CN204262316U - A kind of gear box casing die casting depanning induction system die casting processing section structure - Google Patents
A kind of gear box casing die casting depanning induction system die casting processing section structure Download PDFInfo
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- CN204262316U CN204262316U CN201420778374.1U CN201420778374U CN204262316U CN 204262316 U CN204262316 U CN 204262316U CN 201420778374 U CN201420778374 U CN 201420778374U CN 204262316 U CN204262316 U CN 204262316U
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- slag trap
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Abstract
The utility model discloses a kind of gear box casing die casting depanning induction system die casting processing section structure, it is characterized in that, comprise the depanning robot device with clamping and rotation and lifting function, described depanning robot device and die casting machine depanning position are disposed adjacent, and also comprise the slag trap removal mechanism on the travel path being set in turn in described depanning robot device clamping device and material handle removal device; Described slag trap removal mechanism comprises a slag trap and removes workbench, and slag trap removes collision frame workbench being fixedly installed tower structure, and collision frame surrounding is provided with the impact head stretching out and protrude, and described collision frame and impact head are metal material.The utility model removes the process of slag trap and material handle after can realizing the depanning of gear box casing die casting, and it is simple to have structure, the high and automaticity advantages of higher for the treatment of effeciency.
Description
Technical field
The utility model relates to a kind of gear box casing die casting depanning induction system, particularly relates to a kind of gear box casing die casting depanning induction system die casting processing section structure.
Background technology
Die casting (full name: compression casting), refer to and molten alloy is filled mold cavity under high pressure, high-speed condition, and the casting method of under high pressure cooling forming, be that metal fever most widely used, with the fastest developing speed in casting technique shapes one of process.
Gear box casing is one of most important part in engine, is improving constantly along with to product quality and light-weighted requirement, the full-automatic Die Casting of existing main employing aluminium alloy.Adopt the aluminium alloy gear box casing of Die Casting, part qualification rate is high, has that dimensional accuracy is high, Part Surface Roughness is low and the feature such as dense structure.
In tradition extrusion process flow process, the processing procedure of gear box casing after die casting completes, normally die casting complete after die sinking, rely on artificial clamping die-casting blank part, then pile naturally cools on vacant lot, after die casting cools naturally, then manually firmly knock on the table with clamp die casting, remove the slag trap of die casting and expect the appurtenances of the casting systems such as handle.Aluminum alloy die casting mold clearing temperature is generally about 200, is to prevent die casting from ejecting distortion on the one hand, considers the time length of nature cooling in addition on the one hand.From producing actual summary of experience, single gearbox body generally needs 50 minutes from mold clearing temperature by naturally cooling to room temperature.Material cake is removed again by manually knocking, be transferred to subsequent processing finally by transmission line vanning, single die casting will spend 60-70 minutes on the transmission line, greatly reduce the speed of die casting transfer like this, cause product to pile up, have a strong impact on the efficiency that whole die casting is produced.
Therefore existing gear box casing is at die casting depanning post processing mode, the defects such as existence is wasted time and energy, inefficiency.
Utility model content
For above-mentioned the deficiencies in the prior art, technical problem to be solved in the utility model is: how to provide a kind of structure simple, remove the process of slag trap and material handle after can realizing the depanning of gear box casing die casting, treatment effeciency is high and the gear box casing die casting depanning induction system die casting processing section structure that automaticity is high.And make can realize a kind of gear box casing die casting depanning induction system that can realize the automatic process after the depanning of gear box casing die casting and cooling fast based on the utility model, enhance productivity.
In order to solve the problems of the technologies described above, the utility model have employed following technical scheme:
A kind of gear box casing die casting depanning induction system die casting processing section structure, it is characterized in that, comprise the depanning robot device with clamping and rotation and lifting function, described depanning robot device and die casting machine depanning position are disposed adjacent, and also comprise the slag trap removal mechanism on the travel path being set in turn in described depanning robot device clamping device and material handle removal device; Described slag trap removal mechanism comprises a slag trap and removes workbench, and slag trap removes collision frame workbench being fixedly installed tower structure, and collision frame surrounding is provided with the impact head stretching out and protrude, and described collision frame and impact head are metal material.
Like this, gear box casing die casting, after die casting machine depanning, is transferred to slag trap removal mechanism by depanning manipulator clamping and removes slag trap, and then transfers to removal material handle in material handle removal device; When removing slag trap, be clamp in die casting moving process by depanning robot device, the slag trap of die casting marginal position and corresponding impact head collided, slag trap can be removed and make it drop down, there is structure simple, remove the convenient and swift reliable advantage of slag trap.
As optimization, depanning robot device comprises a horizontally disposed base, base can be provided with vertical support arm mount pad with horizontally rotating, also comprise a lower end and can be arranged on vertical support arm on vertical support arm mount pad vertical rotating, vertical support arm upper end vertically can be provided with a lateral arms mount pad rotatably, lateral arms mount pad vertically can be provided with a lateral arms rotatably and the shaft center line of lateral arms is mutually vertical with the shaft center line of lateral arms mount pad, lateral arms front end is provided with chuck mode clamping device, chuck mode clamping device comprises the chuck body being vertically arranged on lateral arms front end and the claw being arranged on chuck body front end face by cylinder, cylinder is connected with source of the gas by tracheae, claw is along chuck be evenly arranged several of annular and cylinder can be leaned on to drive move to realize clamping along chuck body diametric(al).
Like this, this depanning robot device, by the interoperation of vertical support arm and lateral arms, three-dimensional movement and the upset of horizontal direction, above-below direction and left and right directions can be realized, coordinate chuck mode clamping device, the reliable retention of component can be realized and adjust position and angle, to realize depanning better and to remove the cooperation of slag trap and material handle.Can be arranged on handled easily on vertical support arm mount pad when wherein source of the gas is implemented, tracheae can also be arranged gas flow optimized switch to realize the regulation and control to chucking power.
As optimization, described material handle removal device comprises the vertical frame arranged, central rack has horizontally disposed foundry goods mounting table, described foundry goods mounting table side is connected and extendedly to outer lower side has product to put into effect chute, the opposite side that foundry goods mounting table and product put into effect chute relative is provided with discharging delivery device, foundry goods mounting table and product put into effect that the adjacent side of chute is also extended to outer lower side has material handle to put into effect chute, frame above foundry goods mounting table is provided with extruding hydraulic cylinder, extruding hydraulic cylinder extension arm is arranged straight down and telescopic arm lower end has the material handle pressure head that a horizontal tabular is arranged, material handle pressure head is provided with a vertical slide opening and the company's of being provided with depression bar slidably, foundry goods pressure head foundry goods mounting table medium position being provided with to horizontal tabular is rectified under connecting depression bar, connect between depression bar upper end and material handle pressure head and be provided with force application spring, foundry goods pressure head horizontal direction area is less than material handle pressure head horizontal direction area, make foundry goods pressure head be pressed on material handle pressure head after in the middle part of foundry goods downwards with extruding hydraulic cylinder extension arm can contact and press the material handle of foundry goods.
Like this, when removing material handle, first clamp die casting by depanning robot device and die casting put on foundry goods mounting table, then the telescopic arm starting extruding hydraulic cylinder stretches out downwards, foundry goods pressure head is made first to contact die casting medium position, then the telescopic arm of extruding hydraulic cylinder continues to move down, connect depression bar slide in vertical slide opening and lean on force application spring to realize being fixed die casting, then expect that handle pressure head touches the material handle of die casting edge vacant state, broken by material handle, material handle is put into effect chute from material handle and is skidded off.The telescopic arm controlling extruding hydraulic cylinder is retracted, and then starts discharging delivery device and die casting is pushed out product appearance chute.Complete the removal step to material handle.
Further, described discharging delivery device comprises the gripper shoe that is connected horizontally on the foundry goods mounting table opposite side relative with product appearance chute, also comprise setting propelling movement hydraulic cylinder on the supporting plate, the telescopic arm of propelling movement hydraulic cylinder is just to arranging above foundry goods mounting table and front end being provided with vertical pushing plate.Like this, have structure simple, it is convenient to control, and pushes quick advantage reliably.
During enforcement, be also provided with protective cover above gripper shoe and by propelling movement hydraulic cylinder cover in the inner, to improve propelling movement hydraulic cylinder protected effect.During enforcement, described foundry goods pressure head lower surface and pushing plate front side surface are provided with elastic rubber layer, the protected effect to die casting when compressing effect and compression to improve and push.During enforcement, the frame of described foundry goods mounting table side is also provided with foundry goods detection probe.Like this, foundry goods detects and is connected with the control section of hydraulic cylinder with extruding with probe, for detecting after die casting is in place, restarting extruding hydraulic cylinder and realizing compressing, raising automaticity, avoiding pressing sky.
In sum, the utility model removes the process of slag trap and material handle after can realizing the depanning of gear box casing die casting, and it is simple to have structure, the high and automaticity advantages of higher for the treatment of effeciency.
Accompanying drawing explanation
Fig. 1 is that a kind of gear box casing die casting depanning induction system that have employed the utility model structure is from the structural representation overlooking direction.
Fig. 2 is the structural representation of independent depanning robot device in Fig. 1.
Fig. 3 is the structural representation of material handle removal device separately in Fig. 1.
Fig. 4 is the structural representation of independent air-cooled conveying device in Fig. 1.
Detailed description of the invention
The utility model is described in further detail for the gear box casing die casting depanning induction system that have employed the utility model structure below in conjunction with a kind of and accompanying drawing thereof.
During concrete enforcement: as Figure 1-4, a kind of gear box casing die casting depanning induction system, comprise die casting processing section structure and cooling segment structure, described die casting processing section structure comprises the depanning robot device 1 with clamping and rotation and lifting function, described depanning robot device 1 and die casting machine 6 depanning position are disposed adjacent, and the travel path of described depanning robot device 1 clamping device are also disposed with slag trap removal mechanism 2 and material handle removal device 3; Described cooling segment structure comprises a suspension type streamline mechanism 4, suspension type streamline mechanism 4 comprises the hanger bracket 42 that level is fixedly installed a circle high-altitude guide rail 41 aloft and is engaged on high-altitude guide rail 41, and hanger bracket 42 and the walking mechanism corresponding with high-altitude guide rail 41 connect also can be leaned on walking mechanism to drive to move on high-altitude guide rail 41; Cooling segment structure also comprises an air-cooled conveying device 5.
When this induction system uses, gear box casing die casting is after die casting machine depanning, be transferred to slag trap removal mechanism by depanning manipulator clamping and remove slag trap, and then transfer to removal material handle in material handle removal device, and then transfer to suspension type streamline mechanism carry out suspension cooling, finally arrive air-cooled conveying device and carry out air blast cooling.Like this, achieve gear box casing die casting depanning subsequent treatment and cooling, improve treatment effeciency and cooling effectiveness, and then improve production efficiency.
In above-mentioned induction system, depanning robot device 1 comprises a horizontally disposed base 11, base 11 can be provided with vertical support arm mount pad 12 with horizontally rotating, also comprise a lower end and can be arranged on vertical support arm 13 on vertical support arm mount pad vertical rotating, vertical support arm 13 upper end vertically can be provided with a lateral arms mount pad 14 rotatably, lateral arms mount pad 14 vertically can be provided with a lateral arms 15 rotatably and the shaft center line of lateral arms 15 is mutually vertical with the shaft center line of lateral arms mount pad 14, lateral arms 15 front end is provided with chuck mode clamping device, chuck mode clamping device comprises the chuck body 16 being vertically arranged on lateral arms front end and the claw 17 being arranged on chuck body front end face by cylinder, cylinder is connected with source of the gas 19 by tracheae 18, claw 17 is for be evenly arranged along chuck annular several and cylinder can be leaned on to drive move to realize clamping along chuck body diametric(al).
Like this, this depanning robot device, by the interoperation of vertical support arm and lateral arms, three-dimensional movement and the upset of horizontal direction, above-below direction and left and right directions can be realized, coordinate chuck mode clamping device, the reliable retention of component can be realized and adjust position and angle, to realize depanning better and to remove the cooperation of slag trap and material handle.Can be arranged on handled easily on vertical support arm mount pad 12 when wherein source of the gas 19 is implemented, tracheae 18 can also be arranged gas flow optimized switch 10 to realize the regulation and control to chucking power.
In above-mentioned induction system, described air-cooled conveying device 5 and material handle removal device 3 are disposed adjacent and are also provided with the suspension robot device (not shown) with clamping and rotation and lifting function at adjacent side, high-altitude guide rail 41 in described suspension type streamline mechanism 4, has one section of part above suspension robot device.
Like this, realize die casting by suspension manipulator and shift to suspension type streamline mechanism and the clamping to air-cooled conveying device from material handle removal device, improve automaticity better.Suspension robot device described in during enforcement can adopt structure identical with described depanning robot device to realize.
In above-mentioned induction system, also be provided with enclosure wall 43, enclosure wall 43 surrounds around die casting machine depanning position and forms workplace, described depanning robot device 1, slag trap removal mechanism 2, material handle removal device 3 and suspension type streamline mechanism 4 are all arranged at workplace inside, described high-altitude guide rail 41 is fixed on enclosure wall 43 inwall, and the intake section of described air-cooled conveying device 5 extends into workplace and material handle removal device 3 is connected.
Like this, the workplace of removing slag trap and material handle isolates by workplace, realizes scene protection, improves security, the installation of high-altitude guide rail can be facilitated to arrange simultaneously.
In above-mentioned induction system, described slag trap removal mechanism 2, comprise a slag trap and remove workbench, slag trap removes the collision frame 21 workbench being fixedly installed tower structure, collision frame 21 surrounding is provided with the impact head 22 stretching out and protrude, and described collision frame 21 and impact head 22 are metal material.
Like this, clamp in die casting moving process by depanning robot device, the slag trap of die casting marginal position and corresponding impact head are collided, slag trap can be removed and make it drop down, there is structure simple, remove the convenient and swift reliable advantage of slag trap.
In above-mentioned induction system, described material handle removal device 3 comprises the vertical frame 31 arranged, there is in the middle part of frame 31 horizontally disposed foundry goods mounting table 32, described foundry goods mounting table 32 side is connected and extendedly to outer lower side has product to put into effect chute 33, the opposite side that foundry goods mounting table 32 and product put into effect chute 33 relative is provided with discharging delivery device, foundry goods mounting table 32 and product put into effect that the adjacent side of chute 33 is also extended to outer lower side has material handle to put into effect chute 34, frame above foundry goods mounting table 32 is provided with extruding hydraulic cylinder 35, extruding hydraulic cylinder 35 telescopic arm is arranged straight down and telescopic arm lower end has the material handle pressure head 36 that a horizontal tabular is arranged, material handle pressure head 36 is provided with a vertical slide opening and the company's of being provided with depression bar slidably, the foundry goods pressure head 37 foundry goods mounting table medium position being provided with to horizontal tabular is rectified under connecting depression bar, connect between depression bar upper end and material handle pressure head 36 and be provided with force application spring (force application spring does not show), foundry goods pressure head 37 horizontal direction area is less than material handle pressure head 36 horizontal direction area, make foundry goods pressure head 37 be pressed on material handle pressure head 36 after in the middle part of foundry goods downwards with extruding hydraulic cylinder extension arm can contact and press the material handle of foundry goods.
Like this, when removing material handle, first clamp die casting by depanning robot device and die casting put on foundry goods mounting table, then the telescopic arm starting extruding hydraulic cylinder stretches out downwards, foundry goods pressure head is made first to contact die casting medium position, then the telescopic arm of extruding hydraulic cylinder continues to move down, connect depression bar slide in vertical slide opening and lean on force application spring to realize being fixed die casting, then expect that handle pressure head touches the material handle of die casting edge vacant state, broken by material handle, material handle is put into effect chute from material handle and is skidded off.The telescopic arm controlling extruding hydraulic cylinder is retracted, and then starts discharging delivery device and die casting is pushed out product appearance chute.Complete the removal step to material handle.
In above-mentioned induction system, described discharging delivery device comprises the gripper shoe 38 that is connected horizontally on the foundry goods mounting table opposite side relative with product appearance chute, also comprise setting propelling movement hydraulic cylinder 39 on the supporting plate, the telescopic arm of propelling movement hydraulic cylinder 39 is just to arranging above foundry goods mounting table and being provided with vertical pushing plate 30 in front end.Like this, have structure simple, it is convenient to control, and pushes quick advantage reliably.
In above-mentioned induction system, be also provided with protective cover above gripper shoe and by propelling movement hydraulic cylinder cover in the inner, to improve propelling movement hydraulic cylinder protected effect.During enforcement, described foundry goods pressure head lower surface and pushing plate front side surface are provided with elastic rubber layer, the protected effect to die casting when compressing effect and compression to improve and push.During enforcement, the frame of described foundry goods mounting table side is also provided with foundry goods detection probe.Like this, foundry goods detects and is connected with the control section of hydraulic cylinder with extruding with probe, for detecting after die casting is in place, restarting extruding hydraulic cylinder and realizing compressing, raising automaticity, avoiding pressing sky.
In above-mentioned induction system, described air-cooled conveying device 5, comprise entirety ringwise and the horizontally disposed conveying crawler belt 51 in upper end, conveying crawler belt 51 is wrapped in track roller, track roller is connected with conveying motor, described conveying crawler belt 51 medium position machine frame at two sides has the vertical supporting plate 52 arranged straight up, above vertical supporting plate 52, is provided with installation frame 53, in the face of conveying crawler belt is provided with cooling blower 54 in installation frame 53.
Like this, after die casting adopts the suspension cooling of suspension type streamline mechanism, then adopt air-cooled conveying device to export and by cooling blower air blast cooling in output procedure, improve cooling effect, the die casting exported directly can be cased, enhance productivity better.
In above-mentioned induction system, described installation frame 53 is along the downward-sloping setting of throughput direction.Like this, just air-supply cooling is carried out to die casting throughput direction before cooling blower is oblique, air-cooled efficiency can be improved, accelerate cooling velocity.
In above-mentioned induction system, described conveying crawler belt is metal track.Like this, metal track can transferring heat better, and die casting heat can be delivered on metal track, and then and distinguished and admirable heat exchange carry out air-cooled, improve cooling effect.
In above-mentioned induction system, the cooling blower 54 of described installation frame 53 and Qi Nei is two of being set up in parallel, to improve cooling effectiveness.Wherein said vertical supporting plate 52 lower end is provided with ventilative gap 55 near conveying crawler belt position, to form the return air that leaks out, avoids hot blast to pile up between vertical supporting plate both sides, improves air-cooled efficiency.The vertical supporting plate bottom, both sides of wherein said installation frame front end is also provided with the detection probe 56 for detecting die casting, detection probe 56 is connected with cooling blower control circuit, can make to detect that die casting restarts cooling blower after entering air-cooled scope, ensure cooling effect.Wherein, both sides, described installation frame 53 upper end are installed in rotation on vertical supporting plate, and both sides, lower end are by the bolt hole 57 that is bolted to a row on vertical supporting plate and arranges with the installation frame upper end rotating shaft arc that is the center of circle.Like this, installation frame lower end height can be regulated as required, make it at utmost carry out air-cooled close to die casting, improve cooling effect.
Therefore above-mentioned induction system structure is simple, but the subsequent automated process of gear box casing die casting depanning and cooling can be realized, there is the high and advantage that automaticity is high for the treatment of effeciency.
Claims (4)
1. a gear box casing die casting depanning induction system die casting processing section structure, it is characterized in that, comprise the depanning robot device with clamping and rotation and lifting function, described depanning robot device and die casting machine depanning position are disposed adjacent, and also comprise the slag trap removal mechanism on the travel path being set in turn in described depanning robot device clamping device and material handle removal device; Described slag trap removal mechanism comprises a slag trap and removes workbench, and slag trap removes collision frame workbench being fixedly installed tower structure, and collision frame surrounding is provided with the impact head stretching out and protrude, and described collision frame and impact head are metal material.
2. gear box casing die casting depanning induction system die casting processing section as claimed in claim 1 structure, it is characterized in that, depanning robot device comprises a horizontally disposed base, base can be provided with vertical support arm mount pad with horizontally rotating, also comprise a lower end and can be arranged on vertical support arm on vertical support arm mount pad vertical rotating, vertical support arm upper end vertically can be provided with a lateral arms mount pad rotatably, lateral arms mount pad vertically can be provided with a lateral arms rotatably and the shaft center line of lateral arms is mutually vertical with the shaft center line of lateral arms mount pad, lateral arms front end is provided with chuck mode clamping device, chuck mode clamping device comprises the chuck body being vertically arranged on lateral arms front end and the claw being arranged on chuck body front end face by cylinder, cylinder is connected with source of the gas by tracheae, claw is along chuck be evenly arranged several of annular and cylinder can be leaned on to drive move to realize clamping along chuck body diametric(al).
3. gear box casing die casting depanning induction system die casting processing section as claimed in claim 1 structure, it is characterized in that, described material handle removal device comprises the vertical frame arranged, central rack has horizontally disposed foundry goods mounting table, described foundry goods mounting table side is connected and extendedly to outer lower side has product to put into effect chute, the opposite side that foundry goods mounting table and product put into effect chute relative is provided with discharging delivery device, foundry goods mounting table and product put into effect that the adjacent side of chute is also extended to outer lower side has material handle to put into effect chute, frame above foundry goods mounting table is provided with extruding hydraulic cylinder, extruding hydraulic cylinder extension arm is arranged straight down and telescopic arm lower end has the material handle pressure head that a horizontal tabular is arranged, material handle pressure head is provided with a vertical slide opening and the company's of being provided with depression bar slidably, foundry goods pressure head foundry goods mounting table medium position being provided with to horizontal tabular is rectified under connecting depression bar, connect between depression bar upper end and material handle pressure head and be provided with force application spring, foundry goods pressure head horizontal direction area is less than material handle pressure head horizontal direction area, make foundry goods pressure head be pressed on material handle pressure head after in the middle part of foundry goods downwards with extruding hydraulic cylinder extension arm can contact and press the material handle of foundry goods.
4. gear box casing die casting depanning induction system die casting processing section as claimed in claim 3 structure, it is characterized in that, described discharging delivery device comprises the gripper shoe that is connected horizontally on the foundry goods mounting table opposite side relative with product appearance chute, also comprise setting propelling movement hydraulic cylinder on the supporting plate, the telescopic arm of propelling movement hydraulic cylinder is just to arranging above foundry goods mounting table and front end being provided with vertical pushing plate.
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| CN201420778374.1U CN204262316U (en) | 2014-12-11 | 2014-12-11 | A kind of gear box casing die casting depanning induction system die casting processing section structure |
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| CN201420778374.1U CN204262316U (en) | 2014-12-11 | 2014-12-11 | A kind of gear box casing die casting depanning induction system die casting processing section structure |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170937A (en) * | 2015-11-02 | 2015-12-23 | 富乐压铸(太仓)有限公司 | Automatic die casting device and technique |
| CN106166605A (en) * | 2016-08-30 | 2016-11-30 | 宁波建新华谊铝业有限公司 | Die casting automated production equipment |
| CN108436054A (en) * | 2018-03-06 | 2018-08-24 | 广东鸿泰南通精机科技有限公司 | The process units of overflow cinder ladle and clout handle is removed in automation without edge of a knife punching type |
| CN109047737A (en) * | 2018-09-18 | 2018-12-21 | 广东万家乐燃气具有限公司 | A kind of die casting automatic trimming, deslagging, feeding-distribution device |
-
2014
- 2014-12-11 CN CN201420778374.1U patent/CN204262316U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170937A (en) * | 2015-11-02 | 2015-12-23 | 富乐压铸(太仓)有限公司 | Automatic die casting device and technique |
| CN106166605A (en) * | 2016-08-30 | 2016-11-30 | 宁波建新华谊铝业有限公司 | Die casting automated production equipment |
| CN108436054A (en) * | 2018-03-06 | 2018-08-24 | 广东鸿泰南通精机科技有限公司 | The process units of overflow cinder ladle and clout handle is removed in automation without edge of a knife punching type |
| CN109047737A (en) * | 2018-09-18 | 2018-12-21 | 广东万家乐燃气具有限公司 | A kind of die casting automatic trimming, deslagging, feeding-distribution device |
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Address after: 402761 A, No. 60, long Qing Road, Qinggang street, Bishan District, Chongqing. Patentee after: CHONGQING RUITONG SEIKO TECHNOLOGY CO.,LTD. Address before: No. 60, dragon green road, Qingqian street, Bishan District, Chongqing Patentee before: CHONGQING RUITONG INDUSTRIAL CO.,LTD. |