CN204558253U - Structure improved integrated coiling encapsulate all-in-one - Google Patents
Structure improved integrated coiling encapsulate all-in-one Download PDFInfo
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- CN204558253U CN204558253U CN201520139592.5U CN201520139592U CN204558253U CN 204558253 U CN204558253 U CN 204558253U CN 201520139592 U CN201520139592 U CN 201520139592U CN 204558253 U CN204558253 U CN 204558253U
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Abstract
The utility model discloses a kind of structure improved integrated coiling encapsulate all-in-one; Comprise cabinet and master control set, also comprise three-dimensional travelling carriage, payingoff mechanism, winding displacement support, conducting mechanism, winding mechanism, thread clamping mechanism, encapsulate support, charging and discharging mechanism and loading and unloading travel mechanism; Conducting mechanism comprises guide roller and guide pin; Winding mechanism comprises roll, coiling electric motor and fixture head; Encapsulate support is provided with adhesive tape fast pulley and adhesive tape guide post; The axis direction of adhesive tape fast pulley parallels with encapsulate support; Loading and unloading travel mechanism comprises the driving cylinder A controlling to advance before and after charging and discharging mechanism, drives cylinder A to comprise one-level axostylus axostyle and to stretch the secondary axostylus axostyle be connected with described one-level axostylus axostyle; The edge-on placement of adhesive tape fast pulley of the present utility model, making on each adhesive tape fast pulley can the more adhesive tape of the device number of turns, make in production process, the frequency adding new adhesive tape diminishes, and the progress of work of the utility model coiling encapsulate and speed can be greatly enhanced.
Description
Technical field
The utility model relates to spooler installation technical field, specifically, relates to a kind of structure improved integrated coiling encapsulate all-in-one.
Background technology
In daily life; often can use various coil component; as the electronic product such as skeleton transformer, air core coil; especially transformer; its application in life is also more extensive, is changed the voltage in transmitting procedure, electric current and impedance etc. by the number of turns of the coil of institute's coiling and winding mode etc.; make it possess the functions such as voltage transformation, current transformation, impedance transformation, isolation or voltage stabilizing, with facilitate suitable electricity is delivered to client for.
But, existing coiling encapsulate all-in-one, if the patent No. is 2014200513027, notification number is that 203760317U discloses a kind of Full-automatic coiling rubber coating machine, although it can accomplish Full-automatic coiling and full-automatic encapsulate, but it still has certain defect, specifically, adhesive tape unreeling wheel on its corresponding adhesive tape unreeling wheel assembly be all horizontal abutment be fixed on corresponding support, shown in its accompanying drawing, because the gap between the two adhesive tape unreeling wheels that it is adjacent is very little, make each adhesive tape unreeling wheel can only fix certain thickness adhesive tape, so, namely corresponding adhesive tape can run low very much, make need often manually add new adhesive tape for, the frequency manually adding new adhesive tape is more, more affect operating efficiency and the progress of work.
By this, for present situation, for enhancing productivity, to existing be 2014200513027 as the patent No., the adhesive tape unreeling wheel assembly of notification number a kind of coiling rubber coating machine of this kind of Full-automatic coiling rubber coating machine disclosed in 203760317U improves, and to make corresponding adhesive tape unreeling wheel can hang thicker more adhesive tape for use, makes to reduce adhesive tape and adds frequency, enhance productivity, be then necessary.
Utility model content
The purpose of this utility model is to overcome the deficiency of above-mentioned prior art and the structure improved integrated coiling encapsulate all-in-one of one provided.
The technical scheme that the utility model solution prior art problem adopts is: a kind of structure improved integrated coiling encapsulate all-in-one, in order to needing coiling and needing the bobbin of encapsulate to carry out coiling and encapsulate, comprise cabinet and be arranged at the master control set in cabinet, it also comprises:
Three-dimensional travelling carriage, described three-dimensional travelling carriage is arranged in described cabinet, and in described cabinet, being respectively equipped with three servo drive motors controlling described three-dimensional travelling carriage all around and move up and down, three described servo drive motors are connected with described master control set signal respectively;
Payingoff mechanism, described payingoff mechanism is arranged at the rear end of described cabinet, and on described payingoff mechanism, device has the line cylinder as copper cash supplied materials;
Winding displacement support, described winding displacement Bracket setting is in the front end of described cabinet;
Conducting mechanism, described conducting mechanism comprise be arranged at described winding displacement pedestal upper end in order to guide the guide roller of copper cash and to be arranged at the guide pin in order to carry copper cash of described winding displacement pedestal lower end;
Winding mechanism, described winding mechanism is fixed on the lower end of described winding displacement support, comprises roll, controls the coiling electric motor that roll rotates and the fixture head be fixed on roll; Described fixture head is fixed with the bobbin needing coiling, described coiling electric motor is connected with described master control set signal, in order to control the rotation of described roll, to make the copper cash carried through described guide pin be wound on described bobbin;
Thread clamping mechanism, described thread clamping mechanism is fixed on the below of described winding displacement support, is connected with described master control set signal, in order to clamp the copper cash exported from described guide pin, to break and fishing line;
Encapsulate support, described encapsulate Bracket setting in described winding displacement support dead ahead, and described encapsulate support is provided with adhesive tape fast pulley and adhesive tape guide post; The axis direction of described adhesive tape fast pulley parallels with described encapsulate support;
Encapsulation mechanism, described encapsulation mechanism is arranged at the lower end of described encapsulate support, comprise clamping the turning mechanism of adhesive tape, in order to shear adhesive tape cutter and one in order to pressing adhesive tape to the flap device needing the bobbin of encapsulate to be close to;
Charging and discharging mechanism, described charging and discharging mechanism is arranged at described encapsulate support front, is connected with described master control set signal, in order to will the bobbin of coiling being needed to carry out material loading and carry out blanking to the bobbin after encapsulate;
Loading and unloading travel mechanism, described loading and unloading travel mechanism is arranged in described cabinet, comprise the driving cylinder A controlling to advance before and after described charging and discharging mechanism, described driving cylinder A comprises one-level axostylus axostyle and to stretch the secondary axostylus axostyle be connected with described one-level axostylus axostyle, and the end of described secondary axostylus axostyle is fixedly connected with described charging and discharging mechanism.
Below above technical scheme is further elaborated:
Preferably, described payingoff mechanism comprises wire-unfolding rack, line cylinder axle and tensioner, described wire-unfolding rack is arranged at the rear end of described cabinet, described line cylinder axle and tensioner are individually fixed on described wire-unfolding rack, and described tensioner is positioned at the front of described line cylinder axle, on described line cylinder axle, device has the line cylinder as copper cash supplied materials.
Preferably, the copper cash also comprised in order to carry described conducting mechanism carries out the tension decay mechanism that the thread depressing mechanism of discontinuity line ball operation and the copper cash in order to carry described conducting mechanism carry out tension decay; Described thread depressing mechanism and described tension decay mechanism are individually fixed in the top of described cabinet, and are connected with described master control set signal respectively.
Preferably, described payingoff mechanism has multiple, and each described payingoff mechanism is to having a conducting mechanism, winding mechanism, thread clamping mechanism, adhesive tape fast pulley, encapsulation mechanism, thread depressing mechanism and a tension decay mechanism.
Preferably, described loading and unloading travel mechanism also comprises controlling the driving cylinder B that described charging and discharging mechanism moves left and right and the driving cylinder C moved up and down;
Preferably, described charging and discharging mechanism is evenly provided with along its length multiple bobbin standing groove suitable with needing the bobbin shape of coiling, the position of each described bobbin standing groove and the position one_to_one corresponding of multiple described fixture head, and each described bobbin standing groove all has uncovered towards described encapsulate support, be equipped with a bobbin blanking groove between adjacent two bobbin standing grooves, each described bobbin blanking groove all have one with described uncovered contrary discharging opening.
Preferably, the outside of described line cylinder axle is provided with a line box of being separated by with the external world, and described line box has an opening, and described line box is provided with a cover be rotationally connected with it in described aperture position.
Preferably, the front end of described charging and discharging mechanism is provided with blanking box integrated with it.
Preferably, on described winding displacement support, be provided with a garbage collection box in the below of described guide pin.
Preferably, the right-hand member of described cabinet is provided with a display screen holder, and described display screen holder is provided with a touch display screen, and described touch display screen is connected with described master control set signal, and the corner, bottom of described cabinet is respectively equipped with a feet.
The beneficial effects of the utility model are:
The structure improved integrated coiling encapsulate all-in-one of one, one provided by the utility model, change traditional adhesive tape fast pulley be flat on corresponding encapsulate support into edge-on placement, make not to be limited to the narrow puzzlement in gap between encapsulate support described in adjacent two, make each described adhesive tape fast pulley can roll up the more adhesive tape of number by device, and then, make in production process, the frequency adding new adhesive tape diminishes, make within the unit interval, the progress of work and the encapsulate speed of coiling encapsulate can be greatly enhanced.
Two, the utility model in the specific implementation, corresponding driving cylinder A includes one-level axostylus axostyle and secondary axostylus axostyle, in the process of blanking, only need control one-level axostylus axostyle to stretch, and then, the utility model is relative to traditional coiling rubber coating machine, the displacement of cutting agency when blanking diminishes, make the blanking time at least saving half, the coiling encapsulate activity duration of one-period of the present utility model is reduced on the whole to some extent, so, the utility model is namely made greatly can to improve speed of production, the speed production cycle.
They are three years old, in the utility model embodiment, be provided with multiple payingoff mechanism, each described payingoff mechanism is to there being a conducting mechanism, one winding mechanism, one thread clamping mechanism, one adhesive tape fast pulley, one encapsulation mechanism, one thread depressing mechanism and a tension decay mechanism, so, by Stationary liquid on corresponding roll with or different fixture head, Full-automatic coiling and full-automatic encapsulate can be carried out to the bobbin be installed on fixture head, the utility model is made to meet multifunction demand, strong adaptability, large batch of Production requirement can be met, and the speed production cycle, save cost.
Four, the structure improved integrated coiling encapsulate all-in-one of one provided by the utility model, coiling and encapsulation process, adopt full-automatic production, and various coiling parameter and encapsulate parameter can be set by touch display screen, as coiling time, winding turns, encapsulate time, the encapsulate number of turns etc., convenient to operation, operating efficiency is efficient, make the utility model can very welcome, can effectively be promoted and extensive use.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the structure improved integrated coiling encapsulate all-in-one of the utility model;
Fig. 2 is the overall structure schematic diagram of chassis body part described in the utility model embodiment;
Fig. 3 is the overall structure schematic diagram of encapsulate holder part described in the utility model embodiment;
Fig. 4 is the overall structure schematic diagram of charging and discharging mechanism described in the utility model embodiment.
Fig. 5 is the overall structure schematic diagram of payingoff mechanism described in the utility model embodiment.
The realization of the utility model object, functional characteristics and advantage will in conjunction with the embodiments, are described further with reference to accompanying drawing.
Drawing reference numeral:
Cabinet 10; Display screen holder 101; Payingoff mechanism 20; Wire-unfolding rack 201; Tensioner 202; Line box 203; Winding displacement support 30; Conducting mechanism 40; Guide roller 401; Guide pin 402; Winding mechanism 50; Roll 501; Coiling electric motor 502; Thread clamping mechanism 60; Encapsulate support 70; Adhesive tape fast pulley 701; Adhesive tape guide post 702; Flap device 80; Charging and discharging mechanism 90; Bobbin standing groove 901; Bobbin blanking groove 902; Drive cylinder A100; One-level axostylus axostyle 1001; Secondary axostylus axostyle 1002; Blanking box 110; Garbage collection box 120; Touch display screen 130; Feet 140.
Embodiment
Below with reference to drawings and the specific embodiments describe in detail the technical solution of the utility model so as clearer, understand invention essence of the present utility model intuitively.
Fig. 1 is the overall structure schematic diagram of the structure improved integrated coiling encapsulate all-in-one of the utility model; Fig. 2 is the overall structure schematic diagram of chassis body part described in the utility model embodiment; Fig. 3 is the overall structure schematic diagram of encapsulate holder part described in the utility model embodiment; Fig. 4 is the overall structure schematic diagram of charging and discharging mechanism described in the utility model embodiment.Fig. 5 is the overall structure schematic diagram of payingoff mechanism described in the utility model embodiment.
Shown in composition graphs 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5;
The structure improved integrated coiling encapsulate all-in-one of one provided by the utility model, is mainly used in winding operation and the encapsulate operation of the electronic product such as skeleton transformer, air core coil being carried out to copper cash.
Specifically, the master control set that the utility model comprises cabinet 10 and is arranged in cabinet 10, improvement of the present utility model is, it also comprises:
Three-dimensional travelling carriage, described three-dimensional travelling carriage is arranged in described cabinet 10, and in described cabinet 10, being respectively equipped with three servo drive motors controlling described three-dimensional travelling carriage all around and move up and down, three described servo drive motors are connected with described master control set signal respectively;
Payingoff mechanism 20, described payingoff mechanism 20 is arranged at the rear end of described cabinet 10, and on described payingoff mechanism 20, device has the line cylinder as copper cash supplied materials;
Winding displacement support 30, described winding displacement support 30 is arranged at the front end of described cabinet 10;
Conducting mechanism 40, described conducting mechanism 40 comprise be arranged at described winding displacement support 30 upper end in order to guide the guide roller 401 of copper cash and to be arranged at the guide pin 402 in order to carry copper cash of described winding displacement support 30 lower end;
Winding mechanism 50, described winding mechanism 50 is fixed on the lower end of described winding displacement support 30, comprises roll 501, controls the coiling electric motor 502 that roll 501 rotates and the fixture head be fixed on roll 501; Described fixture head is fixed with the bobbin needing coiling, described coiling electric motor 502 is connected with described master control set signal, in order to control the rotation of described roll 501, to make the copper cash carried through described guide pin 402 be wound on described bobbin;
Thread clamping mechanism 60, described thread clamping mechanism 60 is fixed on the below of described winding displacement support 30, is connected with described master control set signal, in order to clamp the copper cash exported from described guide pin 402, to break and fishing line;
Encapsulate support 70, described encapsulate support 70 be arranged at described winding displacement support 30 dead ahead, and described encapsulate support 70 is provided with adhesive tape fast pulley 701 and adhesive tape guide post 702; The axis direction of described adhesive tape fast pulley 701 parallels with described encapsulate support 70.
Encapsulation mechanism, described encapsulation mechanism is arranged at the lower end of described encapsulate support 70, comprise clamping the turning mechanism of adhesive tape, in order to shear adhesive tape cutter and one in order to pressing adhesive tape to the flap device 80 needing the bobbin of encapsulate to be close to.
Charging and discharging mechanism 90, described charging and discharging mechanism 90 is arranged at described encapsulate support 70 front, is connected with described master control set signal, in order to will the bobbin of coiling being needed to carry out material loading and carry out blanking to the bobbin after encapsulate;
Loading and unloading travel mechanism, described loading and unloading travel mechanism is arranged in described cabinet 10, comprise the driving cylinder A100 controlling to advance before and after described charging and discharging mechanism 90, described driving cylinder A100 comprises one-level axostylus axostyle 1001 and the secondary axostylus axostyle 1002 that be connected flexible with described one-level axostylus axostyle 1001, and the end of described secondary axostylus axostyle 1002 is fixedly connected with described charging and discharging mechanism 90.
During concrete enforcement, in the present embodiment, described payingoff mechanism 20 comprises wire-unfolding rack 201, line cylinder axle and tensioner 202, described wire-unfolding rack 201 is arranged at the rear end of described cabinet 10, described line cylinder axle and tensioner 202 are individually fixed on described wire-unfolding rack 201, and described tensioner 202 is positioned at the front of described line cylinder axle, on described line cylinder axle, device has the line cylinder as copper cash supplied materials.
As preferred version, the utility model copper cash also comprised in order to carry described conducting mechanism 40 carries out the thread depressing mechanism of discontinuity line ball operation and the tension decay mechanism in order to carry out tension decay to the copper cash of described conducting mechanism 40 conveying; Described thread depressing mechanism and described tension decay mechanism are individually fixed in the top of described cabinet 10, and are connected with described master control set signal respectively.
And, in the present embodiment, described payingoff mechanism 20 has multiple, and each described payingoff mechanism 20 is to having conducting mechanism 40, winding mechanism 50, thread clamping mechanism 60, adhesive tape fast pulley 701, encapsulation mechanism, a thread depressing mechanism and a tension decay mechanism.
So, on the one hand, in architecture advances of the present utility model, change traditional adhesive tape fast pulley 701 be flat on corresponding encapsulate support 70 into edge-on placement, make not to be limited to the narrow puzzlement in gap between encapsulate support 70 described in adjacent two, make each described adhesive tape fast pulley 701 can roll up the more adhesive tape of number by device, and then make in production process, the frequency adding new adhesive tape diminishes, make within the unit interval, the progress of work and the encapsulate speed of coiling encapsulate can be greatly enhanced.
On the other hand, because of in the present embodiment, each described payingoff mechanism 20 is to there being a tensioner 202, by tensioner 202 and conducting mechanism 40, copper cash is directed to described guide pin 402 and carries out relevant winding operation and follow-up encapsulate operation, in operation process, described tensioner 202 can produce stable tension force for a long time, ensure that copper cash not easily gets loose in the process of transmission, and back tension can be adjusted freely, and by described tension decay mechanism, the wire that described conducting mechanism 40 transmits is carried out to the decay of tension force, make do some high-leveled and difficult spend the actions such as groove time, this device can be used to reach the object of initiatively line sending, and be unlikely to copper cash is broken in transmitting procedure.
Simultaneously, described payingoff mechanism 20 does not link together with described cabinet 10, two independently entirety, make the utility model operationally, the circuit to payingoff mechanism 20 and wire such as the vibrations produced can not produce substantive interference, and it is disconnected that copper cash is not easy shake, and then, the utility model can ensure carrying out smoothly of whole winding operation and encapsulate operation, can solve the defect of conventional multi-axis coil winding machine, work quality and operating rate can effectively be ensured.
And, corresponding adhesive tape is in the process winding off conveying, led by the orientation of described adhesive tape guide post 702, make its inner face towards encapsulate support 70, and then, make the inner face of corresponding adhesive tape away from external dust etc., make to keep it totally pollution-free, make in follow-up encapsulation process, encapsulation is good, and encapsulate quality is good.
Further, because described driving cylinder A100 of the present utility model includes one-level axostylus axostyle 1001 and secondary axostylus axostyle 1002, in the process of blanking, only need control described one-level axostylus axostyle 1001 to stretch, and then, the utility model is relative to traditional coiling rubber coating machine, the displacement of charging and discharging mechanism 90 when blanking diminishes, make the blanking time at least saving half, the coiling encapsulate activity duration of one-period of the present utility model is reduced on the whole to some extent, so, namely the utility model is made can to improve speed of production greatly, and the speed production cycle.
Further, in the present embodiment, described loading and unloading travel mechanism also comprises controlling the driving cylinder B that described charging and discharging mechanism 90 moves left and right and the driving cylinder C moved up and down;
And, described charging and discharging mechanism 90 is evenly provided with along its length multiple bobbin standing groove 901 suitable with needing the bobbin shape of coiling, the position of each described bobbin standing groove 901 and the position one_to_one corresponding of multiple described fixture head, and each described bobbin standing groove 901 all has uncovered towards described encapsulate support 70, be equipped with a bobbin blanking groove 902 between adjacent two bobbin standing grooves 901, each described bobbin blanking groove 902 all have one with described uncovered contrary discharging opening.
By the above, be understandable that, the operation principle of described charging and discharging mechanism 90 of the present utility model and loading and unloading travel mechanism is:
First, when being fixed on the bobbin coiling encapsulate on multiple described fixture head and being complete, material loading or mechanization automatic charging manually, to treat that the bobbin of coiling encapsulate is positioned in described bobbin standing groove 901, respectively by described driving cylinder A100, drive the control of cylinder B and driving cylinder C, described charging and discharging mechanism 90 is moved to described encapsulate support 70 direction, rise to the position flushed with fixture head again, described bobbin blanking groove 902 is just positioned to make to be positioned at the bobbin that on fixture head, coiling encapsulate is complete, again respectively by described driving cylinder A100, drive the control of cylinder B and driving cylinder C, move to the direction contrary with encapsulate support 70 to make described charging and discharging mechanism 90, now, the bobbin being positioned at coiling encapsulate on multiple described fixture head complete unloads respectively by the propelling movement of multiple described bobbin blanking groove 902.
Secondly, then by the control of described driving cylinder B, to make described charging and discharging mechanism 90 to move right a segment distance, to make multiple described bobbin standing groove 901 corresponding with multiple described fixture head position respectively.
Again, again by the control of described driving cylinder A100, to make described charging and discharging mechanism 90 move a certain distance to described encapsulate support 70 direction, be sheathed on respectively on multiple described fixture head to make the bobbin treating coiling encapsulate being positioned at multiple described bobbin standing groove 901.
So, namely complete one of charging and discharging mechanism 90 and take turns loading and unloading operation, after this, described charging and discharging mechanism 90 by described driving cylinder A100, the control driving cylinder B and driving cylinder C, then drops to initial condition, to treat the loading and unloading operation of next round.
Herein, it should be noted that, in the process of described charging and discharging mechanism 90 blanking, the one-level axostylus axostyle 1001 of described driving cylinder A100 just does extensional motion, corresponding secondary axostylus axostyle 1002 can not move, blanking is complete to be pushed to the bobbin until coiling and encapsulate after on described fixture head until described charging and discharging mechanism 90, one-level axostylus axostyle 1001 and the secondary axostylus axostyle 1002 of described driving cylinder A100 do extensional motion simultaneously, to make away from described fixture head, so that described winding mechanism 50 and encapsulation mechanism carry out winding operation and the encapsulate operation of next round successively.
As preferred version, in the present embodiment, the outside of described line cylinder axle is provided with a line box 203 of being separated by with the external world, and described line box 203 has an opening, and described line box 203 is provided with a cover be rotationally connected with it in described aperture position.
So, the setting of logical connection box 203, can make to avoid the dust and other impurities in air to descend slowly and lightly on copper cash supplied materials, make the quality that can further improve copper cash supplied materials, ensures coiling quality.
Further, in the present embodiment, the front end of described charging and discharging mechanism 90 is provided with blanking box 110 integrated with it; And on described winding displacement support 30, be provided with a garbage collection box 120 in the below of described guide pin 402.
So, by the propelling of described charging and discharging mechanism 90, can tumble unloading under bobbin complete for the coiling encapsulate unloaded to described blanking box 110, seeing off in order to packaging; The copper cash chip be scattered can be collected by described garbage collection box 120, the recovery of copper cash can be convenient to, to save cost.
Simultaneously, in the present embodiment, the right-hand member of described cabinet 10 is provided with a display screen holder 101, described display screen holder 101 is provided with a touch display screen 130, described touch display screen 130 is connected with described master control set signal, and the corner, bottom of described cabinet 10 is respectively equipped with a feet 140.
So, manually clicking display screen operation interface, portable operation can being carried out to the utility model, as set coiling time, winding turns, encapsulate time and the encapsulate number of turns etc. by touch display screen 130;
Specifically, the parameters of master control set is manipulated by touch display screen 130, can control different payingoff mechanisms 20 and conducting mechanism 40 corresponding thereto, winding mechanism 50, thread clamping mechanism 60, encapsulation mechanism, thread depressing mechanism and tension decay mechanism, make when using different fixture heads, when namely coiling and encapsulate being carried out to different bobbins, by touch display screen 130, it is controlled respectively, and then, the utility model strong adaptability.
And in the specific implementation, the corner, bottom of described cabinet 10 is respectively equipped with feet 140 and roller, so, fixing and movement of the present utility model can be facilitated.
For making more thorough understanding operation principle of the present utility model, be described further below with reference to accompanying drawing 1-5.
First, by needing the structure of the bobbin of coiling, design suitable fixture head, and this fixture head is fixed on roll 501, control master control set by touch display screen 130, set the various parameters of the corresponding conducting mechanism of this fixture head 40, winding mechanism 50, thread clamping mechanism 60, encapsulation mechanism, thread depressing mechanism and tension decay mechanism.
After parameters sets, manually the copper cash one end on line cylinder is arranged in the wire guide on the tension rail of tensioner 202 front end, and be sent to guide pin 402 with lower portion by described guide roller 401, further by the debugging of described thread depressing mechanism, the path that copper cash is carried is smooth and easy, meanwhile, also by the adhesive tape of Stationary liquid adaptation artificial on adhesive tape fast pulley 701, and drawn by described adhesive tape guide post 702 and be delivered to the top of encapsulation mechanism.
Then clicked by touch display screen 130 and start button, each mechanism can be made to carry out winding operation and encapsulate operation according to corresponding job order, now, first be thread clamping mechanism 60 copper cash end is clamped carry out copper cash twine pin, end by copper cash is wrapped in position bobbin needing to twine pin, and then, described payingoff mechanism 20, conducting mechanism 40, thread depressing mechanism, tension decay mechanism, winding mechanism 50 and encapsulation mechanism carry out line laying work respectively according to suitable speed, wire operation, line ball operation, tension decay operation, winding operation and encapsulate operation, specifically, when proceeding to set coiling time or set winding turns, thread clamping mechanism 60 pulls apart copper cash automatically, one end around complete line is carried out again copper cash and twine pin, bobbin coiling is complete.
Further, after coiling, encapsulation mechanism is started working, by the control of described master control set, the adhesive tape being transported to encapsulation mechanism is in advance clamped by described turning mechanism, adhesive tape is pressed on bobbin by the flap device 80 of encapsulation mechanism, winding mechanism 50 is started working, roll 501 rotates, and then adhesive tape can be wound on the bobbin of complete line, after arriving the time around adhesive tape or the number of turns set, encapsulation mechanism is by cutter automatic shearing adhesive tape, adhesive tape encapsulate is complete, and then, automatically the complete bobbin of encapsulate is unloaded by charging and discharging mechanism 90, and load new needing coiling and need the bobbin of encapsulate to carry out winding operation and the encapsulate operation of next round.
So, the winding operation of one-period of the present utility model and encapsulate operation can complete.
In sum, the structure improved integrated coiling encapsulate all-in-one of one provided by the utility model, change traditional adhesive tape fast pulley 701 be flat on corresponding encapsulate support 70 into edge-on placement, make not to be limited to the narrow puzzlement in gap between encapsulate support 70 described in adjacent two, make each described adhesive tape fast pulley 701 can roll up the more adhesive tape of number by device, and then, make in production process, the frequency adding new adhesive tape diminishes, make within the unit interval, the progress of work and the encapsulate speed of coiling encapsulate can be greatly enhanced.
And, the utility model in the specific implementation, corresponding driving cylinder A100 includes one-level axostylus axostyle 1001 and secondary axostylus axostyle 1002, in the process of blanking, only need control one-level axostylus axostyle 1001 to stretch, and then, the utility model is relative to traditional coiling rubber coating machine, the displacement of cutting agency when blanking diminishes, make the blanking time at least saving half, reduced, so the coiling encapsulate activity duration of one-period of the present utility model on the whole to some extent, namely the utility model is made greatly can to improve speed of production, the speed production cycle.
Meanwhile, in the utility model embodiment, be provided with multiple payingoff mechanism 20, each described payingoff mechanism 20 is to there being a conducting mechanism 40, one winding mechanism 50, one thread clamping mechanism 60, one adhesive tape fast pulley 701, one encapsulation mechanism, one thread depressing mechanism and a tension decay mechanism, so, by Stationary liquid on corresponding roll 501 with or different fixture head, Full-automatic coiling and full-automatic encapsulate can be carried out to the bobbin be installed on fixture head, the utility model is made to meet multifunction demand, strong adaptability, large batch of Production requirement can be met, and the speed production cycle, save cost.
Accordingly, the structure improved integrated coiling encapsulate all-in-one of one provided by the utility model, coiling and encapsulation process, adopt full-automatic production, and various coiling parameter and encapsulate parameter can be set by touch display screen 130, as coiling time, winding turns, encapsulate time, the encapsulate number of turns etc., convenient to operation, operating efficiency is efficient, makes the utility model can very welcome, can effectively be promoted and extensive use.
The foregoing is only preferred embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model specification and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. a structure improved integrated coiling encapsulate all-in-one, in order to needing coiling and needing the bobbin of encapsulate to carry out coiling and encapsulate, comprise cabinet and be arranged at the master control set in cabinet, it is characterized in that, it also comprises:
Three-dimensional travelling carriage, described three-dimensional travelling carriage is arranged in described cabinet, and in described cabinet, being respectively equipped with three servo drive motors controlling described three-dimensional travelling carriage all around and move up and down, three described servo drive motors are connected with described master control set signal respectively;
Payingoff mechanism, described payingoff mechanism is arranged at the rear end of described cabinet, and on described payingoff mechanism, device has the line cylinder as copper cash supplied materials;
Winding displacement support, described winding displacement Bracket setting is in the front end of described cabinet;
Conducting mechanism, described conducting mechanism comprise be arranged at described winding displacement pedestal upper end in order to guide the guide roller of copper cash and to be arranged at the guide pin in order to carry copper cash of described winding displacement pedestal lower end;
Winding mechanism, described winding mechanism is fixed on the lower end of described winding displacement support, comprises roll, controls the coiling electric motor that roll rotates and the fixture head be fixed on roll; Described fixture head is fixed with the bobbin needing coiling, described coiling electric motor is connected with described master control set signal, in order to control the rotation of described roll, to make the copper cash carried through described guide pin be wound on described bobbin;
Thread clamping mechanism, described thread clamping mechanism is fixed on the below of described winding displacement support, is connected with described master control set signal, in order to clamp the copper cash exported from described guide pin, to break and fishing line;
Encapsulate support, described encapsulate Bracket setting in described winding displacement support dead ahead, and described encapsulate support is provided with adhesive tape fast pulley and adhesive tape guide post; The axis direction of described adhesive tape fast pulley parallels with described encapsulate support;
Encapsulation mechanism, described encapsulation mechanism is arranged at the lower end of described encapsulate support, comprise clamping the turning mechanism of adhesive tape, in order to shear adhesive tape cutter and one in order to pressing adhesive tape to the flap device needing the bobbin of encapsulate to be close to;
Charging and discharging mechanism, described charging and discharging mechanism is arranged at described encapsulate support front, is connected with described master control set signal, in order to will the bobbin of coiling being needed to carry out material loading and carry out blanking to the bobbin after encapsulate;
Loading and unloading travel mechanism, described loading and unloading travel mechanism is arranged in described cabinet, comprise the driving cylinder A controlling to advance before and after described charging and discharging mechanism, described driving cylinder A comprises one-level axostylus axostyle and to stretch the secondary axostylus axostyle be connected with described one-level axostylus axostyle, and the end of described secondary axostylus axostyle is fixedly connected with described charging and discharging mechanism.
2. structure improved integrated coiling encapsulate all-in-one according to claim 1, it is characterized in that, described payingoff mechanism comprises wire-unfolding rack, line cylinder axle and tensioner, described wire-unfolding rack is arranged at the rear end of described cabinet, described line cylinder axle and tensioner are individually fixed on described wire-unfolding rack, and described tensioner is positioned at the front of described line cylinder axle, on described line cylinder axle, device has the line cylinder as copper cash supplied materials.
3. structure improved integrated coiling encapsulate all-in-one according to claim 2, it is characterized in that, the copper cash also comprised in order to carry described conducting mechanism carries out the tension decay mechanism that the thread depressing mechanism of discontinuity line ball operation and the copper cash in order to carry described conducting mechanism carry out tension decay; Described thread depressing mechanism and described tension decay mechanism are individually fixed in the top of described cabinet, and are connected with described master control set signal respectively.
4. structure improved integrated coiling encapsulate all-in-one according to claim 3, it is characterized in that, described payingoff mechanism has multiple, and each described payingoff mechanism is to having a conducting mechanism, winding mechanism, thread clamping mechanism, adhesive tape fast pulley, encapsulation mechanism, thread depressing mechanism and a tension decay mechanism.
5. structure improved integrated coiling encapsulate all-in-one according to claim 4, is characterized in that, described loading and unloading travel mechanism also comprises controlling the driving cylinder B that described charging and discharging mechanism moves left and right and the driving cylinder C moved up and down.
6. structure improved integrated coiling encapsulate all-in-one according to claim 5, it is characterized in that, described charging and discharging mechanism is evenly provided with along its length multiple bobbin standing groove suitable with needing the bobbin shape of coiling, the position of each described bobbin standing groove and the position one_to_one corresponding of multiple described fixture head, and each described bobbin standing groove all has uncovered towards described encapsulate support, a bobbin blanking groove is equipped with between adjacent two bobbin standing grooves, each described bobbin blanking groove all have one with described uncovered contrary discharging opening.
7. structure improved integrated coiling encapsulate all-in-one according to claim 6, it is characterized in that, the outside of described line cylinder axle is provided with a line box of being separated by with the external world, and described line box has an opening, and described line box is provided with a cover be rotationally connected with it in described aperture position.
8. structure improved integrated coiling encapsulate all-in-one according to claim 7, it is characterized in that, the front end of described charging and discharging mechanism is provided with blanking box integrated with it.
9. structure improved integrated coiling encapsulate all-in-one according to claim 8, is characterized in that, on described winding displacement support, be provided with a garbage collection box in the below of described guide pin.
10. structure improved integrated coiling encapsulate all-in-one according to claim 9, it is characterized in that, the right-hand member of described cabinet is provided with a display screen holder, described display screen holder is provided with a touch display screen, described touch display screen is connected with described master control set signal, and the corner, bottom of described cabinet is respectively equipped with a feet.
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Effective date of registration: 20170606 Address after: 518000, Shenzhen City, Guangdong province Longgang District Liuzhou City Street West dragon community community land Po Po red industrial zone A building on the first floor Patentee after: Shenzhen Pengda gold electronic equipment Co. Address before: Long Longgang District of Shenzhen City, Guangdong Province, 518000 West Wu Bao Dong Industrial Zone A floor red Patentee before: Zhang Yan |