CN204566417U - Novel numerical control diamond wire sapphire slices machine - Google Patents
Novel numerical control diamond wire sapphire slices machine Download PDFInfo
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- CN204566417U CN204566417U CN201420816932.9U CN201420816932U CN204566417U CN 204566417 U CN204566417 U CN 204566417U CN 201420816932 U CN201420816932 U CN 201420816932U CN 204566417 U CN204566417 U CN 204566417U
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Abstract
The utility model provides a kind of novel numerical control diamond wire sapphire slices machine, which simplify sawing technique, improve the working (machining) efficiency of slicer, end product quality is high, thus achieve reduction production cost, increase the object of economic benefit, it comprises frame, frame is provided with feed mechanism, described feed mechanism is provided with clamping device, it is characterized in that: described frame is provided with wabbler mechanism, the corresponding described feed mechanism in described wabbler mechanism position, described wabbler mechanism is provided with two lead-in wire Guiding wheel structures, diamond wire keeps spacing ground to be repeatedly wound on successively on two described lead-in wire Guiding wheel structures.
Description
Technical field
The utility model relates to Digit Control Machine Tool technical field of automation, is specially a kind of novel numerical control diamond wire sapphire slices machine.
Background technology
In the manufacturing field of LED, commercial substrate can be used at present and only have two kinds, be i.e. sapphire and silicon carbide substrates, but silicon carbide substrates is expensive.So global 80%LED enterprise adopts sapphire as the primary raw material manufacturing LED product.Because sapphire hardness is quite high so processing difficulties; Especially slicing process is more difficult.Normal blue jewel slicer can produce a lot of problem in the course of the work, causes product quality to decline and even scraps.
Summary of the invention
For the problems referred to above, the utility model provides a kind of novel numerical control diamond wire sapphire slices machine, and which simplify sawing technique, improve the working (machining) efficiency of slicer, end product quality is high, thus achieves reduction production cost, increases the object of economic benefit.
Its technical scheme is such: a kind of novel numerical control diamond wire sapphire slices machine, it comprises frame, frame is provided with feed mechanism, described feed mechanism is provided with clamping device, it is characterized in that: described frame is provided with wabbler mechanism, the corresponding described feed mechanism in described wabbler mechanism position, described wabbler mechanism is provided with two lead-in wire Guiding wheel structures, and diamond wire keeps spacing ground to be repeatedly wound on successively on two described lead-in wire Guiding wheel structures.
It is further characterized in that: in described frame, described lead-in wire Guiding wheel structure both sides are respectively arranged with Winding device and payoff reel winding apparatus;
Described Winding device comprises take-up fixing cord wheel, take-up slide wire wheel and take up block drum, described payoff reel winding apparatus comprises unwrapping wire fixing cord wheel, unwrapping wire slide wire wheel and payoff reel drum, described diamond wire is successively by payoff reel drum, unwrapping wire slide wire is taken turns, unwrapping wire fixing cord is taken turns, lead-in wire Guiding wheel structure, and take-up fixing cord is taken turns, take-up slide wire is taken turns, and is wound on take up block drum;
Described take-up slide wire wheel and described unwrapping wire slide wire wheel are respectively by slide rail connection frame;
Described wabbler mechanism comprises rocking carrier, described rocking carrier connects the first belt pulley, described lead-in wire Guiding wheel structure is separately positioned on described rocking carrier both sides, described rocking carrier two ends are provided with bolster, described bolster connects described frame respectively, described first pulley rotation drives described rocking carrier to swing, and described first belt pulley connects the second belt pulley by belt, described second belt pulley connecting drive device;
Described lead-in wire Guiding wheel structure comprises fore bearing mechanism and rear bearing mechanism, lead-in wire guide wheel two ends are separately fixed in described fore bearing mechanism and described rear bearing mechanism, in the front axle bearing bore that described fore bearing mechanism and described rear bearing mechanism are separately fixed at described rocking carrier and rear axle bearing bore;
Described lead-in wire guide wheel two ends are separately fixed on the front rotary main shaft of described fore bearing mechanism and the rear rotary main shaft of described rear bearing mechanism, described rear rotary main shaft connecting drive device;
Described feed mechanism comprises support, described support is fixed in described frame, feeding seat connects described support by slide rail, slide block, described feeding seat connects described support by ball-screw, described ball-screw connects synchronous pulley, described support is provided with servomotor, described servomotor connection reducer, described decelerator connects belt pulley, and described belt pulley connects described synchronous pulley by Timing Belt;
On described support, corresponding described feeding seat both sides are provided with balance cylinder, and described balance cylinder connects described feeding seat.
In said structure of the present utility model, due to frame being provided with feed mechanism, feed mechanism is provided with clamping device, frame is provided with wabbler mechanism, the corresponding feed mechanism in wabbler mechanism position, , wabbler mechanism is provided with two lead-in wire Guiding wheel structures, diamond wire keeps spacing ground to be repeatedly wound on two described lead-in wire Guiding wheel structures successively, feed mechanism realizes workpiece charging, two lead-in wire Guiding wheel structures drive diamond wire to rotate, complete the section cutting of workpiece, while diamond wire carries out cutting, wabbler mechanism drives two Guiding wheel structures that go between to wave together with diamond wire, ensure that whole slicing processes is very smooth and easy, improve section operating efficiency and chipping qualities preferably, thus achieve reduction production cost, increase the object of economic benefit.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the utility model novel numerical control diamond wire sapphire slices machine;
Fig. 2 is the principle schematic of the utility model novel numerical control diamond wire sapphire slices machine;
Fig. 3 is diamond wire winding schematic diagram;
Fig. 4 is wabbler mechanism schematic perspective view;
Fig. 5 is that wabbler mechanism installs perspective view with lead-in wire Guiding wheel structure;
Fig. 6 is lead-in wire Guiding wheel structure schematic diagram;
Fig. 7 is feed mechanism structural representation;
Fig. 8 is feed mechanism structural upright schematic diagram.
Detailed description of the invention
See Fig. 1, Fig. 2, Fig. 3, a kind of novel numerical control diamond wire sapphire slices machine, it comprises frame 1, frame 1 is provided with feed mechanism 2, feed mechanism 2 is provided with clamping device 3, in frame 1, corresponding feed mechanism 2 lower end is provided with wabbler mechanism 4, wabbler mechanism 4 is provided with two lead-in wire Guiding wheel structures 5, diamond wire 6 keeps spacing ground to be repeatedly wound on two lead-in wire Guiding wheel structures 5 successively, corresponding installation cooling and lubricating nozzle 7 above lead-in wire Guiding wheel structure 5, Winding device 8 is respectively arranged with in wabbler mechanism 4 both sides, payoff reel winding apparatus 9, feed mechanism realizes workpiece charging, two lead-in wire Guiding wheel structures drive diamond wire to rotate, complete the section cutting of workpiece, while diamond wire carries out cutting, wabbler mechanism drives two Guiding wheel structures that go between to wave together with diamond wire, ensure that whole slicing processes is very smooth and easy, improve section operating efficiency and chipping qualities preferably, thus achieve reduction production cost, increase the object of economic benefit.
See Fig. 1, Fig. 2, Winding device 8 comprises take-up fixing cord wheel 10-1,10-2, take-up slide wire wheel 11 and take up block drum 12, payoff reel winding apparatus 9 comprises unwrapping wire fixing cord wheel 13-1,13-2, unwrapping wire slide wire wheel 14 and payoff reel drum 15, diamond wire 6 is successively by payoff reel drum 15, unwrapping wire slide wire wheel 14, unwrapping wire fixing cord wheel 13-1,13-2, lead-in wire Guiding wheel structure 5, take-up fixing cord wheel 10-2,10-1, take-up slide wire wheel 11, is wound on take up block drum 12; Take-up slide wire wheel 11 and unwrapping wire slide wire wheel 14 are respectively by slide rail connection frame 1, payoff reel winding apparatus and Winding device, achieve the stable of golden steel wire winding, simultaneously unwrapping wire fixing cord wheel 13-1 and unwrapping wire slide wire take turns 14 coordinate, take-up fixing cord wheel 10-1 and take-up slide wire take turns 11 coordinate, the tension force of effective adjustment diamond wire, ensure that the stable of diamond wire cutting force in cutter sweep, thus ensure that cutting efficiency and the cut quality of workpiece.
See Fig. 4, Fig. 5, wabbler mechanism 4 comprises rocking carrier 16, rocking carrier 16 connects the first belt pulley 17, lead-in wire Guiding wheel structure 5 is separately positioned on rocking carrier 16 both sides, lead-in wire Guiding wheel structure 5 connects servomotor 18 respectively, rocking carrier 16 two ends are provided with bolster 19-1, 19-2, bolster 19-1, 19-2 is connection frame 1 respectively, first belt pulley 17 rotating band shakes rocker 16 and swings, first belt pulley 17 connects the second belt pulley 21 by belt 20, second belt pulley 21 connects reductor 22, reductor 22 connects servomotor 23, servomotor 23 drives the second belt pulley 21 by reductor 22, second belt pulley 21 drives the first belt pulley 17 to rotate by belt 20, thus achieve the swing of rocking carrier 16, rocking carrier 16 drives the lead-in wire Guiding wheel structure 5 on rocking carrier 16 to swing, achieving diamond wire gauze along with wabbler mechanism waves and simultaneously cut workpiece together, this can reduce diamond wire when cutting and the contact area of workpiece, become and easily cut, ensure that whole slicing processes is very smooth and easy, improve section operating efficiency and chipping qualities preferably, thus achieve reduction production cost, increase the object of economic benefit.
See Fig. 4, Fig. 5, Fig. 6, lead-in wire Guiding wheel structure 5 comprises fore bearing mechanism 24, rear bearing mechanism 25, lead-in wire guide wheel 26 two ends are separately fixed on the front rotary main shaft 24-1 of fore bearing the mechanism 24 and rear rotary main shaft 25-1 of rear bearing mechanism 25, rear rotary main shaft 25-1 connects servomotor 18 by shaft coupling 27, front rotary main shaft 24-1 is connected by stretching screw 28 with rear rotary main shaft 25-1, lead-in wire guide wheel 26 is tightened to fore bearing mechanism 24 with in rear bearing mechanism 25, in the front axle bearing bore 29 that fore bearing mechanism 24 and rear bearing mechanism 25 are separately fixed at rocking carrier 16 and rear axle bearing bore 30,
See Fig. 1, Fig. 7, Fig. 8, feed mechanism 2 comprises support 31, support 31 is fixed in frame 1, feeding seat 32 is by slide rail 33, slide block 34 connection bracket 31, feeding seat 32 is by ball-screw 35 connection bracket 31, ball-screw 35 connects synchronous pulley 36, support 31 is provided with band decelerator servomotor 37, band decelerator servomotor 37 connects belt pulley 38, belt pulley 38 connects synchronous pulley 36 by Timing Belt 39, ball-screw motion is driven to achieve moving up and down of feeding seat by band decelerator servomotor, feeding seat drives clamping device 3 to move up and down, workpiece 40 on clamping device 3 moves up and down, achieve workpiece 40 to enter in diamond wire 6 and cut.
See Fig. 7, Fig. 8, on support 31, corresponding feeding seat 32 both sides are provided with balance cylinder 41-1,41-2, and balance cylinder 41-1,41-2 connect feeding seat 32, by the support of balance cylinder, ensure that feeding seat runs up and down steady.
Below in conjunction with Fig. 1, Fig. 2, Fig. 3 describes the operation principle of this utility model novel numerical control diamond wire sapphire slices machine: the diamond wire 6 of 20 ~ 30 kms is wound on payoff reel drum 15 in advance, diamond wire 4 is successively by payoff reel drum 15, unwrapping wire slide wire wheel 14, unwrapping wire fixing cord wheel 13-1, 13-2, lead-in wire Guiding wheel structure 5, take-up fixing cord wheel 10-2, 10-1, take-up slide wire wheel 11, be wound on take up block drum 12, unwrapping wire fixing cord wheel 13-1, 13-2 and take-up fixing cord wheel 10-2, 10-1 plays fixing diamond wire effect, unwrapping wire slide wire wheel 14 and take-up slide wire wheel 11 move respectively by slide rail and ensure that diamond wire 6 evenly reels on take up block drum 12 and payoff reel drum 15, take up block drum 12 is reeled by motor, payoff reel drum 15 realizes the unwrapping wire synchronous with take up block drum 12 by motor, diamond wire is driven to move with the speed of 20 ~ 25 meters per minute, cooling lubricant sprays on the diamond wire 6 on lead-in wire Guiding wheel structure 5 by cooling and lubricating nozzle 7, the feed mechanism 2 of frame 1 upper end workpiece 40 from top to bottom by diamond wire 6 on diamond wire lead-in wire Guiding wheel structure 5 time, sapphire wafer worn into by a workpiece 40 saw that runs up of diamond wire, thus achieve the section of sapphire batch, improve sapphire working (machining) efficiency, all operations has all controlled on operation panel 42, diamond wire gauze run up to the sapphire workpiece that fixture clamps carry out cutting section time, due to the left and right reciprocating swing effect of wabbler mechanism device, diamond wire gauze is waved together along with wabbler mechanism, and carry out mill between sapphire workpiece, accelerate cutting speed.Simultaneously also due to the left and right reciprocating swing effect of diamond wire gauze, diamond wire can be reduced when cutting and the contact area of workpiece, become and easily cut, ensure that whole slicing processes is very smooth and easy, improve section operating efficiency and chipping qualities preferably, thus achieve reduction production cost, increase the object of economic benefit.
Claims (8)
1. a novel numerical control diamond wire sapphire slices machine, it comprises frame, frame is provided with feed mechanism, described feed mechanism is provided with clamping device, it is characterized in that: described frame is provided with wabbler mechanism, the corresponding described feed mechanism in described wabbler mechanism position, described wabbler mechanism is provided with two lead-in wire Guiding wheel structures, diamond wire keeps spacing ground to be repeatedly wound on two described lead-in wire Guiding wheel structures successively, described wabbler mechanism comprises rocking carrier, described rocking carrier is fixedly connected with the first belt pulley, described lead-in wire Guiding wheel structure is separately positioned on described rocking carrier both sides, described rocking carrier two ends are provided with bolster, described bolster connects described frame respectively, described first pulley rotation drives described rocking carrier to swing, described first belt pulley connects the second belt pulley by belt, described second belt pulley connecting drive device.
2. a kind of novel numerical control diamond wire sapphire slices machine according to claim 1, is characterized in that: in described frame, described lead-in wire Guiding wheel structure both sides are respectively arranged with Winding device and payoff reel winding apparatus.
3. a kind of novel numerical control diamond wire sapphire slices machine according to claim 2, it is characterized in that: described Winding device comprises take-up fixing cord wheel, take-up slide wire wheel and take up block drum, described payoff reel winding apparatus comprises unwrapping wire fixing cord wheel, unwrapping wire slide wire wheel and payoff reel drum, described diamond wire is successively by payoff reel drum, unwrapping wire slide wire is taken turns, unwrapping wire fixing cord is taken turns, lead-in wire Guiding wheel structure, take-up fixing cord is taken turns, take-up slide wire is taken turns, and is wound on take up block drum.
4. a kind of novel numerical control diamond wire sapphire slices machine according to claim 3, is characterized in that: described take-up slide wire wheel and described unwrapping wire slide wire wheel are respectively by slide rail connection frame.
5. a kind of novel numerical control diamond wire sapphire slices machine according to claim 1, it is characterized in that: described lead-in wire Guiding wheel structure comprises fore bearing mechanism and rear bearing mechanism, lead-in wire guide wheel two ends are separately fixed in described fore bearing mechanism and described rear bearing mechanism, in the front axle bearing bore that described fore bearing mechanism and described rear bearing mechanism are separately fixed at described rocking carrier and rear axle bearing bore.
6. a kind of novel numerical control diamond wire sapphire slices machine according to claim 5, it is characterized in that: described lead-in wire guide wheel two ends are separately fixed on the front rotary main shaft of described fore bearing mechanism and the rear rotary main shaft of described rear bearing mechanism, described rear rotary main shaft connecting drive device.
7. a kind of novel numerical control diamond wire sapphire slices machine according to claim 1, it is characterized in that: described feed mechanism comprises support, described support is fixed in described frame, feeding seat connects described support by slide rail, slide block, described feeding seat connects described support by ball-screw, described ball-screw connects synchronous pulley, described support is provided with servomotor, described servomotor connection reducer, described decelerator connects belt pulley, and described belt pulley connects described synchronous pulley by Timing Belt.
8. a kind of novel numerical control diamond wire sapphire slices machine according to claim 7, is characterized in that: on described support, corresponding described feeding seat both sides are provided with balance cylinder, and described balance cylinder connects described feeding seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420816932.9U CN204566417U (en) | 2014-12-22 | 2014-12-22 | Novel numerical control diamond wire sapphire slices machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420816932.9U CN204566417U (en) | 2014-12-22 | 2014-12-22 | Novel numerical control diamond wire sapphire slices machine |
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| CN204566417U true CN204566417U (en) | 2015-08-19 |
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| CN201420816932.9U Active CN204566417U (en) | 2014-12-22 | 2014-12-22 | Novel numerical control diamond wire sapphire slices machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552634A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Novel numerically-controlled diamond wire sapphire slicer |
| CN105690583A (en) * | 2016-02-25 | 2016-06-22 | 赵永潮 | Power unit of multi-wire sawing machine |
| CN107053506A (en) * | 2017-05-08 | 2017-08-18 | 常州飞宇电力设备有限公司 | A kind of efficient diamond cutting line slicing machine |
-
2014
- 2014-12-22 CN CN201420816932.9U patent/CN204566417U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552634A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Novel numerically-controlled diamond wire sapphire slicer |
| CN105690583A (en) * | 2016-02-25 | 2016-06-22 | 赵永潮 | Power unit of multi-wire sawing machine |
| CN107175778A (en) * | 2016-02-25 | 2017-09-19 | 赵永潮 | A kind of power set of modified multi-line cutting machine |
| CN107053506A (en) * | 2017-05-08 | 2017-08-18 | 常州飞宇电力设备有限公司 | A kind of efficient diamond cutting line slicing machine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province Patentee after: Hoyuan Green Energy Co.,Ltd. Address before: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province Patentee before: WUXI SHANGJI AUTOMATION Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |