CN204223961U - A kind of high-speed precision bobbin winder - Google Patents

A kind of high-speed precision bobbin winder Download PDF

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Publication number
CN204223961U
CN204223961U CN201420669674.6U CN201420669674U CN204223961U CN 204223961 U CN204223961 U CN 204223961U CN 201420669674 U CN201420669674 U CN 201420669674U CN 204223961 U CN204223961 U CN 204223961U
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bracket
yarn
journey
tension
traversing guide
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CN201420669674.6U
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Chinese (zh)
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吴旭凯
叶顺龙
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Zhejiang Wei Feng Machinery Co Ltd
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Zhejiang Wei Feng Machinery Co Ltd
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Abstract

The utility model discloses a kind of high-speed precision bobbin winder, comprise base and be vertically mounted on the lower bracket on base, described lower bracket upper end is detachably provided with upper bracket, described lower bracket left side is fixedly installed digital tension yarn control setup, lower end, described upper bracket left side is fixedly installed traversing guide and embarks on journey device, this traversing guide device of embarking on journey is positioned at digital tension yarn control setup upper end, upper end, described upper bracket left side is fixedly installed yarn cylinder active drive wind2, this yarn cylinder active drive wind2 is positioned at traversing guide and embarks on journey device upper end.By adopting technique scheme, reasonable in design, structure be simple, have at a high speed, efficient, energy-saving and environmental protection and the low advantage of operating cost.

Description

A kind of high-speed precision bobbin winder
Technical field
The utility model relates to bobbin-winding machine technical field, is specifically related to a kind of high-speed precision bobbin winder.
Background technology
Winder technology (popular name rewinding technology) is the front road preparation techniques of textile industry, if its equipment and technology content is on the low side, directly will affect the woven quality of rear road high-grade fabric.And the greatest problem affecting fabric quality (large-area striped appears in slim cloth cover) is wound on that the tension force of yarn on bobbin is unstable, the Density inhomogeneity of winding, overlapping phenomenon between yarn and yarn are too much etc., and factor caused.The many various bobbin-winding machines of Now Domestic control due to the transversing mechanism that all have employed the passive winding of friction-type, groove drum adds luffing, mechanical tension force, because this equipment exists the backwardness of technology and Automated condtrol, at the bottom of running velocity, (maximum speed generally at 350 ~ 650m/min, both noise and energy consumption large) be the basic place of causing yarn inherent quality bad.
Summary of the invention
For the deficiency that prior art exists, the purpose of this utility model is to provide a kind of reasonable in design, structure simply, at a high speed, efficiently and the low high-speed precision bobbin winder of operating cost.
For achieving the above object, the utility model provides following technical scheme: a kind of high-speed precision bobbin winder, comprise base and be vertically mounted on the lower bracket on base, described lower bracket upper end is detachably provided with upper bracket, described lower bracket left side is fixedly installed digital tension yarn control setup, lower end, described upper bracket left side is fixedly installed traversing guide and embarks on journey device, this traversing guide device of embarking on journey is positioned at digital tension yarn control setup upper end, upper end, described upper bracket left side is fixedly installed yarn cylinder active drive wind2, this yarn cylinder active drive wind2 is positioned at traversing guide and embarks on journey device upper end, described digital tension yarn control setup comprises tension pick-up and overfeeding roller, described tension pick-up is positioned at overfeeding roller upper end, described traversing guide device of embarking on journey comprises servomotor, driving wheel, flower wheel, thread-carrier and steel rope, described driving wheel is fixedly mounted on the main shaft of servomotor, and steel rope one ends wound is on driving wheel, the steel rope other end passes through flower wheel, and thread-carrier is installed on a steel cord, described driving wheel by the rotating of driven by servomotor high speed, thus makes thread-carrier reciprocating along steel rope, yarn cylinder active drive wind2 comprises yarn cylinder and yarn cylinder drive motor, and described yarn cylinder drive motor is detachably provided with digital encoder, and described yarn cylinder drive motor drives the motion of yarn cylinder.
By adopting technique scheme, embark on journey device and yarn cylinder active drive wind2 of digital tension yarn control setup, traversing guide arranges rationally, structure is simple, have at a high speed, efficiently, energy-saving and environmental protection and the low advantage of operating cost.
The utility model is set to further: described lower bracket lower end is connected with base through screws, described upper bracket lower end and lower bracket upper end are connected by screw, and upper end, lower bracket left side is fixedly connected with bracing frame, described traversing guide device lower-left end of embarking on journey is arranged on bracing frame upper end, and bracing frame lower end and lower bracket left side are connected by screw, bracing frame upper end is connected and fixed by the embark on journey base plate of device of screw and traversing guide.By this setting, bracing frame arranges rationally, and traversing guide device of embarking on journey is easier for installation, fixing more reliable.
The utility model is also set to further: described tension pick-up and overfeeding roller are connected and fixed respectively by screw and lower bracket left side.By this setting, tension pick-up and the mounting or dismounting of overfeeding roller are conveniently, fixing reliable.
The utility model is also set to further: described overfeeding roller side is provided with tension force control housing, and tension force control housing is provided with touch-screen, tension force when can set winding by touch-screen needed for yarn.By this setting, tension force control housing arranges rationally, and operation and tension control is convenient.
The utility model is also set to further: described thread-carrier on a steel cord the highest crank motion speed can reach 800 beats/min.By this setting, steel rope high-speed cruising is steady, and thread-carrier at a high speed, efficiently.
The utility model has the advantages that: compared with prior art, the utility model vibrational power flow is reasonable, embark on journey device and yarn cylinder active drive wind2 of digital tension yarn control setup, traversing guide arranges rationally, structure is simple, have at a high speed, efficiently, energy-saving and environmental protection and the low advantage of operating cost.
Below in conjunction with Figure of description and specific embodiment, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation one of the utility model embodiment;
Fig. 2 is the structural representation two of the utility model embodiment;
Fig. 3 is that the traversing guide of the utility model embodiment is embarked on journey apparatus structure schematic diagram;
Fig. 4 is the yarn cylinder active drive wind2 structural representation of the utility model embodiment;
Fig. 5 is the digital tension yarn control setup structural representation of the utility model embodiment.
Detailed description of the invention
See Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of high-speed precision bobbin winder disclosed in the utility model, the lower bracket 2 comprising base 1 and be vertically mounted on base 1, described lower bracket 2 upper end is detachably provided with upper bracket 3, described lower bracket 2 left side is fixedly installed digital tension yarn control setup 4, lower end, described upper bracket 3 left side is fixedly installed traversing guide and embarks on journey device 5, this traversing guide device 5 of embarking on journey is positioned at digital tension yarn control setup 4 upper end, upper end, described upper bracket 3 left side is fixedly installed yarn cylinder active drive wind2 6, this yarn cylinder active drive wind2 6 is positioned at traversing guide and embarks on journey device 5 upper end, described digital tension yarn control setup 4 comprises tension pick-up 41 and overfeeding roller 42, described tension pick-up 41 is positioned at overfeeding roller 42 upper end, described traversing guide device 5 of embarking on journey comprises servomotor 51, driving wheel 52, flower wheel 53, thread-carrier 54 and steel rope 55, described driving wheel 52 is fixedly mounted on the main shaft of servomotor 51, and steel rope 55 one ends wound is on driving wheel 52, steel rope 55 other end is by flower wheel 53, and thread-carrier 54 is arranged on steel rope 55, described driving wheel 52 drives high speed rotating by servomotor 51, thus make thread-carrier 54 reciprocating along steel rope 55, yarn cylinder active drive wind2 6 comprises yarn cylinder 61 and yarn cylinder drive motor 62, and described yarn cylinder drive motor 61 is detachably provided with digital encoder 63, and described yarn cylinder drive motor 62 drives yarn cylinder 61 to move.
Described digital tension yarn control setup 4 is connected and fixed by existing screw and lower bracket 2 left side; Embark on journey device 5 and yarn cylinder active drive wind2 6 of described traversing guide is connected and fixed by existing screw and upper bracket 3 left side; Described digital encoder 63 is connected and fixed by existing screw and yarn cylinder drive motor 61, and yarn cylinder drive motor 62 main shaft is fixedly connected with yarn cylinder 61; Described thread-carrier 54 is located on steel rope 55, and thread-carrier 54 directly can be bought from existing market and obtain, and thread-carrier 54 is that those skilled in the art commonly use with the connection mode of steel rope 55, and the present embodiment is just no longer described.
For making the utility model structure more reasonable, as preferably, lower bracket 2 lower end described in the present embodiment and base 1 are connected by screw, described upper bracket 3 lower end and lower bracket 2 upper end are connected by screw, and upper end, lower bracket 2 left side is fixedly connected with bracing frame 7, described traversing guide device 5 lower-left end of embarking on journey is arranged on bracing frame 7 upper end, and bracing frame 7 lower end and lower bracket 2 left side are connected by screw, and bracing frame 7 upper end is connected and fixed by the embark on journey base plate of device 5 of screw and traversing guide.
Described tension pick-up 41 and overfeeding roller 42 are connected and fixed respectively by screw and lower bracket 2 left side.Described overfeeding roller 42 side is provided with tension force control housing 43, tension force control housing 43 is provided with touch-screen 44, tension force when can set winding by touch-screen 44 needed for yarn.
Described thread-carrier 54 the highest crank motion speed on steel rope 55 can reach 800 beats/min.
The present embodiment logarithmic code tension yarn control setup 4 below, embark on journey device 5 and yarn cylinder active drive wind2 6 of traversing guide illustrates respectively, is described as follows:
Digital tension yarn control setup: described tension pick-up is line tension sensor, tension pick-up and overfeeding roller are by existing computer controlled, formed " computerized driving roller ", can constant control regulate the yarn tension in whole winder process, its precision can reach 0.1 gram, effectively avoids the adverse effect produced due to the change of feeding yarn line tension.Tension force when technologist can set winding by the touch-screen on tension force control housing needed for yarn, after in winder process, the tension fluctuation be consecutively detected by line tension sensor is fed back to the control system of existing overfeeding roller by this tension force, its continues to make it with convoluting speed with the overfeeding roller rotative speed that the corresponding time of Millisecond changes existing brush DC servo overfeeding motor and little inertia according to the tension fluctuation that detects, set tension force keeps synchronous.This device and yarn cylinder active drive wind2 form closed loop control, make this equipment truly perfectly achieve the precision cone winder of uniformly linear, constant tension winding.The automatic regulation function of continuation ensure that consistent yarn tension, the function of " precise winding " and " big tube dyes " that possess in conjunction with traversing guide building mortion again, thus ensure that a yarn ectonexine yarn and all yarn cylinders all have identical unwinding tension and density.
Traversing guide building mortion: this device have employed advanced driven by servomotor technology, thread-carrier is installed on a very durable steel rope, steel rope by the driving wheel that is wrapped in servomotor after 2 followers by the rotating of driven by servomotor high speed (thread-carrier is crank motion on a steel cord, and its highest crank motion speed can reach 800 beats/min).The employing of this technology make this apparatus structure compact simple, volume is little, steel rope high-speed cruising steadily and eliminate noise and reduce energy consumption.Simultaneously without apply lubrication oil fat, reduce work-hours and the labour intensity of maintenance.Adopt servomotor traverse yarn guide device, can directly select silk thread reciprocating traverse in every ingot, often group or whole machine-wide and yarn barrel shape, to produce the yarn cylinder of different qualities by computerized terminal.
Yarn cylinder active drive wind2: maximum different of this device and the passive winding of traditional friction-type be just it change friction-type reel in the skidding of yarn in winding process.The winding of yarn cylinder, directly by the motor direct-drive of band digital encoder closed loop control, fundamentally solves the problem of yarn in winding process.This system drives overfeeding roller in conjunction with driven by servomotor traversing guide building mortion, tension pick-up, existing DC servo is brushless overfeeding electric system again, determine the concept of " brand-new precision type bobbin-winding machine ", uniquely a kind of can control reel for yarn around and avoid the bobbin-winding machine of folded circle.
In sum, the utility model meets the requirement of foreign trade product, and simultaneously compared to existing technology, it has at a high speed, efficient, energy-saving and environmental protection and the low advantage of operating cost.
Above-described embodiment is to specific descriptions of the present utility model; only for being further described the utility model; can not be interpreted as the restriction to the utility model protection domain, the technician of this area makes some nonessential improvement according to the content of above-mentioned utility model to the utility model and adjustment all falls within protection domain of the present utility model.

Claims (5)

1. a high-speed precision bobbin winder, comprise base (1) and be vertically mounted on the lower bracket (2) on base (1), described lower bracket (2) upper end is detachably provided with upper bracket (3), it is characterized in that: described lower bracket (2) left side is fixedly installed digital tension yarn control setup (4), described upper bracket (3) lower end, left side is fixedly installed traversing guide and embarks on journey device (5), this traversing guide device (5) of embarking on journey is positioned at digital tension yarn control setup (4) upper end, described upper bracket (3) upper end, left side is fixedly installed yarn cylinder active drive wind2 (6), this yarn cylinder active drive wind2 (6) is positioned at traversing guide and embarks on journey device (5) upper end: described digital tension yarn control setup (4) comprises tension pick-up (41) and overfeeding roller (42), described tension pick-up (41) is positioned at overfeeding roller (42) upper end, described traversing guide device (5) of embarking on journey comprises servomotor (51), driving wheel (52), flower wheel (53), thread-carrier (54) and steel rope (55), described driving wheel (52) is fixedly mounted on the main shaft of servomotor (51), and steel rope (55) one ends wound is on driving wheel (52), steel rope (55) other end is by flower wheel (53), and thread-carrier (54) is arranged on steel rope (55), described driving wheel (52) drives high speed rotating by servomotor (51), thus make thread-carrier (54) reciprocating along steel rope (55), yarn cylinder active drive wind2 (6) comprises yarn cylinder (61) and yarn cylinder drive motor (62), described yarn cylinder drive motor (61) is detachably provided with digital encoder (63), and described yarn cylinder drive motor (62) drives yarn cylinder (61) motion.
2. a kind of high-speed precision bobbin winder according to claim 1, it is characterized in that: described lower bracket (2) lower end and base (1) are connected by screw, described upper bracket (3) lower end and lower bracket (2) upper end are connected by screw, and lower bracket (2) upper end, left side is fixedly connected with bracing frame (7), described traversing guide device (5) lower-left end of embarking on journey is arranged on bracing frame (7) upper end, and bracing frame (7) lower end and lower bracket (2) left side are connected by screw, bracing frame (7) upper end is connected and fixed by the embark on journey base plate of device (5) of screw and traversing guide.
3. a kind of high-speed precision bobbin winder according to claim 2, is characterized in that: described tension pick-up (41) and overfeeding roller (42) are connected and fixed respectively by screw and lower bracket (2) left side.
4. a kind of high-speed precision bobbin winder according to claim 3, it is characterized in that: described overfeeding roller (42) side is provided with tension force control housing (43), tension force control housing (43) is provided with touch-screen (44), tension force when can set winding by touch-screen (44) needed for yarn.
5. a kind of high-speed precision bobbin winder according to claim 4, is characterized in that: described thread-carrier (54) the highest crank motion speed on steel rope (55) can reach 800 beats/min.
CN201420669674.6U 2014-11-10 2014-11-10 A kind of high-speed precision bobbin winder Active CN204223961U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104860122A (en) * 2015-05-25 2015-08-26 苏州爱立方服饰有限公司 Winding production line used for yarn replacing bar
CN104860120A (en) * 2014-11-10 2015-08-26 浙江伟峰机械有限公司 High-speed precision winder
CN110894025A (en) * 2019-11-22 2020-03-20 长兴鹏盛纺织品有限公司 Novel bobbin winder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104860120A (en) * 2014-11-10 2015-08-26 浙江伟峰机械有限公司 High-speed precision winder
CN104860122A (en) * 2015-05-25 2015-08-26 苏州爱立方服饰有限公司 Winding production line used for yarn replacing bar
CN110894025A (en) * 2019-11-22 2020-03-20 长兴鹏盛纺织品有限公司 Novel bobbin winder

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