panels are under local control model, hardware console push-botton operation logic is constant,
Former push button function is constant；When being switched to distance control mode, then local control model failure, it is long-range to receive master control service system
Control instruction controls, and the remote control commands have manual control instruction, return ginseng control instruction, automatically control instruction, single step
Control instruction, continuous control instruction start control instruction.
Further, simulation former push-botton operation logic when the newly-increased PLC control panels are under local control model.
Further, the line of the button of the input terminal and hardware console of the newly-increased PLC control panels first connects, and increases newly
The input terminal of the output terminal connection source machine PLC control panels of PLC control panels.
Further, added between the newly-increased PLC control panels and former machine PLC control panels one for gather bending
The X23 signal wires of axis signal.
Further, the newly-increased PLC control panels for gather bending axis location switch signal, production validity signal,
It gathers state of runtime machine and remote control is carried out to machine, the signal that newly-increased PLC control panels collect can pass through Modbus
Gateway passes give master control service system.
Further, the button wiring on the hardware console reconnects.
Further, the master control service system simultaneously can be with Remote configuration by Ethernet and Modbus gateway communications
Modbus gateway IP parameters can set different parameters according to different reinforcing steel bar hoop bending machine people.
Further, the Modbus gateways mutually turn with Modbus RTU/ASCII agreements, realize the connection of Multi net voting signal
Transmission.
The advantage of the invention is that：
1. can simply be transformed existing reinforcing steel bar hoop bending machine people, transformation at low cost is convenient, realizes local control
Pattern and distance control mode reduce and manually monitor operation in real time by machine, also achieve remote automation operation, reduce
Artificial output；
2. added between former machine PLC control panels and newly-increased PLC control panels one for gather bending axis signal X23 believe
Number line, can more quickly and accurately collect working condition of the bending axis within each period；
3. realizing stable signal transmission by Modbus gateways, remotely Modbus gateway IP parameters can also be set
It puts.
Description of the drawings
Fig. 1 is the control principle drawing of the master control service system of the present invention；
Fig. 2 is the wiring diagram of hardware console button connects line connection modification in the present invention；
Fig. 3 is the work flow diagram of the present invention.
Specific embodiment
Below in conjunction with attached drawing, the present invention is described in detail：
As shown in Figure 1, in order to realize the remote control function of reinforcing steel bar hoop bending machine people, the present invention is curved to original reinforcing bar
Hoop robot is transformed, and the position of transformation is mainly in hardware console and former machine PLC control panels；The content of transformation is
Automatic remote control device is with the addition of, the automatic remote control device includes newly-increased PLC control panels, Modbus nets
Pass, master control service system, network interface, RS485 ports and local/remote button, the newly-increased PLC control panels are connected on
Between hardware console and former machine PLC control panels, the line of the input terminal of PLC control panels and the button of hardware console is increased newly
It first connects, increases the input terminal of the output terminal connection source machine PLC control panels of PLC control panels newly, newly-increased PLC control panels are used to gather
Bending axis location switch signal, production validity signal gather state of runtime machine and carry out remote control to machine.Described
Local/remote button is arranged on hardware console and is electrical connected with newly-increased PLC control panels.In the newly-increased PLC control panels of installation
When the wiring of button on hardware console is modified and is increased between newly-increased PLC control panels and former machine PLC control panels
One for gathering the X23 signal wires of bending axis signal, X23 signal wires can individually carry out the status signal of bending axis
Acquisition and transmission, it is ensured that signal acquisition and the stability of transmission, as shown in Figure 2.Pass through on the newly-increased PLC control panels
RS485 ports are electrically connected with Modbus gateways；The maximum transmission rate of RS485 ports be 10Mbps, anti-noise jamming
Property is good, and maximum communication distance is about 1219m, meets the demand of transformation.
The Modbus gateways are based on Ethernet and are electrically connected by network interface and master control service system；Modbus nets
Wireless transmission can be carried out and can also carry out prioritised transmission by closing the signal between master control service system or control instruction；It is using
When master control service system remotely the parameter of Modbus gateways can be configured.The Modbus gateways and Modbus
RTU/ASCII agreements mutually turn.
The newly-increased PLC control panels are provided with local control model and distance control mode, when carrying out operation control
Local control model and distance control mode mutual exclusion, when so can operate or operate to avoid more people local operator with it is long-range
Operating personnel notify not in place to cause operation chaotic.When newly-increased PLC control panels are under local control model, hardware console is pressed
Button operation logic is constant, and former push button function is constant；Increasing PLC control panels when under local control model newly can be according to hardware console
Operation simulation original push-botton operation logic.When being switched to distance control mode, then local control model failure, receives master control clothes
System remote control instruction of being engaged in control, the remote control commands have manual control instruction, return ginseng control instruction, automatically control
Instruction, one-step control instruction, continuous control instruction start control instruction.
As shown in figure 3, the workflow of the present invention is：Local control model or remote control mould are first selected before use
Formula, when the local control model of selection, then distance control mode is invalid, and machine can be according to the control instruction of hardware console during operation
Operation.It is that control instruction is issued first when selecting distance control mode, issuing for instruction can come from master control service
System can be from the external system connected by the system docking interface of master control service background；Adjust down what is sent instructions
The instruction and data acquisition instructions data acquisition instructions that are back to join for first having to send after system were being produced for gathering machine
Useful signal in journey, and the progress of the signal to collecting effectively passes back to master control service system；It is to entire to return ginseng instruction
The parameter of reinforcing steel bar hoop bending machine people carries out zero and returns to original state, and returning newly-increased PLC control panels after ginseng instruction issues can simulate back
Ginseng shelves simultaneously carry out simulation startup until time ginseng is completed, and time ginseng can be completed signal after the completion of time ginseng is transferred to master control service system,
At this moment system can enter the preparation stage；It can start remote control reinforcing bar after getting out the control instruction of production procedure
Bending hoop robot carries out automated production, until production is completed；Can terminate production after the completion of production can also repeat previous step
Production procedure.
Although specific embodiments of the present invention are described in detail and are illustrated above, it should be noted that
We can make various changes and modifications the embodiment above, but these spirit without departure from the present invention and appended power
The recorded scope of profit requirement.
Claims (10)
1. intelligent reinforcing steel bar hoop bending machine human hand is from integral remote control apparatus, including hardware console and former machine PLC control panels,
It is characterized in that, further include newly-increased PLC control panels, Modbus gateways, master control service system, network interface, RS485 ports and
Local/remote button, the newly-increased PLC control panels are connected between hardware console and former machine PLC control panels；Described
Modbus gateways are electrically connected with by RS485 ports on newly-increased PLC control panels, the Modbus gateways are connect by network
Mouth and master control service system wireless connection；
The local/remote button is arranged on hardware console and is electrical connected with newly-increased PLC control panels；
The newly-increased PLC control panels are provided with local control model and distance control mode.
2. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 1, which is characterized in that institute
The local control model stated and distance control mode mutual exclusion.
3. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 2, which is characterized in that when
When newly-increased PLC control panels are under local control model, hardware console push-botton operation logic is constant, and former push button function is constant；When
When being switched to distance control mode, then local control model failure receives the control of master control service system remote control commands, described
Remote control commands have manual control instruction, return ginseng control instruction, automatically control instruction, one-step control instruction, continuous control
Instruction starts control instruction.
4. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 3, which is characterized in that institute
Former push-botton operation logic is simulated when the newly-increased PLC control panels stated are under local control model.
5. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 4, which is characterized in that institute
The line of the input terminal for the newly-increased PLC control panels stated and the button of hardware console first connects, and increases the output terminal of PLC control panels newly
Connect the input terminal of source machine PLC control panels.
It is 6. special from integral remote control apparatus according to any intelligent reinforcing steel bar hoop bending machine human hand in claim 1-5
Sign is, added between the newly-increased PLC control panels and former machine PLC control panels one for gather bend axis signal
X23 signal wires.
7. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 6, which is characterized in that institute
The newly-increased PLC control panels stated for gather bending axis location switch signal, production validity signal, acquisition state of runtime machine and
Remote control is carried out to machine.
8. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 7, which is characterized in that institute
Button wiring on the hardware console stated reconnects.
9. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 8, which is characterized in that institute
The master control service system stated simultaneously can be with Remote configuration Modbus gateway IP parameters by Ethernet and Modbus gateway communications.
10. the certainly integral remote control apparatus of intelligence reinforcing steel bar hoop bending machine human hand according to claim 8, which is characterized in that
The Modbus gateways mutually turn with Modbus RTU/ASCII agreements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810152519.XA CN108121318A (en) | 2018-02-16 | 2018-02-16 | The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810152519.XA CN108121318A (en) | 2018-02-16 | 2018-02-16 | The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108121318A true CN108121318A (en) | 2018-06-05 |
Family
ID=62234539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810152519.XA Pending CN108121318A (en) | 2018-02-16 | 2018-02-16 | The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108121318A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1785097A (en) * | 1996-04-16 | 1997-10-23 | Natsteel Holdings Pte Ltd | Apparatus for bending bar efficiently |
| CN201497900U (en) * | 2009-08-26 | 2010-06-02 | 天津市建科机械制造有限公司 | Remote electrical apparatus controlling device of NC bar reinforcement bent hoop-driving machine |
| CN101776905A (en) * | 2009-12-31 | 2010-07-14 | 山东省科学院海洋仪器仪表研究所 | Field apparatus remote debugging system and debugging method thereof |
| CN201673180U (en) * | 2010-04-28 | 2010-12-15 | 深圳市先行电气技术有限公司 | External expansion controller of electric energy meter |
| CN102538079A (en) * | 2012-03-05 | 2012-07-04 | 广东志高空调有限公司 | Remote controllable indoor unit of wall-mounted air-conditioner |
| CN203720590U (en) * | 2014-02-10 | 2014-07-16 | 宁波海韦斯智能技术有限公司 | Mechanical switch transformation device |
| CN104407571A (en) * | 2014-11-19 | 2015-03-11 | 西安近代化学研究所 | Transformation method for explosive machining using numerical control machine tool |
| CN204657346U (en) * | 2015-05-20 | 2015-09-23 | 黑龙江省龙建路桥第三工程有限公司 | Automatic hydraulic motor steel-bar hoop bender |
| CN105499852A (en) * | 2016-01-04 | 2016-04-20 | 江苏科技大学 | Irregular pipe reinforcement frame seam welder control system |
| CN205176577U (en) * | 2015-08-21 | 2016-04-20 | 泰华宏业（天津）机器人技术研究院有限责任公司 | Towards processing equipment of reinforcing steel's remote monitoring with maintain device |
| CN107040531A (en) * | 2017-04-01 | 2017-08-11 | 广州极迅客信息科技有限公司 | A kind of communication component |
| CN207571571U (en) * | 2018-02-16 | 2018-07-03 | 广西建工集团智慧制造有限公司 | The certainly integrated remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
-
2018
- 2018-02-16 CN CN201810152519.XA patent/CN108121318A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1785097A (en) * | 1996-04-16 | 1997-10-23 | Natsteel Holdings Pte Ltd | Apparatus for bending bar efficiently |
| CN201497900U (en) * | 2009-08-26 | 2010-06-02 | 天津市建科机械制造有限公司 | Remote electrical apparatus controlling device of NC bar reinforcement bent hoop-driving machine |
| CN101776905A (en) * | 2009-12-31 | 2010-07-14 | 山东省科学院海洋仪器仪表研究所 | Field apparatus remote debugging system and debugging method thereof |
| CN201673180U (en) * | 2010-04-28 | 2010-12-15 | 深圳市先行电气技术有限公司 | External expansion controller of electric energy meter |
| CN102538079A (en) * | 2012-03-05 | 2012-07-04 | 广东志高空调有限公司 | Remote controllable indoor unit of wall-mounted air-conditioner |
| CN203720590U (en) * | 2014-02-10 | 2014-07-16 | 宁波海韦斯智能技术有限公司 | Mechanical switch transformation device |
| CN104407571A (en) * | 2014-11-19 | 2015-03-11 | 西安近代化学研究所 | Transformation method for explosive machining using numerical control machine tool |
| CN204657346U (en) * | 2015-05-20 | 2015-09-23 | 黑龙江省龙建路桥第三工程有限公司 | Automatic hydraulic motor steel-bar hoop bender |
| CN205176577U (en) * | 2015-08-21 | 2016-04-20 | 泰华宏业（天津）机器人技术研究院有限责任公司 | Towards processing equipment of reinforcing steel's remote monitoring with maintain device |
| CN105499852A (en) * | 2016-01-04 | 2016-04-20 | 江苏科技大学 | Irregular pipe reinforcement frame seam welder control system |
| CN107040531A (en) * | 2017-04-01 | 2017-08-11 | 广州极迅客信息科技有限公司 | A kind of communication component |
| CN207571571U (en) * | 2018-02-16 | 2018-07-03 | 广西建工集团智慧制造有限公司 | The certainly integrated remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
Non-Patent Citations (2)
| Title |
|---|
| 侯爱山: "国内数控弯箍机控制系统现状及发展趋势", 建筑机械化, pages 19 - 21 * |
| 耿雷: "全自动弯箍机的油路设计", 机床与液压, pages 99 - 101 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205721201U (en) | Fail safe system for transformer substation | |
| CN104865834A (en) | Intelligent household Internet of things control system and method | |
| CN109920237A (en) | A kind of linear-elsatic buckling and switch state monitoring device and method based on bandwidth carrier | |
| CN104888324A (en) | Hospital central oxygen supply centralized monitoring system | |
| CN108229833A (en) | A kind of food medicine batch production method and software systems based on SCADA | |
| CN207571571U (en) | The certainly integrated remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand | |
| CN109243239A (en) | Track traffic electric power monitoring system simulation and training platform | |
| CN104363214A (en) | Configurable conversion method for IEC61850 protocol and TCPModbus protocol | |
| CN109507895A (en) | Based on interactive control equipment and interaction control method | |
| CN108121318A (en) | The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand | |
| CN206023964U (en) | A kind of wireless laser projects control system | |
| CN108363352A (en) | Intelligent reinforcing steel bar hoop bending machine people's tele-control system | |
| CN106209965A (en) | A kind of equipment connection machine management system | |
| CN204791143U (en) | Pipeline data sharing system | |
| CN107229260A (en) | A kind of intelligent home furnishing control method and device | |
| CN104578387A (en) | Programmable automatic transfer controller and control method for two-way power supply | |
| CN107222344A (en) | Can with the device data for gathering different baud rates and agreement on 485 all the way system | |
| CN206894357U (en) | A kind of distributed power source supervisory systems based on LoRa technologies | |
| CN205336303U (en) | Network central control system | |
| CN106056301A (en) | Real-time cost control working method based on GPRS remote communication | |
| CN103569869A (en) | GPRS wireless communication network-based hoisting equipment remote electrical control module | |
| CN209990657U (en) | Novel one drags two water pump control system | |
| CN209707951U (en) | The control system of intelligent automatic thread trimmer | |
| CN106850806A (en) | The method for interchanging data and device of intelligent building and energy efficiency monitoring system based on Internet of Things | |
| CN206251132U (en) | Intelligent low power consuming devices control device and Control management system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |