CN204471064U - Tool magazine and use the lathe of this tool magazine - Google Patents
Tool magazine and use the lathe of this tool magazine Download PDFInfo
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- CN204471064U CN204471064U CN201520115642.6U CN201520115642U CN204471064U CN 204471064 U CN204471064 U CN 204471064U CN 201520115642 U CN201520115642 U CN 201520115642U CN 204471064 U CN204471064 U CN 204471064U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/045—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers using a tool holder as a work-transporting gripper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
- B23Q3/15706—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a single tool being inserted in a spindle directly from a storage device, i.e. without using transfer devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2230/00—Special operations in a machine tool
- B23Q2230/002—Using the spindle for performing a non machining or non measuring operation, e.g. cleaning, actuating a mechanism
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及机械加工领域,特别是一种刀库以及使用该刀库的机床。The utility model relates to the field of mechanical processing, in particular to a knife magazine and a machine tool using the knife magazine.
背景技术Background technique
刀库是一种提供自动化加工过程中所需之储刀以及换刀需求的装置,其自动换刀以及可以储放多种刀具的刀库,改变了传统以人为主的生产方式。借由电脑程序的控制,可以完成各种不同的加工需求,如铣削、钻孔、镗孔、攻牙等,大幅缩短加工时程,降低生产成本。The tool magazine is a device that provides the tool storage and tool change required in the automated machining process. Its automatic tool change and tool magazine that can store a variety of tools have changed the traditional human-oriented production method. With the control of computer programs, various processing requirements can be completed, such as milling, drilling, boring, tapping, etc., which greatly shortens the processing time and reduces production costs.
在机械加工中采用机床如铣床、车床对工件进行加工,由于待加工工件不同部位的加工精度要求不同,对工件不同的部位进行加工时,需要采用不同规格的刀具。因此,常采用刀库来储藏不同规格的刀具以供机床换取,提高加工的工作效率,缩短工时。然而,对于机床要进行加工的工件大都采取人工的进料方式,操作人员将需要加工的工件固定到工作台上,然后利用刀具对工件进行加工,采用人工固定工件,只能是一个工件加工完毕取下后再固定下一个工件,不但效率低,而且有可能会由于每个工件固定效果不一样造成加工后的工件之间存在偏差,甚至由于固定不好造成工件报废。其次,目前在使用的刀库都只用于储存刀具,只能为机床提供换刀储刀之功能,没有充分发挥刀库的功能,没有充分的将刀库与机床配合起来,进一步提高工作效率降低人力成本。In mechanical processing, machine tools such as milling machines and lathes are used to process workpieces. Since different parts of the workpiece to be processed have different processing accuracy requirements, different specifications of tools are required to process different parts of the workpiece. Therefore, tool magazines are often used to store tools of different specifications for exchange by machine tools, improving processing efficiency and shortening working hours. However, most of the workpieces to be processed by the machine tool are manually fed. The operator fixes the workpiece to be processed on the workbench, and then uses the tool to process the workpiece. Manually fixing the workpiece can only complete one workpiece. Fixing the next workpiece after taking it off is not only inefficient, but also may cause deviations between the processed workpieces due to the different fixing effects of each workpiece, and even cause the workpiece to be scrapped due to poor fixation. Secondly, the tool magazines currently in use are only used to store tools, and can only provide the function of changing and storing tools for the machine tool. The function of the tool magazine has not been fully utilized, and the tool magazine has not been fully coordinated with the machine tool to further improve work efficiency. Reduce labor costs.
发明内容Contents of the invention
为了解决上述现有技术的不足,本实用新型的目的是提供一种不但可以储存刀具还可以储存工件的刀库。In order to solve the disadvantages of the above-mentioned prior art, the purpose of this utility model is to provide a tool magazine that can store not only tools but also workpieces.
为了实现上述目的,本实用新型所设计的一种刀库,包括若干刀具夹具,所述刀具夹具固定于第一传输带上,还包括若干工件夹具,所述工件夹具固定于第二传输带上。在刀库内设置第一传输带与第二传输带,并分别用于固定、传输刀具与工件,使刀库的功能更强大。In order to achieve the above object, a tool magazine designed by the utility model includes a plurality of tool holders, the tool holders are fixed on the first transmission belt, and several workpiece holders are fixed on the second transmission belt . The first transmission belt and the second transmission belt are arranged in the tool magazine, and are respectively used for fixing and transmitting the tool and the workpiece, so that the function of the tool magazine is more powerful.
进一步,所述第一传输带与第二传输带均为环状传输带,采用环状传输带,增加了刀库里的刀具与工件的存放量,而且不会过分增大刀库的体积。Further, the first conveyor belt and the second conveyor belt are both endless conveyor belts, and the adoption of the endless conveyor belt increases the storage capacity of tools and workpieces in the tool magazine without excessively increasing the volume of the tool magazine.
本实用新型的另一目的是提供一种使用上述刀库的机床,可以提高整个机床的工作效率,自动化进料,降低成本。Another object of the present invention is to provide a machine tool using the above-mentioned tool magazine, which can improve the working efficiency of the entire machine tool, automatically feed materials, and reduce costs.
为了实现上述目的,本实用新型所设计的一种机床,包括底座,工作台,进给机构以及刀库,所述工作台位于底座上,所述进给机构可相对底座来回移动,该进给机构包括主轴,所述主轴上可装设有刀具并可相对该底座移动到所述工作台上对固定在工作台上的工件进行加工,该刀库装设于所述底座一侧,所述刀库包括若干刀具夹具,所述刀具夹具固定于第一传输带上,该刀库还包括若干工件夹具,所述工件夹具固定于第二传输带上;所述进给结构还包括机械手,所述机械手与一气缸相连,从而使机械手可在气缸的带动下旋转与上下移动,所述气缸随主轴相对底座一起移动。In order to achieve the above object, a kind of machine tool designed by the utility model includes a base, a workbench, a feed mechanism and a tool magazine. The workbench is located on the base, and the feed mechanism can move back and forth relative to the base. The mechanism includes a main shaft on which a tool can be installed and can move to the workbench relative to the base to process the workpiece fixed on the workbench. The tool magazine is installed on one side of the base. The tool magazine includes several tool holders, and the tool holder is fixed on the first conveyor belt. The tool magazine also includes some workpiece holders, and the workpiece holder is fixed on the second conveyor belt; The manipulator is connected with a cylinder so that the manipulator can rotate and move up and down driven by the cylinder, and the cylinder moves with the main shaft relative to the base.
进一步,所述第一传输带位于所述第二传输带上方,有利于刀具与工件的取放,不会产生任何干扰。Further, the first conveyor belt is located above the second conveyor belt, which is beneficial to pick and place the tool and the workpiece without any interference.
进一步,所述底座上设有与其相垂直的基座,所述基座上设有若干滑轨,所述进给机构可沿着所述滑轨滑动。Further, the base is provided with a base perpendicular thereto, and the base is provided with several slide rails, and the feeding mechanism can slide along the slide rails.
进一步,所述基座沿着滑轨方向上的两端分别设有限位块。Further, limit blocks are respectively provided at both ends of the base along the direction of the slide rail.
本实用新型得到的刀库以及使用该刀库的机床,其技术效果是:在刀库内设置工件夹具用以储存工件,增强了刀库的功能;选取相应的刀具之后,通过机械手选取工件并对工件进行加工,减少了人工的进料过程,提高了工作效率,降低了人工成本。The technical effect of the tool magazine obtained by the utility model and the machine tool using the tool magazine is: a workpiece fixture is set in the tool magazine to store workpieces, which enhances the function of the tool magazine; Processing the workpiece reduces the manual feeding process, improves work efficiency and reduces labor costs.
附图说明Description of drawings
图1是实施例1中的结构示意图。Fig. 1 is the structural representation among the embodiment 1.
图2是实施例1中更换刀具时的结构示意图。Fig. 2 is a schematic diagram of the structure when the tool is replaced in embodiment 1.
图3是实施例1中更换工件时的结构示意图。Fig. 3 is a structural schematic diagram when the workpiece is replaced in embodiment 1.
图4是实施例2中更换刀具时的立体结构示意图。Fig. 4 is a schematic perspective view of the three-dimensional structure when the tool is replaced in embodiment 2.
图5是实施例2中更换工件时的立体结构示意图。FIG. 5 is a schematic perspective view of the three-dimensional structure when the workpiece is replaced in Embodiment 2. FIG.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例1:Example 1:
如图1-3所示,本实用新型提供的一种机床,包括底座1,工作台2,进给机构以及刀库,所述工作台2位于底座1的上表面中间,工作台2可以固定工件3并可驱动工件旋转,所述进给机构可相对底座1来回移动,所述进给机构包括主轴4与可伸缩的机械手5,所述主轴4上可装设刀具6并可相对底座1移动到工作台2上利用刀具6对固定在工作台2上的工件3进行加工,所述机械手5与一气缸7相连,该机械手5可在气缸7的带动下旋转与上下移动,所述气缸7随主轴4相对底座1一起移动。As shown in Figure 1-3, a kind of machine tool provided by the utility model includes a base 1, a workbench 2, a feed mechanism and a tool magazine, the workbench 2 is located in the middle of the upper surface of the base 1, and the workbench 2 can be fixed The workpiece 3 can also drive the workpiece to rotate. The feed mechanism can move back and forth relative to the base 1. The feed mechanism includes a main shaft 4 and a telescopic manipulator 5. A tool 6 can be installed on the main shaft 4 and can move relative to the base 1. Move to the workbench 2 and use the tool 6 to process the workpiece 3 fixed on the workbench 2. The manipulator 5 is connected to a cylinder 7. The manipulator 5 can rotate and move up and down driven by the cylinder 7. The cylinder 7 moves with the main shaft 4 relative to the base 1.
本实施例中,所述底座1上设有与其相垂直的基座8,所述基座8上设有若干滑轨9,所述进给机构可沿着所述滑轨9滑动,为了防止进给机构滑出基座8,本实施例中,所述基座8沿着滑轨9方向上的两端分别设有限位块10。In this embodiment, the base 1 is provided with a base 8 perpendicular to it, and the base 8 is provided with a plurality of slide rails 9, and the feed mechanism can slide along the slide rails 9, in order to prevent The feeding mechanism slides out of the base 8 . In this embodiment, the two ends of the base 8 along the direction of the slide rail 9 are respectively provided with limiting blocks 10 .
所述刀库装设于所述底座1一侧,所述基座8一端位于所述刀库上方,即位于刀库上方的基座8一端位于所述底座1外面,本实施例中,刀库位于底座1的右侧,所述基座8的右侧一端位于所述底座1外面,所述刀库包括若干刀具夹具11,所述刀具夹具11固定于第一传输带12上,该刀库还包括若干工件夹具13,所述工件夹具13固定于第二传输带14上,刀库内设置刀具夹具11与工件夹具13,可以储存刀具6与工件3,本实施例中,第一传输带12与第二传输带14均为环状传输带,采用环状传输带,不但可以提高刀库里的刀具与工件的存放量,而且不会过分增大刀库的体积,当需要更换刀具或者工件时,第一传输带12或者第二传输带14分别在其驱动装置的作用下转动,转到所需要的刀具6或者工件3时停止。The knife magazine is installed on one side of the base 1, and one end of the base 8 is located above the knife magazine, that is, one end of the base 8 above the knife magazine is located outside the base 1. In this embodiment, the knife The library is located on the right side of the base 1, and one end of the right side of the base 8 is located outside the base 1. The tool library includes several tool holders 11, and the tool holders 11 are fixed on the first conveyor belt 12. Storehouse also comprises some workpiece fixtures 13, and described workpiece fixtures 13 are fixed on the second transmission belt 14, and tool fixture 11 and workpiece fixture 13 are arranged in the tool storehouse, can store cutting tool 6 and workpiece 3, in the present embodiment, the first transmission The belt 12 and the second conveyor belt 14 are both endless conveyor belts. Adopting the endless conveyor belt can not only increase the storage capacity of the cutting tool and the workpiece in the tool magazine, but also not increase the volume of the tool magazine excessively. When it is necessary to replace the tool or Workpieces, the first conveyor belt 12 or the second conveyor belt 14 rotates under the action of its driving device respectively, and stops when turning to the required tool 6 or workpiece 3 .
所述第一传输带12位于所述第二传输带14的上方,第一传输带12可以位于第二传输带14的正上方,也可以是交错设置,但是在交错设置时,第二传输带14与第一传输带12在水平方向上的偏离距离不易太大,距离过大就会造成刀库的整体体积过大,也容易导致机械手5的伸缩长度过长,从而导致整个机床运行困难,效率低下,同时要保证第一传输带12位于第二传输带14的上方,本实施例中为正上方,如此设置,有利于主轴4在更换刀具以及机械手5在更换工件时,不会产生任何干扰。The first conveyor belt 12 is positioned above the second conveyor belt 14, the first conveyor belt 12 can be positioned right above the second conveyor belt 14, or can be arranged in a staggered manner, but when the staggered arrangement, the second conveyor belt The deviation distance between 14 and the first conveyor belt 12 in the horizontal direction should not be too large. If the distance is too large, the overall volume of the tool magazine will be too large, and the telescopic length of the manipulator 5 will be too long, which will cause the operation of the entire machine tool to be difficult. Efficiency is low, at the same time to ensure that the first transmission belt 12 is positioned at the top of the second transmission belt 14, in the present embodiment, it is directly above, so set up, it is beneficial for the main shaft 4 to replace the tool and the manipulator 5 when changing the workpiece, without any interference.
机械手5在气缸7带动下往上移动到顶端时,保证机械手处于整个刀库上方,移动到底部时,机械手5伸长可夹取位于工件夹具13内的工件3。可伸缩的机械手5属于现有技术,在此不再赘述。When the manipulator 5 moved up to the top under the drive of the cylinder 7, it ensured that the manipulator was above the entire tool magazine, and when it moved to the bottom, the manipulator 5 elongated and could grip the workpiece 3 located in the workpiece holder 13. The retractable manipulator 5 belongs to the prior art, and will not be repeated here.
在使用过程中,机械手5在气缸7的带动下移动到顶端,整个进给机构移动到基座8的右端,也就是整个刀库的上方,此时,主轴4位于第一传输带12的上方,第一传输带12在其驱动装置的驱动下转动,直至位于所述主轴4下方的刀具夹具11内的刀具6为需要的刀具6时停止,主轴4抓取刀具6,由于机械手5位于刀库上方,不会对主轴4抓取刀具6造成干扰,然后整个进给机构向左移动,移动到所述工作台2上方停止,机械手5在气缸7的带动下移动到底部,此时机械手5与摆放在工件夹具13内的工件3同一平面,第二传输带14在其驱动装置的驱动下转动,直至机械手5所对应的工件为需要进行加工的工件时停止,机械手5伸长并抓取工件,机械手5收缩,然后转动机械手并将工件固定到工作台2上,主轴4带动刀具对工件进行加工,主轴对工件的加工属于现有技术,不再赘述,加工完毕后,可以是取下工件机械手更换工件加工,也可以是主轴更换刀具对该工件做下一步加工,甚至可以是主轴更换刀具机械手更换工件进行其他加工,如此循环往复,提高了工作效率,而且在同一类型工件加工过程中,通过机械手抓取工件固定工件的固定效果一样,使加工出来的工件之间的偏差度更小。During use, the manipulator 5 moves to the top under the drive of the cylinder 7, and the entire feed mechanism moves to the right end of the base 8, that is, above the entire tool magazine. At this time, the main shaft 4 is located above the first conveyor belt 12 , the first conveyor belt 12 rotates under the drive of its driving device until the tool 6 in the tool holder 11 below the main shaft 4 stops when it is the required tool 6, and the main shaft 4 grabs the tool 6. Since the manipulator 5 is positioned at the tool Above the library, it will not interfere with the grasping of the tool 6 by the spindle 4, and then the entire feed mechanism moves to the left and stops above the workbench 2. The manipulator 5 moves to the bottom under the drive of the cylinder 7. At this time, the manipulator 5 On the same plane as the workpiece 3 placed in the workpiece holder 13, the second conveyor belt 14 rotates under the drive of its driving device until the workpiece corresponding to the manipulator 5 stops when it needs to be processed, and the manipulator 5 stretches and grabs it. Take the workpiece, the manipulator 5 shrinks, then rotates the manipulator and fixes the workpiece on the workbench 2, the spindle 4 drives the tool to process the workpiece, the processing of the workpiece by the spindle belongs to the prior art, and will not be described in detail. After the processing is completed, it can be taken The manipulator of the lower workpiece can replace the workpiece for processing, or the spindle can change the tool for the next step of processing the workpiece, or even the spindle can change the tool and the manipulator can change the workpiece for other processing. This cycle improves the work efficiency, and the same type of workpiece is processed. Among them, the fixing effect of fixing the workpiece by grabbing the workpiece with the manipulator is the same, so that the deviation between the processed workpieces is smaller.
实施例2:Example 2:
如图4、5所示,本实用新型提供的一种机床,与实施例1中的区别在于所述机械手5为不可伸缩的机械手,本实施例中的机械手更换工件,是在整个进给机构往左移动一定距离而且是在没有位于工作台2上方时进行更换工件的,即在主轴4与气缸7往左移动一定距离时,机械手5在气缸7的带动下往下移动到底部,机械手5抓取工件,然后继续往左移动到工作台2上方,此时机械手5转动并将工件固定到工作台2上,然后利用刀具对工件进行加工,如此设置,需要事先设定整个进给机构往左移动的距离、机械手的长度以及机械手与主轴之间的距离,不需要采用可伸缩的机械手,降低成本,所取得技术效果相同。当然也可以在整个进给机构往左移动一定距离后,采用伸缩机械手抓取工件,再移动到工作台上方固定工件进行加工。As shown in Figures 4 and 5, the difference between the machine tool provided by the present invention and Embodiment 1 is that the manipulator 5 is a non-retractable manipulator. Move a certain distance to the left and replace the workpiece when it is not above the worktable 2, that is, when the spindle 4 and the cylinder 7 move a certain distance to the left, the manipulator 5 moves down to the bottom under the drive of the cylinder 7, and the manipulator 5 Grab the workpiece, and then continue to move to the left to the top of the workbench 2. At this time, the manipulator 5 rotates and fixes the workpiece on the workbench 2, and then uses the tool to process the workpiece. In this setting, it is necessary to set the entire feeding mechanism in advance. The distance moved to the left, the length of the manipulator and the distance between the manipulator and the main shaft do not need to adopt a retractable manipulator, which reduces the cost and achieves the same technical effect. Of course, after the entire feeding mechanism moves to the left for a certain distance, the telescopic manipulator can be used to grab the workpiece, and then move to the top of the workbench to fix the workpiece for processing.
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CN (1) | CN204471064U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104607981A (en) * | 2015-02-16 | 2015-05-13 | 宁波市大磐精密机械有限公司 | Tool magazine and machine tool using same |
WO2021012943A1 (en) * | 2019-07-19 | 2021-01-28 | 科德数控股份有限公司 | Fully automatic vertical machining center having material tray |
KR20220066260A (en) * | 2019-09-27 | 2022-05-24 | 커더 뉴메리컬 컨트롤 컴퍼니 리미티드 | Automatic loading-unloading machining system |
-
2015
- 2015-02-16 CN CN201520115642.6U patent/CN204471064U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104607981A (en) * | 2015-02-16 | 2015-05-13 | 宁波市大磐精密机械有限公司 | Tool magazine and machine tool using same |
CN104607981B (en) * | 2015-02-16 | 2019-03-29 | 宁波市大磐精密机械有限公司 | Tool magazine and the lathe for using the tool magazine |
WO2021012943A1 (en) * | 2019-07-19 | 2021-01-28 | 科德数控股份有限公司 | Fully automatic vertical machining center having material tray |
KR20220066260A (en) * | 2019-09-27 | 2022-05-24 | 커더 뉴메리컬 컨트롤 컴퍼니 리미티드 | Automatic loading-unloading machining system |
EP4035827A4 (en) * | 2019-09-27 | 2023-09-27 | Kede Numerical Control Co., Ltd. | AUTOMATIC FEED AND DISCHARGE MACHINING SYSTEM |
KR102630860B1 (en) | 2019-09-27 | 2024-01-30 | 커더 뉴메리컬 컨트롤 컴퍼니 리미티드 | Automatic loading and unloading processing system |
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