CN209097929U - An optical fiber automatic arranging and winding machine - Google Patents

An optical fiber automatic arranging and winding machine Download PDF

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Publication number
CN209097929U
CN209097929U CN201821929553.5U CN201821929553U CN209097929U CN 209097929 U CN209097929 U CN 209097929U CN 201821929553 U CN201821929553 U CN 201821929553U CN 209097929 U CN209097929 U CN 209097929U
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winding
shaft
winding machine
motor
reel
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张子康
石其年
李信铖
云丰泽
王梓涵
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Hubei Polytechnic University
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Hubei Polytechnic University
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Abstract

本实用新型公开了一种光纤自动排线绕线机,包括绕线机机体,绕线机机体包括机体底盘、支撑轴板和两组绕线盘,绕线盘之间固接有盘轴,绕线盘的内圆周端之间环绕固接有若干绕线辊,绕线盘均通过盘轴与支撑轴板相活动连接,支撑轴板的外侧一端设置有电机组,电机组的底端连接有电连接线,电机组的另一端设置有直流无刷行星减速电机,直流无数行星减速电机的输出端贯通盘轴内部活动设置有电机驱动轴。本实用新型通过直流无刷行星减速电机作为绕线盘的驱动装置,为绕线盘直接提供动力,无需皮带、链条、齿轮等传动机构,减小了绕线机的体积和重量,节省了工作空间,节约了使用成本,自动排线器自动移动排线,保证线材缠绕排列的整齐性。

The utility model discloses an optical fiber automatic arranging and winding machine, which comprises a winding machine body. The winding machine body comprises a body chassis, a support shaft plate and two sets of winding reels, and a reel shaft is fixedly connected between the winding reels. A number of winding rollers are surrounded and fixed between the inner circumferential ends of the winding reels. The winding reels are all movably connected with the support shaft plate through the reel shaft. The outer end of the support shaft plate is provided with a motor group, and the bottom end of the motor group is connected There is an electrical connection line, the other end of the motor unit is provided with a DC brushless planetary deceleration motor, and the output end of the DC countless planetary deceleration motor is movably provided with a motor drive shaft through the interior of the disc shaft. The utility model uses the DC brushless planetary deceleration motor as the driving device of the winding reel to directly provide power for the winding reel, without the need for transmission mechanisms such as belts, chains, gears, etc., which reduces the volume and weight of the winding machine and saves work. Space, saving the cost of use, the automatic cable arrangement automatically moves the cable to ensure the neatness of the wire winding arrangement.

Description

一种光纤自动排线绕线机An optical fiber automatic arranging and winding machine

技术领域technical field

本实用新型涉及一种绕线装置,特别涉及一种光纤自动排线绕线机。The utility model relates to a winding device, in particular to an optical fiber automatic arranging and winding machine.

背景技术Background technique

绕线机是一种将线材缠绕到特定工件上的设备,具有排线宽幅可调、自动变换绕线方向、所绕线圈整齐、圈数准确等优点,被广泛应用于变压器线圈、电感线圈等各种线圈的绕制生产,现有的光纤线材绕线器体积大,结构配件多而复杂,操作烦琐,需要多个操作人员才能现线材的收放,且在结构上大都是采用外置的电机通过皮带、链条等传动机构为装置提供动力,而外置的皮带、链条以及齿轮等传动机构又恰恰增加了绕线设备的体积,重量和结构操作的繁琐性,导致装置的故障率因为部件的增加而增大,从而影响产品的使用寿命,影响了绕线工作的进行,降低了工作效率。Winding machine is a kind of equipment that winds the wire on a specific workpiece. It has the advantages of adjustable wire width, automatic change of winding direction, neat coils, accurate number of turns, etc. It is widely used in transformer coils, inductance coils, etc. For the winding and production of various coils, the existing optical fiber wire winders are large in size, have many and complex structural accessories, and are cumbersome to operate. Multiple operators are required to retract and unwind the wires, and most of them are external in structure. The electric motor provides power for the device through belts, chains and other transmission mechanisms, and the external belts, chains and gears and other transmission mechanisms just increase the volume, weight and complexity of the winding equipment, resulting in the failure rate of the device due to The number of components increases, which affects the service life of the product, affects the winding work, and reduces the work efficiency.

实用新型内容Utility model content

本实用新型要解决的技术问题是克服现有技术的缺陷,提供一种光纤自动排线绕线机,直流无刷行星减速电机直接提供动力,无需皮带、链条、齿轮等传动机构,减小绕线机的体积和重量,减小设备的占地面积,节省了工作空间,节约了使用成本,自动排线器自动移动排线,不会出现打结的情况。The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an optical fiber automatic arranging and winding machine. The DC brushless planetary deceleration motor directly provides power without the need for transmission mechanisms such as belts, chains, gears, etc. The volume and weight of the wire machine reduce the footprint of the equipment, save the working space, and save the cost of use. The automatic wire arrangement automatically moves the wire without knotting.

为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions:

本实用新型一种光纤自动排线绕线机,包括绕线机机体,所述绕线机机体包括机体底盘、支撑轴板和两组绕线盘,所述绕线盘之间固接有盘轴,所述绕线盘的内圆周端之间环绕固接有若干绕线辊,所述绕线盘均通过盘轴与支撑轴板相活动连接,所述支撑轴板的外侧一端设置有电机组,所述电机组的底端连接有电连接线,所述电机组的另一端设置有直流无刷行星减速电机,所述直流无刷行星减速电机的输出端贯通盘轴内部活动设置有电机驱动轴,且电机驱动轴与盘轴相固接。The utility model relates to an optical fiber automatic arranging and winding machine, which comprises a winding machine body. The winding machine body comprises a body chassis, a support shaft plate and two sets of winding reels, and the reels are fixedly connected between the winding reels. There are several winding rollers around and fixed between the inner circumferential ends of the winding reels, and the winding reels are all movably connected with the support shaft plate through the reel shaft, and the outer end of the support shaft plate is provided with an electrical The bottom end of the motor unit is connected with an electrical connection line, the other end of the motor unit is provided with a DC brushless planetary deceleration motor, and the output end of the DC brushless planetary deceleration motor is movably provided with a motor through the interior of the disk shaft A drive shaft, and the motor drive shaft is fixedly connected with the disc shaft.

作为本实用新型的一种优选技术方案,所述支撑轴板的底端均固接有平行安装架,所述平行安装架的底部固接有总支撑架,所述总支撑架的外侧端均固接有延伸架,所述延伸架的外侧端固定安装有排线器安装板,所述排线器安装板之间上下分别对应固接有移动轴和辅助轴,所述移动轴和辅助轴的外侧端套接活动安装有自动排线器。As a preferred technical solution of the present invention, the bottom ends of the support shaft plates are all fixed with parallel mounting frames, the bottom of the parallel mounting frames is fixed with a general support frame, and the outer ends of the general support frames are An extension frame is fixedly connected, the outer end of the extension frame is fixedly installed with a cable arrangement mounting plate, and a moving shaft and an auxiliary shaft are respectively fixed up and down between the cable arrangement mounting plates, and the moving shaft and the auxiliary shaft are respectively fixed. The outer end of the socket is movably installed with an automatic cable arrangement.

作为本实用新型的一种优选技术方案,所述总支撑架的底部固定安装有机体底盘,所述总支撑架的内侧端均固定安装有加强架,所述加强架的另一端与机体底盘相固接。As a preferred technical solution of the present invention, the bottom of the general support frame is fixedly installed with an organic chassis, the inner end of the general support frame is fixedly installed with a reinforcement frame, and the other end of the reinforcement frame is fixed with the body chassis catch.

作为本实用新型的一种优选技术方案,所述机体底盘的一端设置有控制台,所述电机组通过电连接线与控制台相连接。As a preferred technical solution of the present invention, one end of the chassis of the body is provided with a console, and the motor unit is connected to the console through an electrical connection line.

作为本实用新型的一种优选技术方案,所述排线器安装板的底部均固定安装有辅助支撑杆,所述辅助支撑杆的底端与机体底盘相固接。As a preferred technical solution of the present invention, auxiliary support rods are fixedly installed at the bottom of the cable arrangement mounting plate, and the bottom ends of the auxiliary support rods are fixedly connected with the chassis of the body.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:

本实用新型通过直流无刷行星减速电机作为绕线盘的驱动装置,直流无刷行星减速电机直接安装在绕线盘上,为绕线盘直接提供动力,无需皮带、链条、齿轮等传动机构,大大减小了整个绕线机的体积和重量,减小了设备的占地面积,节省了工作空间,提高了装置的使用寿命和安全性能,节约了使用成本,通过自动排线器自动移动排线,在光纤线材的收放过程中,保证光纤线材缠绕排列的整齐性,不会出现打结的情况。The utility model uses the DC brushless planetary deceleration motor as the driving device of the winding reel, and the DC brushless planetary deceleration motor is directly installed on the winding reel to directly provide power for the winding reel, without the need for transmission mechanisms such as belts, chains, gears, etc. The volume and weight of the entire winding machine are greatly reduced, the floor space of the equipment is reduced, the working space is saved, the service life and safety performance of the device are improved, and the use cost is saved. In the process of retracting and unwinding the optical fiber cable, ensure the neatness of the winding arrangement of the optical fiber cable, and there will be no knots.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:

图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2是本实用新型的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the present utility model;

图中:1、绕线机机体;2、机体底盘;3、支撑轴板;4、绕线盘;5、盘轴;6、绕线辊;7、电机组;8、电连接线;9、直流无刷行星减速电机;10、电机驱动轴;11、平行安装架;12、总支撑架;13、延伸架;14、排线器安装板;15、移动轴;16、辅助轴;17、自动排线器;18、加强架;19、控制台;20、辅助支撑杆。In the figure: 1. Winding machine body; 2. Body chassis; 3. Support shaft plate; 4. Winding reel; 5. Reel shaft; 6. Winding roller; 7. Motor unit; 8. Electrical connection line; 9 , brushless DC planetary gear motor; 10, motor drive shaft; 11, parallel mounting frame; 12, total support frame; 13, extension frame; 14, cable arrangement mounting plate; 15, moving shaft; 16, auxiliary shaft; 17 , Automatic cable arrangement; 18, Reinforcement frame; 19, Console; 20, Auxiliary support rod.

具体实施方式Detailed ways

以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。其中附图中相同的标号全部指的是相同的部件。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, but not to limit the present utility model. Wherein the same reference numbers in the drawings refer to the same parts throughout.

此外,如果已知技术的详细描述对于示出本实用新型的特征是不必要的,则将其省略。需要说明的是,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义,而不能理解为指示或暗示相对重要性。Also, if a detailed description of the known art is not necessary to illustrate the features of the present invention, it will be omitted. It should be noted that the terms "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a The direct connection can also be indirectly connected through an intermediate medium, and it can be the internal communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations, but cannot be interpreted as indicating or implying relative importance.

实施例1Example 1

如图1-2所示,本实用新型提供一种光纤自动排线绕线机,包括绕线机机体1,绕线机机体1包括机体底盘2、支撑轴板3和两组绕线盘4,绕线盘 4之间固接有盘轴5,绕线盘4的内圆周端之间环绕固接有若干绕线辊6,绕线盘4均通过盘轴5与支撑轴板3相活动连接,支撑轴板3的外侧一端设置有电机组7,电机组7的底端连接有电连接线8,电机组7的另一端设置有直流无刷行星减速电机9,直流无刷行星减速电机9的输出端贯通盘轴5内部活动设置有电机驱动轴10,且电机驱动轴10与盘轴5相固接,减少了皮带链条等传动结构,直接为绕线盘4提供动力。As shown in Figures 1-2, the utility model provides an optical fiber automatic arranging and winding machine, comprising a winding machine body 1, and the winding machine body 1 includes a body chassis 2, a support shaft plate 3 and two sets of winding disks 4 , a reel shaft 5 is fixed between the winding reels 4, and a number of winding rollers 6 are surrounded and fixed between the inner circumferential ends of the reel 4, and the winding reels 4 are all movable through the reel shaft 5 and the support shaft plate 3 Connection, the outer end of the support shaft plate 3 is provided with a motor group 7, the bottom end of the motor group 7 is connected with an electrical connection line 8, the other end of the motor group 7 is provided with a DC brushless planetary gear motor 9, a DC brushless planetary gear motor A motor drive shaft 10 is movably provided at the output end of the 9 through the inside of the reel shaft 5, and the motor drive shaft 10 is fixedly connected with the reel shaft 5, which reduces the transmission structure such as belt chains and directly provides power for the winding reel 4.

进一步的,支撑轴板3的底端均固接有平行安装架11,平行安装架11的底部固接有总支撑架12,总支撑架12的外侧端均固接有延伸架13,延伸架 13的外侧端固定安装有排线器安装板14,排线器安装板14之间上下分别对应固接有移动轴15和辅助轴16,移动轴15和辅助轴16的外侧端套接活动安装有自动排线器17,便于自动移动排线。Further, the bottom end of the support shaft plate 3 is fixed with a parallel mounting frame 11 , the bottom of the parallel mounting frame 11 is fixed with a general support frame 12 , and the outer end of the general support frame 12 is fixed with an extension frame 13 , and the extension frame The outer end of 13 is fixedly installed with a cable arrangement mounting plate 14, and the upper and lower sides of the cable arrangement mounting plate 14 are respectively fixed with a moving shaft 15 and an auxiliary shaft 16. There is an automatic cable arrangement 17, which is convenient to automatically move the cable arrangement.

总支撑架12的底部固定安装有机体底盘2,总支撑架12的内侧端均固定安装有加强架18,加强架18的另一端与机体底盘2相固接,便于提高总支撑架12的结构稳定性。The bottom of the general support frame 12 is fixedly installed with the body chassis 2, the inner end of the general support frame 12 is fixedly installed with a reinforcement frame 18, and the other end of the reinforcement frame 18 is fixedly connected with the body chassis 2, which is convenient to improve the structural stability of the overall support frame 12. sex.

机体底盘2的一端设置有控制台19,电机组7通过电连接线8与控制台 19相连接,便于控制电机。One end of the chassis 2 of the body is provided with a console 19, and the motor group 7 is connected with the console 19 through an electrical connection line 8, which is convenient for controlling the motor.

排线器安装板14的底部均固定安装有辅助支撑杆20,辅助支撑杆20的底端与机体底盘2相固接便于支撑排线器安装板14。Auxiliary support rods 20 are fixedly installed on the bottom of the cable arrangement mounting plate 14 , and the bottom ends of the auxiliary support rods 20 are fixedly connected with the chassis 2 of the body to support the cable arrangement mounting plate 14 .

具体的,使用时,将光纤线材的一头引入自动排线器17,在自动排线器 17的另一头,将光纤线材的一端穿过绕线盘4的其中一根绕线辊6,并与绕线辊6打活结,此时通过控制台19启动直流无刷行星减速电机9,与此同时启动自动排线器17,直流无刷行星减速电机9直接通过电机驱动轴10带动盘轴5,盘轴5带动绕线盘4转动,绕线辊6也随之转动,带动光纤线材以圆周状缠绕在绕线盘4的绕线辊6上,自动排线器17沿着移动轴15和辅助轴16 左右匀速移动,左右整齐的排列光纤线材在绕线盘4上,不会产生打结的情况。Specifically, when in use, one end of the optical fiber wire is introduced into the automatic cable arrangement 17, and at the other end of the automatic cable arrangement 17, one end of the optical fiber cable is passed through one of the winding rollers 6 of the winding reel 4, and is connected with The winding roller 6 is knotted. At this time, the brushless DC planetary deceleration motor 9 is started through the console 19, and at the same time, the automatic cable arrangement 17 is activated. The brushless DC planetary deceleration motor 9 directly drives the disc shaft 5 through the motor drive shaft 10. The reel shaft 5 drives the reel 4 to rotate, and the reel 6 also rotates, driving the optical fiber wire to be wound on the reel 6 of the reel 4 in a circular shape. The shaft 16 moves at a constant speed from left to right, and the optical fiber wires are neatly arranged on the spool 4 without knotting.

本实用新型通过直流无刷行星减速电机9作为绕线盘的驱动装置,直流无刷行星减速电机9直接安装在绕线盘4上,为绕线盘4直接提供动力,无需皮带、链条、齿轮等传动机构,大大减小了整个绕线机的体积和重量,减小了设备的占地面积,节省了工作空间,提高了装置的使用寿命和安全性能,节约了使用成本,通过自动排线器17自动移动排线,在光纤线材的收放过程中,保证光纤线材缠绕排列的整齐性,不会出现打结的情况。The utility model uses the DC brushless planetary deceleration motor 9 as the driving device of the winding reel. The DC brushless planetary deceleration motor 9 is directly installed on the winding reel 4 to directly provide power for the winding reel 4 without belts, chains and gears. and other transmission mechanisms, which greatly reduces the volume and weight of the entire winding machine, reduces the footprint of the equipment, saves the working space, improves the service life and safety performance of the device, and saves the cost of use. The device 17 automatically moves the cable, and ensures the neatness of the winding and arrangement of the optical fiber during the process of retracting and unwinding the optical fiber, and there will be no knots.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (5)

1.一种光纤自动排线绕线机,包括绕线机机体(1),其特征在于,所述绕线机机体(1)包括机体底盘(2)、支撑轴板(3)和两组绕线盘(4),所述绕线盘(4)之间固接有盘轴(5),所述绕线盘(4)的内圆周端之间环绕固接有若干绕线辊(6),所述绕线盘(4)均通过盘轴(5)与支撑轴板(3)相活动连接,所述支撑轴板(3)的外侧一端设置有电机组(7),所述电机组(7)的底端连接有电连接线(8),所述电机组(7)的另一端设置有直流无刷行星减速电机(9),所述直流无刷行星减速电机(9)的输出端贯通盘轴(5)内部活动设置有电机驱动轴(10),且电机驱动轴(10)与盘轴(5)相固接。1. An optical fiber automatic arranging and winding machine, comprising a winding machine body (1), wherein the winding machine body (1) comprises a body chassis (2), a support shaft plate (3) and two groups of A winding reel (4), a reel shaft (5) is fixedly connected between the winding reels (4), and a plurality of winding rollers (6) are fixed around the inner circumferential ends of the winding reel (4). ), the winding reels (4) are all movably connected to the support shaft plate (3) through the reel shaft (5), and the outer end of the support shaft plate (3) is provided with a motor group (7), the electric motor The bottom end of the unit (7) is connected with an electrical connection line (8), and the other end of the motor unit (7) is provided with a DC brushless planetary deceleration motor (9). A motor drive shaft (10) is movably provided at the output end through the inside of the disc shaft (5), and the motor drive shaft (10) is fixedly connected with the disc shaft (5). 2.根据权利要求1所述的一种光纤自动排线绕线机,其特征在于,所述支撑轴板(3)的底端均固接有平行安装架(11),所述平行安装架(11)的底部固接有总支撑架(12),所述总支撑架(12)的外侧端均固接有延伸架(13),所述延伸架(13)的外侧端固定安装有排线器安装板(14),所述排线器安装板(14)之间上下分别对应固接有移动轴(15)和辅助轴(16),所述移动轴(15)和辅助轴(16)的外侧端套接活动安装有自动排线器(17)。2. An optical fiber automatic arranging and winding machine according to claim 1, characterized in that a parallel mounting frame (11) is fixedly connected to the bottom end of the supporting shaft plate (3), and the parallel mounting frame is The bottom of (11) is fixed with a general support frame (12), the outer ends of the general support frame (12) are fixed with extension frames (13), and the outer ends of the extension frames (13) are fixedly installed with rows of A cable device mounting plate (14), a moving shaft (15) and an auxiliary shaft (16) are respectively fixed up and down between the cable device mounting plate (14), the moving shaft (15) and the auxiliary shaft (16) ) an automatic cable arrangement (17) is movably installed on the outer end of the socket. 3.根据权利要求2所述的一种光纤自动排线绕线机,其特征在于,所述总支撑架(12)的底部固定安装有机体底盘(2),所述总支撑架(12)的内侧端均固定安装有加强架(18),所述加强架(18)的另一端与机体底盘(2)相固接。3. The optical fiber automatic arranging and winding machine according to claim 2, wherein the bottom of the overall support frame (12) is fixedly installed with an organic chassis (2), and the bottom of the overall support frame (12) A reinforcing frame (18) is fixedly installed at the inner end, and the other end of the reinforcing frame (18) is fixedly connected with the chassis (2). 4.根据权利要求1所述的一种光纤自动排线绕线机,其特征在于,所述机体底盘(2)的一端设置有控制台(19),所述电机组(7)通过电连接线(8)与控制台(19)相连接。4. An optical fiber automatic arranging and winding machine according to claim 1, characterized in that, one end of the chassis (2) of the body is provided with a console (19), and the motor group (7) is electrically connected Line (8) is connected to console (19). 5.根据权利要求2所述的一种光纤自动排线绕线机,其特征在于,所述排线器安装板(14)的底部均固定安装有辅助支撑杆(20),所述辅助支撑杆(20)的底端与机体底盘(2)相固接。5. The optical fiber automatic arranging and winding machine according to claim 2, wherein an auxiliary support rod (20) is fixedly installed on the bottom of the cable arrangement mounting plate (14), and the auxiliary support The bottom end of the rod (20) is fixedly connected with the chassis (2) of the body.
CN201821929553.5U 2018-11-22 2018-11-22 An optical fiber automatic arranging and winding machine Expired - Fee Related CN209097929U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109179068A (en) * 2018-11-22 2019-01-11 湖北理工学院 A kind of optical fiber structured automatical thread-arranging-winding machine
CN110980408A (en) * 2019-12-11 2020-04-10 嘉善精田精密机械制造有限公司 Yarn double-twisting machine winding displacement mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109179068A (en) * 2018-11-22 2019-01-11 湖北理工学院 A kind of optical fiber structured automatical thread-arranging-winding machine
CN110980408A (en) * 2019-12-11 2020-04-10 嘉善精田精密机械制造有限公司 Yarn double-twisting machine winding displacement mechanism

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