CN116360447A - Inspection robot system and control method thereof - Google Patents
Inspection robot system and control method thereof Download PDFInfo
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- CN116360447A CN116360447A CN202310349575.3A CN202310349575A CN116360447A CN 116360447 A CN116360447 A CN 116360447A CN 202310349575 A CN202310349575 A CN 202310349575A CN 116360447 A CN116360447 A CN 116360447A
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- 238000007689 inspection Methods 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004891 communication Methods 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course or altitude of land, water, air, or space vehicles, e.g. automatic pilot
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0231—Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means
- G05D1/0246—Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means using a video camera in combination with image processing means
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course or altitude of land, water, air, or space vehicles, e.g. automatic pilot
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0259—Control of position or course in two dimensions specially adapted to land vehicles using magnetic or electromagnetic means
- G05D1/0263—Control of position or course in two dimensions specially adapted to land vehicles using magnetic or electromagnetic means using magnetic strips
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a patrol robot system and a control method thereof. According to the inspection robot system and the control method thereof, the industrial personal computer sends the instruction to the motor driving module, the image acquisition module and the first sensor acquire the image information, the temperature information and the humidity information in real time in the inspection process of the inspection robot, the robot control system transmits the image information, the temperature information and the humidity information to the control center control system through the video image transmitting unit, the data processing and identifying module receives the pictures or the files, carries out identification processing on the pictures or the files, generates an inspection structure of an inspection result and carries out information interaction with the control center, and the inspection robot system disclosed by the invention automatically inspects and automatically positions the images and improves the inspection efficiency.
Description
Technical Field
The invention relates to the technical field of inspection robots, in particular to an inspection robot system and a control method thereof.
Background
The inspection robot is a machine device that automatically performs work. It can accept human command, run pre-programmed program and act according to the principle set by artificial intelligence technology. Its task is to assist or replace the work of human work.
At present, in some production plants, equipment in the plants needs to be inspected for ensuring safe production, however, the existing inspection mode still takes manual inspection as a main mode, inspection lines are long, inspection work efficiency is low, inspection personnel work load is large, frequent round-trip inspection cannot be performed, and the condition of missing inspection exists. Therefore, the mobile robot is adopted to replace manual inspection at present, but when the existing mobile robot is used for inspection, autonomous positioning cannot be performed, positioning is performed by means of the modes of laying magnetic stripes, color strips, two-dimensional code recognition and the like on the inspection ground, and the efficiency is low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a patrol robot system and a control method thereof, and aims to solve the problems that the existing mobile robot cannot perform autonomous positioning during patrol, and the positioning is performed by paving magnetic stripes, color ribbons, two-dimensional code recognition and the like on the patrol ground, so that the efficiency is low.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
the inspection robot system comprises an inspection robot, a control center, a control system and a wireless communication system, wherein the communication module is respectively and interactively connected with the control center and the inspection robot;
the inspection robot comprises a positioning module, a motion module, an image acquisition module, a first sensor, a second sensor, a first control chip and a second control chip, wherein the first control chip is electrically connected with the first sensor, the image acquisition module and the motion mechanism;
the control center comprises a station control module, a task scheduling module and a data processing and identifying module;
the control system comprises a robot control system, a control center control system, an industrial personal computer, a motor driving module, a data acquisition module and a power supply, wherein the motor driving module, the data acquisition module and the power supply are respectively connected with the industrial personal computer;
the wireless communication module comprises a robot communication module and a control center communication module.
Further, the robot communication module and the control center communication module are used for communication between the robot control system and the control center control system.
Further, the station control module is used for controlling the robot inspection task and displaying the inspection result; the task scheduling module is used for scheduling and issuing the patrol tasks; the data processing and identifying module is used for receiving the returned picture or file, identifying the picture or file and generating a patrol result.
Further, the first sensor is used for acquiring temperature and humidity signals; the second sensor is used for acquiring gesture information of the motion mechanism; the positioning device adopts a visual positioning system.
Further, the industrial personal computer is used for receiving data uploaded by other modules and sending out an execution command; the motor driving module is used for driving a motor; the data acquisition module is used for acquiring detection data for the industrial personal computer.
Further, the robot communication module comprises a wireless data transmission unit and a video image transmitting unit; the control center communication module comprises a wireless data transmission unit and a video image receiving unit.
Further, the wireless data transmission unit is used for performing control communication.
Further, the video image transmitting unit and the video image receiving unit transmit and receive video image data, respectively.
A control method of a patrol robot system comprises the following steps:
step one: when the inspection robot receives an inspection starting instruction, the inspection robot finds a target inspection position through a positioning device, reaches the target inspection position, and adjusts the posture of the inspection robot through the posture information of the inspection robot acquired by the second sensor;
step two: starting the inspection robot, driving the travelling wheels, and controlling the inspection robot to inspect at the inspection position by the industrial personal computer;
step three: in the inspection process of the inspection robot, the image acquisition module and the first sensor acquire image information, temperature information and humidity information in real time, the robot control system transmits the image information, the temperature information and the humidity information to the control center control system through the video image transmitting unit, and the control center control system receives the image information, the temperature information and the humidity information through the video image receiving unit;
step four: after the inspection is finished, the industrial personal computer sends an instruction to the motor driving module, and the inspection robot returns to the initial position.
The beneficial effects of the invention are as follows:
according to the inspection robot system and the control method thereof, the industrial personal computer sends the instruction to the motor driving module, the image acquisition module and the first sensor acquire the image information, the temperature information and the humidity information in real time in the inspection process of the inspection robot, the robot control system transmits the image information, the temperature information and the humidity information to the control center control system through the video image transmitting unit, the data processing and identifying module receives the pictures or the files, carries out identification processing on the pictures or the files, generates an inspection structure of an inspection result and carries out information interaction with the control center, and the inspection robot system disclosed by the invention automatically inspects and automatically positions the images and improves the inspection efficiency.
Drawings
FIG. 1 is a schematic diagram of a system architecture of a inspection robot in accordance with the present invention;
FIG. 2 is a schematic view of the inspection robot according to the present invention;
FIG. 3 is a schematic diagram of a control center structure according to the present invention;
FIG. 4 is a schematic diagram of a control system according to the present invention;
fig. 5 is a schematic diagram of a wireless communication system according to the present invention.
Detailed Description
Specific embodiments of the present invention will be further described below with reference to the accompanying drawings. Wherein like parts are designated by like reference numerals.
It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1, the inspection robot system comprises an inspection robot, a control center, a control system and a wireless communication system, wherein the communication module is respectively and interactively connected with the control center and the inspection robot.
As shown in fig. 2, the inspection robot includes a positioning module, a motion module, an image acquisition module, a first sensor, a second sensor, a first control chip and a second control chip, where the first control chip is electrically connected with the first sensor, the image acquisition module and the motion mechanism.
The first sensor is used for acquiring temperature and humidity signals.
The second sensor is used for acquiring gesture information of the motion mechanism; the positioning device adopts a visual positioning system.
As shown in fig. 3, the control center includes a station control module, a task scheduling module, and a data processing identification module.
The station control module is used for controlling the robot inspection task and displaying the inspection result.
The task scheduling module is used for scheduling and issuing the patrol tasks.
The data processing and identifying module is used for receiving the returned picture or file, identifying the picture or file and generating a patrol result.
As shown in fig. 4, the control system comprises a robot control system, a control center control system, an industrial personal computer, and a motor driving module, a data acquisition module and a power supply which are respectively connected with the industrial personal computer;
the industrial personal computer is used for receiving the data uploaded by other modules and sending out an execution command;
the motor driving module is used for driving a motor;
the data acquisition module is used for acquiring detection data for the industrial personal computer.
As shown in fig. 5, the wireless communication module includes a robot communication module and a control center communication module.
The robot communication module and the control center communication module are used for communication between the robot control system and the control center control system.
The robot communication module comprises a wireless data transmission unit and a video image transmitting unit; the control center communication module comprises a wireless data transmission unit and a video image receiving unit.
The wireless data transmission unit is used for performing control communication.
The video image transmitting unit and the video image receiving unit respectively transmit and receive video image data.
When the inspection robot receives an inspection starting instruction, the inspection robot finds a target inspection position through a positioning device, reaches the target inspection position, and adjusts the posture of the inspection robot through the posture information of the inspection robot acquired by the second sensor;
starting the inspection robot, driving the travelling wheels, and controlling the inspection robot to inspect at the inspection position by the industrial personal computer;
in the inspection process of the inspection robot, the image acquisition module and the first sensor acquire image information, temperature information and humidity information in real time, the robot control system transmits the image information, the temperature information and the humidity information to the control center control system through the video image transmitting unit, and the control center control system receives the image information, the temperature information and the humidity information through the video image receiving unit;
after the inspection is finished, the industrial personal computer sends an instruction to the motor driving module, and the inspection robot returns to the initial position.
According to the inspection robot system and the control method thereof, the industrial personal computer sends the instruction to the motor driving module, the image acquisition module and the first sensor acquire the image information, the temperature information and the humidity information in real time in the inspection process of the inspection robot, the robot control system transmits the image information, the temperature information and the humidity information to the control center control system through the video image transmitting unit, the data processing and identifying module receives the pictures or the files, carries out identification processing on the pictures or the files, generates an inspection structure of an inspection result and carries out information interaction with the control center, and the inspection robot system disclosed by the invention automatically inspects and automatically positions the images and improves the inspection efficiency.
The above description is illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, but is to be accorded the full scope of the claims.
Claims (9)
1. The inspection robot system is characterized by comprising an inspection robot, a control center, a control system and a wireless communication system, wherein the communication module is respectively and interactively connected with the control center and the inspection robot;
the inspection robot comprises a positioning module, a motion module, an image acquisition module, a first sensor, a second sensor, a first control chip and a second control chip, wherein the first control chip is electrically connected with the first sensor, the image acquisition module and the motion mechanism;
the control center comprises a station control module, a task scheduling module and a data processing and identifying module;
the control system comprises a robot control system, a control center control system, an industrial personal computer, a motor driving module, a data acquisition module and a power supply, wherein the motor driving module, the data acquisition module and the power supply are respectively connected with the industrial personal computer;
the wireless communication module comprises a robot communication module and a control center communication module.
2. The inspection robot system of claim 1, wherein: the robot communication module and the control center communication module are used for communication between the robot control system and the control center control system.
3. The inspection robot system of claim 1, wherein: the station control module is used for controlling the robot inspection task and displaying the inspection result; the task scheduling module is used for scheduling and issuing the patrol tasks; the data processing and identifying module is used for receiving the returned picture or file, identifying the picture or file and generating a patrol result.
4. The inspection robot system of claim 1, wherein: the first sensor is used for acquiring a temperature signal and a humidity signal; the second sensor is used for acquiring gesture information of the motion mechanism; the positioning device adopts a visual positioning system.
5. The inspection robot system of claim 1, wherein: the industrial personal computer is used for receiving the data uploaded by other modules and sending out an execution command; the motor driving module is used for driving a motor; the data acquisition module is used for acquiring detection data for the industrial personal computer.
6. The inspection robot system of claim 1, wherein: the robot communication module comprises a wireless data transmission unit and a video image transmitting unit; the control center communication module comprises a wireless data transmission unit and a video image receiving unit.
7. The inspection robot system of claim 6, wherein: the wireless data transmission unit is used for performing control communication.
8. The inspection robot system of claim 6, wherein: the video image transmitting unit and the video image receiving unit respectively transmit and receive video image data.
9. A patrol robot system control method comprising a patrol robot system as recited in any one of claims 1 to 7, characterized in that: the method comprises the following steps:
step one: when the inspection robot receives an inspection starting instruction, the inspection robot finds a target inspection position through a positioning device, reaches the target inspection position, and adjusts the posture of the inspection robot through the posture information of the inspection robot acquired by the second sensor;
step two: starting the inspection robot, driving the travelling wheels, and controlling the inspection robot to inspect at the inspection position by the industrial personal computer;
step three: in the inspection process of the inspection robot, the image acquisition module and the first sensor acquire image information, temperature information and humidity information in real time, the robot control system transmits the image information, the temperature information and the humidity information to the control center control system through the video image transmitting unit, and the control center control system receives the image information, the temperature information and the humidity information through the video image receiving unit;
step four: after the inspection is finished, the industrial personal computer sends an instruction to the motor driving module, and the inspection robot returns to the initial position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202310349575.3A CN116360447A (en) | 2023-04-04 | 2023-04-04 | Inspection robot system and control method thereof |
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| CN202310349575.3A CN116360447A (en) | 2023-04-04 | 2023-04-04 | Inspection robot system and control method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117246174A (en) * | 2023-11-08 | 2023-12-19 | 南通国轩新能源科技有限公司 | Intelligent charging robot system and automatic cruise control method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117246174A (en) * | 2023-11-08 | 2023-12-19 | 南通国轩新能源科技有限公司 | Intelligent charging robot system and automatic cruise control method |
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