CN203578434U - Multi-station automatic spin lock heating device - Google Patents
Multi-station automatic spin lock heating device Download PDFInfo
- Publication number
- CN203578434U CN203578434U CN201320813731.9U CN201320813731U CN203578434U CN 203578434 U CN203578434 U CN 203578434U CN 201320813731 U CN201320813731 U CN 201320813731U CN 203578434 U CN203578434 U CN 203578434U
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- Prior art keywords
- heating
- twist lock
- support arm
- programmable logic
- logic controller
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- Expired - Lifetime
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 67
- 238000004891 communication Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 7
- 230000006855 networking Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 210000001364 upper extremity Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Extrusion Of Metal (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a multi-station automatic spin lock heating device. The device comprises a rack, a heating box, three groups of heating inductors, and three groups of blank conveying devices, wherein a working platform is arranged above the rack, the heating box is installed on the working platform and is provided with three middle frequency heating cavity stations, the three groups of heating inductors are arranged in the three middle frequency heating cavity stations, respectively, and the three groups of blank conveying devices are installed on the working platform and correspond to the inlets of the three middle frequency heating cavity stations, respectively. The device can be used for heating spin lock blanks by multiple stations, thus effectively improving the heating efficiency of the spin lock blanks so as to be in step with extrusion of an automatic extruder; in addition, a control device in data communication with the automatic extruder and a manipulator through the internet is arranged, so that the multi-station automatic spin lock heating device, the automatic extruder and the manipulator can automatically coordinate to work through the internet.
Description
Technical field
The utility model relates to a kind of with firing equipment, is specifically related to a kind of equipment that a plurality of twist lock blanks is carried out to Automatic-heating.
Background technology
The structure of semitrailer twist lock is as Fig. 5, and it is comprised of tapered end and lock body, and described tapered end is prolate hat, and lock is as a cylinder.The tapered end of twist lock 8` need to adopt extruder to carry out extrusion modling, before extruding, need to see Fig. 4 to cylindrical twist lock blank 8() head carry out local heat.Existing twist lock blank 8 is heated is all to adopt manually twist lock blank 8 to prevent from heating on single intermediate-frequency heating furnace, its efficiency of heating surface is low, and the extrusion speed of automatic extruder is fast, existing firing rate is unable to catch up with the extrusion speed of extruder, causes time waste.And owing to being manual operation heating, it can not form full automatic heating-extrusion process flow process with automatic extruder, manipulator etc., affects production efficiency.
Utility model content
The purpose of this utility model is for above-mentioned weak point, and providing a kind of can carry out the Automatic-heating equipment of multistation heating to twist lock blank, and it effectively improves the efficiency of heating surface of twist lock blank, to can act in agreement with the extruding of automatic extruder.
In order to achieve the above object, the utility model is by the following technical solutions:
Twist lock multistation Automatic-heating equipment, it comprises: frame, frame top is a workbench; Heating cabinet, it is arranged on workbench, and is provided with three heating in medium frequency chamber stations; Three groups of heating inductors, it is inner that it is located at respectively three heating in medium frequency chamber stations; Three assembly material conveying devices, it is arranged on respectively on the workbench of corresponding three heating in medium frequency chamber station entrances.
Particularly, described blank conveying device comprises: grooved rail is installed, and it is located on workbench; Movable support slide, it is arranged on and is installed on grooved rail by roller; Drive cylinder, it is fixed on workbench, and its piston rod is connected with movable support slide.
Further concrete, described movable support slide comprises: base, and it is arranged on and is installed on grooved rail by roller; Front support arm, it is located at the place ahead of base, and the top of this front support arm is V-structure; Rear support arm, it is located at the rear of base, and the top of this rear support arm is V-structure; Rear postioning abutment, it is arranged on rear support arm rear, is provided with for to the spacing groove of twist lock blank afterbody kayser.
As preferably, the twist lock charge length that distance between described front support arm and rear support arm is less than 1/2nd, when twist lock blank is placed on front support arm and rear support arm, and during backward near rear postioning abutment, due to the effect of gravity, former support arm is fulcrum, the head of twist lock blank can be downward-sloping a little before support arm, the afterbody of the head of twist lock blank can hold out against the upper limb at postioning abutment groove, realizes the quick positioning and locking of twist lock blank.
In order to adapt to different twist lock length, between described rear support arm and base, be provided with position adjusting mechanism; Further concrete, described position adjusting mechanism comprises the wire casing of being located at base both sides and the clamping screw that passes both sides wire casing and rear support arm.
In order to form full automatic heating extrusion system with automatic extruder and manipulator, the utility model also comprises a control device, and this control device comprises:
Programmable Logic Controller, it is with heating inductor and drive cylinder to be electrically connected to;
Temperature sensor, is located in the station of heating in medium frequency chamber and is electrically connected to Programmable Logic Controller;
Displacement transducer, it is located on base and with Programmable Logic Controller and is electrically connected to;
Material loading sensor, it is located at movable support slide and is electrically connected to Programmable Logic Controller;
Human-machine operation screen, it is electrically connected to Programmable Logic Controller; And
External communication interface, it is electrically connected to Programmable Logic Controller, for the control system with automatic extruder and manipulator, carries out data communication, realizes automatic synchronization work.
Described Programmable Logic Controller is collected after the information of temperature sensor, displacement transducer and material loading sensor feedback, sends executive signal to heating inductor and drives cylinder electricity to coordinate to carry out.
The utility model carries out multistation heating to twist lock blank, effectively improves the efficiency of heating surface of twist lock blank, to can act in agreement with the extruding of automatic extruder.Arrange simultaneously and can carry out the control device that networking data is communicated by letter with automatic extruder and manipulator, realization and automatic extruder and the work of manipulator networking automatic synchronization.
Accompanying drawing explanation
Fig. 1 is twist lock multistation Automatic-heating equipment perspective view described in the utility model.
Fig. 2 is twist lock multistation Automatic-heating device structure top view described in the utility model.
Fig. 3 is twist lock multistation Automatic-heating device structure front view described in the utility model.
Fig. 4 is twist lock blank structure schematic diagram described in the utility model.
Fig. 5 is the structural representation of twist lock finished product described in the utility model.
Fig. 6 is control principle block diagram of the present utility model.
By the drawings and specific embodiments, the utility model is further described below:
The specific embodiment
As shown in Fig. 1,2,3 and 6, twist lock multistation Automatic-heating equipment described in the utility model, for the head of twist lock blank 8 is carried out to local heat, it comprises: frame 1, heating cabinet 2, three groups of heating inductors 3 and three assembly material conveying devices 4.Concrete structure is as follows:
Described frame 1 top is a workbench 11;
Described heating cabinet 2 is arranged on workbench 11, and is provided with three heating in medium frequency chamber stations;
It is inner that described three groups of heating inductors 3 are located at respectively three heating in medium frequency chamber stations;
Described three assembly material conveying devices 4 are arranged on respectively on the workbench 11 of corresponding three heating in medium frequency chamber station entrances.Particularly, described blank conveying device 4 comprises: grooved rail 41, movable support slide 42 are installed and are driven cylinder 43; Described installation grooved rail 41 is located on workbench 11; Described movable support slide 42 is arranged on and is installed on grooved rail 41 by roller 44; Described driving cylinder 43 is fixed on workbench 11, and its piston rod is connected with movable support slide 42.
Further concrete, described movable support slide 42 comprises: base 421, front support arm 422, rear support arm 423 and rear postioning abutment 424.Described base 421 is arranged on and is installed on grooved rail 41 by roller 44; Described front support arm 422 is located at the place ahead of base 421, and the top of this front support arm is V-structure; Described rear support arm 423 is located at the rear of base 421, and the top of this rear support arm 423 is V-structure; Described rear postioning abutment 424 is arranged on rear support arm 423 rears, is provided with for to the spacing groove 4241 of twist lock blank 8 afterbody kaysers.As preferably, twist lock blank 8 length that distance between described front support arm 422 and rear support arm 423 is less than 1/2nd, when twist lock blank 8 is placed on front support arm 422 and rear support arm 423, and during backward near rear postioning abutment 424, due to the effect of gravity, former support arm 422 is fulcrum, and the head of twist lock blank 8 can be downward-sloping a little, the afterbody of the head of twist lock blank 8 can hold out against the upper limb at postioning abutment groove 4241, realizes the quick positioning and locking of twist lock blank 8.
In order to adapt to different twist lock length, between described rear support arm 423 and base 421, be provided with position adjusting mechanism 425; Further concrete, described position adjusting mechanism 425 comprises the wire casing 4251 of being located at base 421 both sides and the clamping screw 4252 that passes both sides wire casing 4251 and rear support arm 423.
In order to form full automatic heating extrusion system with automatic extruder and manipulator, the utility model also comprises a control device 5, and this control device comprises: Programmable Logic Controller 51, temperature sensor 52, displacement transducer 53, material loading sensor 54, human-machine operation screen 55 and external communication interface 56.Specific as follows:
Described Programmable Logic Controller 5151 is with heating inductor 3 and drive cylinder 43 to be electrically connected to;
Described temperature sensor 52 is located in the station of heating in medium frequency chamber and is electrically connected to Programmable Logic Controller 51;
Described displacement transducer 53 is located on base 421 and with Programmable Logic Controller 51 and is electrically connected to;
Described material loading sensor 54 is located at movable support slide 42 and is electrically connected to Programmable Logic Controller 51;
Described human-machine operation screen 55 is electrically connected to Programmable Logic Controller 51;
Described external communication interface 56 is electrically connected to Programmable Logic Controller 51, for carrying out data communication with the control system of automatic extruder 6 and manipulator 7, realizes automatic synchronization work.
Described Programmable Logic Controller 51 is collected after temperature sensor 52, displacement transducer 53 and material loading sensor 54 feedacks, sends executive signal to heating inductor 3 and drives cylinder 43 electricity to coordinate to carry out.
The utility model and automatic extruder and the manipulator networking of take is below example, by concrete application principle, the utility model is further described:
During work, automatic extruder is to Programmable Logic Controller 51 feedback demand for heat, Programmable Logic Controller 51 notice manipulators 7 capture twist lock blank 8, and be placed on the movable support slide of an assembly material conveying device 4 wherein, material loading sensor 54 detects movable support slide 42 and is placed with after twist lock blank 8, Programmable Logic Controller 51 notifies the driving cylinder 43 of this group to start, twist lock blank 8 heads are sent into corresponding heating in medium frequency chamber station to be heated, when displacement transducer 53 detects after predeterminated position information, Programmable Logic Controller 51 notices drive cylinder 43 to stop, when temperature sensor 52 detects after preset temperature, Programmable Logic Controller 51 notifies the driving cylinder 43 of this group to pull out movable support slide 42, thereby twist lock blank 8 heads are shifted out to heating in medium frequency chamber station, then the Programmable Logic Controller 51 notice manipulators 7 twist lock blank 8 having heated of taking is delivered to automatic extruder 6.Programmable Logic Controller 51 is dispensed to above-mentioned heat cycles respectively to organize station at a certain time interval according to the request of default or automatic extruder 6, and the processing of heating-extruding cooperation is efficiently coordinated in realization.
The utility model carries out multistation heating to twist lock blank, effectively improves the efficiency of heating surface of twist lock blank, to can act in agreement with the extruding of automatic extruder.Arrange simultaneously and can carry out the control device that networking data is communicated by letter with automatic extruder and manipulator, realization and automatic extruder and the work of manipulator networking automatic synchronization.
Claims (7)
1. twist lock multistation Automatic-heating equipment, is characterized in that comprising:
Frame, frame top is a workbench;
Heating cabinet, it is arranged on workbench, and is provided with three heating in medium frequency chamber stations;
Three groups of heating inductors, it is inner that it is located at respectively three heating in medium frequency chamber stations;
Three assembly material conveying devices, it is arranged on respectively on the workbench of corresponding three heating in medium frequency chamber station entrances.
2. twist lock multistation Automatic-heating equipment according to claim 1, is characterized in that: described blank conveying device comprises:
Grooved rail is installed, and it is located on workbench;
Movable support slide, it is arranged on and is installed on grooved rail by roller;
Drive cylinder, it is fixed on workbench, and its piston rod is connected with movable support slide.
3. twist lock multistation Automatic-heating equipment according to claim 2, is characterized in that: described movable support slide comprises:
Base, it is arranged on and is installed on grooved rail by roller;
Front support arm, it is located at the place ahead of base, and the top of this front support arm is V-structure;
Rear support arm, it is located at the rear of base, and the top of this rear support arm is V-structure;
Rear postioning abutment, it is arranged on rear support arm rear, is provided with for to the spacing groove of twist lock blank afterbody kayser.
4. twist lock multistation Automatic-heating equipment according to claim 3, is characterized in that: the twist lock charge length that the distance between described front support arm and rear support arm is less than 1/2nd.
5. twist lock multistation Automatic-heating equipment according to claim 3, is characterized in that: between described rear support arm and base, be provided with position adjusting mechanism.
6. twist lock multistation Automatic-heating equipment according to claim 5, is characterized in that: described position adjusting mechanism comprises the wire casing of being located at base both sides and the clamping screw that passes both sides wire casing and rear support arm.
7. twist lock multistation Automatic-heating equipment according to claim 3, is characterized in that: also comprise a control device, this control device comprises:
Programmable Logic Controller, it is with heating inductor and drive cylinder to be electrically connected to;
Temperature sensor, is located in the station of heating in medium frequency chamber and is electrically connected to Programmable Logic Controller;
Displacement transducer, it is located on base and with Programmable Logic Controller and is electrically connected to;
Material loading sensor, it is located at movable support slide and is electrically connected to Programmable Logic Controller;
Human-machine operation screen, it is electrically connected to Programmable Logic Controller; And
External communication interface, it is electrically connected to Programmable Logic Controller
Described Programmable Logic Controller is collected after the information of temperature sensor, displacement transducer and material loading sensor feedback, sends executive signal to heating inductor and drives cylinder electricity to coordinate to carry out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320813731.9U CN203578434U (en) | 2013-12-11 | 2013-12-11 | Multi-station automatic spin lock heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320813731.9U CN203578434U (en) | 2013-12-11 | 2013-12-11 | Multi-station automatic spin lock heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203578434U true CN203578434U (en) | 2014-05-07 |
Family
ID=50576411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320813731.9U Expired - Lifetime CN203578434U (en) | 2013-12-11 | 2013-12-11 | Multi-station automatic spin lock heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203578434U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238587A (en) * | 2016-08-25 | 2016-12-21 | 江苏大学 | A kind of plate heating system for drop stamping experiment |
| CN113210453A (en) * | 2021-05-12 | 2021-08-06 | 舟山中南锚链有限公司 | Full-automatic anchor chain crosspiece apparatus for producing |
-
2013
- 2013-12-11 CN CN201320813731.9U patent/CN203578434U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238587A (en) * | 2016-08-25 | 2016-12-21 | 江苏大学 | A kind of plate heating system for drop stamping experiment |
| CN113210453A (en) * | 2021-05-12 | 2021-08-06 | 舟山中南锚链有限公司 | Full-automatic anchor chain crosspiece apparatus for producing |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140507 |