CN203794588U - Linear four-station adjusting device - Google Patents
Linear four-station adjusting device Download PDFInfo
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- CN203794588U CN203794588U CN201420177676.3U CN201420177676U CN203794588U CN 203794588 U CN203794588 U CN 203794588U CN 201420177676 U CN201420177676 U CN 201420177676U CN 203794588 U CN203794588 U CN 203794588U
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Abstract
本实用新型涉及一种直线四工位调节装置,包括两根直线导轨、四个工位安装板组件、两根丝杠、两个齿轮及调节手轮等。其中,工位安装板组件包括工位安装板、与其两端固定的滑块、与其焊接的移动螺母,三者一体与直线导轨、丝杠组成螺旋机构,可将丝杠的回转运动转变成工位安装板的平移运动。其特征在于:四个工位安装板在同一水平面;两根直线导轨于水平面平行布置,由支架支撑;螺距相同的两根丝杠于竖直面平行布置,由轴承座支撑;滑块与直线导轨移动连接;两个啮合齿轮安装在丝杠同一端;调节手轮安装在其中一根丝杠顶端。本实用新型能够实现四工位等间距调节,适用于灌装、旋盖等包装领域的四工位机器设备,结构简单、操作方便。
The utility model relates to a linear four-station adjustment device, which comprises two linear guide rails, four-station mounting plate assemblies, two lead screws, two gears, an adjustment handwheel and the like. Among them, the station installation plate assembly includes the station installation plate, the sliders fixed at both ends, and the moving nut welded to it. The three are integrated with the linear guide rail and the lead screw to form a screw mechanism, which can convert the rotary motion of the lead screw into a working position. translational movement of the mounting plate. It is characterized in that: four station mounting plates are on the same horizontal plane; two linear guide rails are arranged parallel to the horizontal plane and are supported by brackets; two lead screws with the same pitch are arranged in parallel on the vertical plane and are supported by bearing housings; the slider and the straight line The guide rail is moved and connected; the two meshing gears are installed at the same end of the lead screw; the adjusting handwheel is installed at the top of one of the lead screws. The utility model can realize four-station equidistant adjustment, is suitable for four-station machine equipment in the field of packaging such as filling and capping, and has simple structure and convenient operation.
Description
技术领域technical field
本实用新型涉及灌装、旋盖等包装领域的四工位机器设备,具体涉及一种直线四工位调节装置。The utility model relates to a four-station machine equipment in the field of filling, capping and other packaging, in particular to a linear four-station adjustment device.
背景技术Background technique
在灌装、旋盖、贴标等包装领域,为节约生产成本,一般每台机器设备都兼容多种桶型,更换桶型时需要有操作方便的调节装置。目前市场上现有的四工位包装设备,如四头灌装机、四头旋盖机等,一般都是将操作主体(如灌装头或旋盖头)悬挂于横梁上或至于滑轨上,当更换桶型时,手动调节操作主体的位置,四个操作主体的间距完全靠人工测量,受机器操作空间的限制,且没有定位基准,每次更换桶型都要花费大量时间完成调整工作,大大降低了生产效率。In the field of packaging such as filling, capping, and labeling, in order to save production costs, each machine is generally compatible with various barrel types, and an easy-to-operate adjustment device is required when changing the barrel type. At present, the existing four-station packaging equipment on the market, such as four-head filling machine, four-head capping machine, etc., generally hang the operating body (such as filling head or capping head) on the beam or on the slide rail , when changing the barrel type, manually adjust the position of the operating body, the distance between the four operating bodies is completely measured manually, limited by the operating space of the machine, and there is no positioning reference, it takes a lot of time to complete the adjustment work every time the barrel type is changed , greatly reducing production efficiency.
发明内容Contents of the invention
本实用新型的目的是提供一种结构简单、操作方便的直线四工位调节装置。The purpose of the utility model is to provide a linear four-station adjustment device with simple structure and convenient operation.
为实现上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical solution of the utility model is:
一种直线四工位调节装置,用于调节四个工位安装板之间的距离;其中:四个工位安装板组件、两根丝杠、两个啮合齿轮及调节手轮;A linear four-station adjustment device is used to adjust the distance between four station installation plates; wherein: four station installation board assemblies, two lead screws, two meshing gears and an adjustment handwheel;
其中,工位安装板组件包括工位安装板、与工位安装板固定焊接的移动螺母和与工位安装板固定的滑块,四个工位安装板在同一水平面;Wherein, the station installation plate assembly includes a station installation board, a moving nut fixedly welded to the station installation board and a slider fixed to the station installation board, and the four station installation boards are on the same horizontal plane;
水平走向、螺距相同的两根丝杠于竖直面内上下布置且平行,Two lead screws with the same horizontal direction and the same pitch are arranged up and down in the vertical plane and parallel to each other.
四个工位安装板中的内侧的两个工位安装板通过移动螺母螺纹结合于其中一个丝杠,四个工位安装板中的外侧的两个工位安装板通过移动螺母螺纹结合于另一个丝杠;The inner two station installation plates of the four station installation plates are threadedly combined with one of the lead screws through moving nuts, and the outer two station installation plates among the four station installation plates are threadedly combined with the other through moving nuts. a lead screw;
两个丝杠分别安装啮合齿轮,相互啮合,使得两个丝杠同步转动;在内侧的两个工位安装板结合的丝杠上的啮合齿轮与在外侧的两个工位安装板结合的丝杠上的啮合齿轮的传动比为1:3;The two lead screws are respectively equipped with meshing gears, which mesh with each other, so that the two lead screws rotate synchronously; The transmission ratio of the meshing gear on the bar is 1:3;
两个丝杠上的螺纹均分段设置,使得两个丝杠同步旋转时,同一个丝杠上的两个工位安装板反向运动,位于不同丝杠上的同一侧的两个工位安装板同向运动。The threads on the two screw screws are set in segments, so that when the two screw screws rotate synchronously, the two station mounting plates on the same screw screw move in the opposite direction, and the two stations on the same side on different screw screws The mounting plate moves in the same direction.
如上所述的一种直线四工位调节装置,其中:在所述两个丝杠中的任意一个,安装调节手轮。A linear four-station adjustment device as described above, wherein: an adjustment hand wheel is installed on any one of the two lead screws.
如上所述的一种直线四工位调节装置,其中:两个丝杠的螺纹旋向为左旋、右旋错落间隔布置,位于上部的丝杠上丝杠运载左右方向上内侧的两工位安装板,自左向右分别采用右旋螺纹和左旋螺纹,在左工位安装板处为右旋螺纹,在右工位安装板处为左旋螺纹;位于下部的丝杠下丝杠运载左右方向上外侧的两工位安装板,自左向右分别采用左旋螺纹和右旋螺纹,在左工位安装板处为左旋螺纹,在右工位安装板处为右旋螺纹。A linear four-station adjustment device as described above, wherein: the screw threads of the two lead screws are left-handed and right-handed and arranged at intervals, and the upper lead screw carries the two positions on the inner side in the left and right directions for installation. The board adopts right-handed thread and left-handed thread respectively from left to right, right-handed thread at the mounting plate of the left station, and left-handed thread at the mounting plate of the right station; The two-station mounting plates on the outside adopt left-handed threads and right-handed threads respectively from left to right. The left-station mounting plate is a left-handed thread, and the right-station mounting plate is a right-handed thread.
本实用新型的有益效果:The beneficial effects of the utility model:
更换桶型时,只需要转动调节手轮,就能够实现四工位等间距调节,使调整工作变得高效快捷,大大提高了生产效率。When changing the barrel type, you only need to turn the adjustment handwheel to realize the four-station equidistant adjustment, which makes the adjustment work efficient and fast, and greatly improves the production efficiency.
附图说明Description of drawings
图1是本实用新型所述直线四工位调节装置的俯视图;Fig. 1 is a top view of the linear four-position adjusting device described in the present invention;
图2是本实用新型所述直线四工位调节装置的A-A剖视图,为主视图的视角;Fig. 2 is the A-A cross-sectional view of the linear four-station adjustment device described in the utility model, which is the perspective of the main view;
图3是本实用新型所述直线四工位调节装置的B-B剖视图,为左视图的视角。Fig. 3 is a B-B cross-sectional view of the linear four-station adjustment device of the present invention, which is the perspective of the left view.
图中:1.轴承座;2.直线导轨;3.滑块;4.工位安装板;5.限位螺母;6.移动螺母;7.丝杠,其中,7-1.上丝杠,7-2.下丝杠;8.旋盖升降气缸;9.升降导向杆;10.齿轮;11.调节手轮;12.支架;13.旋盖电机;14.阻尼器;15.旋盖头;21.1号工位安装板;22.2号工位安装板;23.3号工位安装板;24.4号工位安装板;25.工位安装水平面。In the figure: 1. Bearing seat; 2. Linear guide rail; 3. Slider; 4. Station mounting plate; 5. Limit nut; 6. Moving nut; , 7-2. Lower lead screw; 8. Cap lifting cylinder; 9. Lifting guide rod; 10. Gear; 11. Adjusting hand wheel; 12. Bracket; 13. Capping motor; 14. Damper; 15. Hijab; No. 21.1 station installation board; No. 22.2 station installation board; No. 23.3 station installation board; No. 24.4 station installation board; 25. Station installation level.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进行进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实用新型不受下述实施例的限制,可根据本实用新型的技术方案与实际情况来确定具体的实施方式。The utility model is not limited by the following examples, and the specific implementation manner can be determined according to the technical scheme of the utility model and actual conditions.
在本实用新型中,为了便于描述,各部件的相对位置关系的描述均是根据作为主视图视角的说明书附图2的布图方式来描述的,如上、下、左、右等位置关系是根据说明书附图2来确定的。In this utility model, in order to facilitate the description, the description of the relative positional relationship of each component is described according to the layout method of the accompanying drawing 2 of the specification as the perspective of the front view, such as the positional relationship of up, down, left and right is based It is determined by referring to Figure 2 of the description.
下面结合附图和实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1、图2、图3所示,一种直线四工位调节装置,包括2条直线导轨2、滑块3、4个工位安装板4及丝杠7、移动螺母6、齿轮10等部件。As shown in Figure 1, Figure 2, and Figure 3, a linear four-position adjustment device includes 2 linear guide rails 2, sliders 3, 4 station mounting plates 4, lead screws 7, moving nuts 6, and gears 10 and other parts.
其中,工位安装板4、滑块3、移动螺母6三者为一体,并且4个工位安装板4在同一水平面;Wherein, the station installation plate 4, the slider 3, and the moving nut 6 are integrated, and the four station installation plates 4 are on the same horizontal plane;
两根直线导轨2于水平面平行布置,由支架12支撑;Two linear guide rails 2 are arranged parallel to the horizontal plane and supported by brackets 12;
移动螺母6和丝杠7螺纹配合,在丝杠7旋转时,带动工位安装板4、滑块3移动,此时,滑块3沿于直线导轨2滑动。直线导轨2起到支撑和导向的作用。The moving nut 6 is threadedly matched with the leading screw 7, and when the leading screw 7 rotates, it drives the station mounting plate 4 and the slide block 3 to move. At this moment, the slide block 3 slides along the linear guide rail 2. The linear guide rail 2 plays a supporting and guiding role.
水平走向、螺距相同的两根丝杠7于竖直面内上下布置且平行,由轴承座1支撑;滑块3与直线导轨2滑动连接;两根丝杠7分别安装有一个啮合齿轮10,上述两个啮合齿轮10安装在两个丝杠7的同一端,能够相互啮合,同步转动;调节手轮11安装在其中一根丝杠7的顶端,带动其中一根丝杠7转动,通过啮合齿轮10传递动力,如此,达到两根丝杠7同步转动的效果。Two lead screws 7 with the same horizontal direction and the same pitch are arranged up and down in the vertical plane and are parallel, supported by the bearing housing 1; the slider 3 is slidingly connected with the linear guide rail 2; the two lead screws 7 are respectively equipped with a meshing gear 10, The above two meshing gears 10 are installed on the same end of the two lead screws 7, and can mesh with each other and rotate synchronously; the adjustment hand wheel 11 is installed on the top of one of the lead screws 7, and drives one of the lead screws 7 to rotate, and through the meshing The gear 10 transmits power, so that the effect of synchronous rotation of the two leading screws 7 is achieved.
而两根丝杠7的螺纹旋向为左旋、右旋错落间隔布置。即位于上部的丝杠上丝杠7-1运载左右方向上内侧的两工位安装板,自左向右分别采用右旋螺纹和左旋螺纹,即在左工位安装板处为右旋螺纹,在右工位安装板处为左旋螺纹。The helical directions of the two lead screws 7 are left-handed and right-handed, and are arranged at random intervals. That is, the upper lead screw 7-1 on the upper part carries the two-station mounting plates on the inner side in the left-right direction, and adopts right-handed threads and left-handed threads respectively from left to right, that is, right-handed threads are used on the left-station mounting plate, There is a left-hand thread at the mounting plate of the right station.
位于下部的丝杠下丝杠7-2运载左右方向上外侧的两工位安装板,自左向右分别采用左旋螺纹和右旋螺纹;即在左工位安装板处为左旋螺纹,在右工位安装板处为右旋螺纹。The lower lead screw 7-2 at the bottom carries the two-station mounting plates on the outer side in the left and right directions, and adopts left-handed threads and right-handed threads respectively from left to right; There is a right-hand thread on the station mounting plate.
安装在丝杠同一端的两个啮合齿轮10传动比为1:3,即上啮合齿轮10-1与下啮合齿轮10-2传动比为1:3,使得运载内侧两工位安装板的丝杠与运载外侧两工位安装板的丝杠传动比为1:3。调节手轮11安装在其中一根丝杠顶端,如此,保证了四个工位始终等间距。The transmission ratio of the two meshing gears 10 installed at the same end of the screw is 1:3, that is, the transmission ratio of the upper meshing gear 10-1 and the lower meshing gear 10-2 is 1:3, so that the screw carrying the inner two-position mounting plate The transmission ratio of the screw with the two-station mounting plate on the outside is 1:3. The adjustment handwheel 11 is installed on one of the leading screw tops, so that four stations are guaranteed to be equally spaced all the time.
旋转调节手轮11时,四个工位位置变化过程如下:When rotating and adjusting the hand wheel 11, the changing process of the positions of the four stations is as follows:
四个工位初始位置设为:0、a、2a、3a;等间隔,间隔为a;The initial positions of the four stations are set as: 0, a, 2a, 3a; equal intervals, the interval is a;
在转动手轮时,设外侧两个工位位置变化为:0-b、3a+b;When the handwheel is turned, the positions of the two outer stations change as: 0-b, 3a+b;
内侧两个工位位置变化为a-b/3、2a+b/3;The positions of the inner two stations change to a-b/3, 2a+b/3;
如此,四个工位位置变化为:0-b、a-b/3、2a+b/3、3a+b;等间隔,间隔为a+2b/3;In this way, the positions of the four stations change as follows: 0-b, a-b/3, 2a+b/3, 3a+b; equal intervals, the interval is a+2b/3;
本实施例的操作主体是旋盖装置,固定在工位安装板4的相应位置,它包括旋盖升降气缸8、升降导向杆9、旋盖电机13、阻尼器14和旋盖头15。旋盖电机13通过阻尼器14控制旋盖头15的旋转速度,升降气缸8由导向杆9控制旋盖头15的升降。此旋盖装置在四个工位处协同工作。The operating subject of the present embodiment is a capping device, which is fixed on the corresponding position of the station mounting plate 4, and it includes a capping lifting cylinder 8, a lifting guide rod 9, a capping motor 13, a damper 14 and a capping head 15. The capping motor 13 controls the rotational speed of the capping head 15 through the damper 14, and the lifting cylinder 8 controls the lifting of the capping head 15 by the guide rod 9. The capping device works together at four stations.
本实施例的工作过程如下:The working process of this embodiment is as follows:
如图1、2、3所示,本实施例为四工位旋盖装置,当需要更换待旋盖的包装桶时,转动本实用新型的调节手轮11,即可实现四工位等间距变大或缩小,当四工位的间距与包装桶吻合后即可进入工作状态,调整工作省时省力。如此,本实施例兼容多种桶形。As shown in Figures 1, 2, and 3, this embodiment is a four-station capping device. When it is necessary to replace the packaging barrel to be capped, turn the adjusting handwheel 11 of the utility model to realize four-station equidistant Larger or smaller, when the distance between the four stations matches the packaging barrel, it can enter the working state, and the adjustment work saves time and effort. As such, this embodiment is compatible with various barrel shapes.
旋盖过程如下:进行旋盖时,四工位调节装置固定不动,一组四个包装桶由输送线运送到位后,升降气缸8驱动各自的旋盖头15下降;旋盖电机13驱动各自的旋盖头15,将其叼着的桶盖旋紧在包装桶嘴上,然后旋盖头15升起,四个包装桶由输送线运走,等待下一组包装桶到位后继续旋盖。The capping process is as follows: when capping, the four-station adjustment device is fixed, and after a group of four packaging barrels are transported in place by the conveying line, the lifting cylinder 8 drives the respective capping heads 15 to descend; the capping motor 13 drives the respective The capping head 15 tightens the cap held in its mouth on the mouth of the packaging barrel, then the capping head 15 rises, and the four packaging barrels are transported away by the conveying line, and the caps are continued after the next group of packing barrels are in place.
更换桶形的调整过程:当需要更换包装桶时,需要利用直线四工位调节装置。转动该装置的调节手轮11驱动丝杠旋转,丝杠上的齿轮带动另一个齿轮,从而驱动另一个丝杠反方向旋转,而且两根丝杠的旋转速比与齿轮的传动比相同,都为1:3。丝杠的旋转运动转变成四个工位安装板的平移运动,且四个工位安装板等间距变大或缩小,当四工位的间距与包装桶吻合后即可进入工作状态,调整工作省时省力。The adjustment process of changing the barrel shape: when it is necessary to change the packaging barrel, it is necessary to use the linear four-position adjustment device. Turning the adjusting hand wheel 11 of the device drives the screw to rotate, and the gear on the screw drives another gear, thereby driving the other screw to rotate in the opposite direction, and the rotation speed ratio of the two screw is the same as the transmission ratio of the gear. It is 1:3. The rotary motion of the lead screw is converted into the translational motion of the four-station mounting plates, and the equal spacing of the four-station mounting plates becomes larger or smaller. When the spacing of the four-stations matches the packaging barrel, it can enter the working state and adjust the work. save time and energy.
上面对本实用新型的实施例作了详细说明,上述实施方式仅为本实用新型的最优实施例,但是本实用新型并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The above embodiments of the present utility model have been described in detail. The above-mentioned implementation is only the optimal embodiment of the present utility model, but the present utility model is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, Various changes can also be made without departing from the purpose of the utility model.
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CN106144048A (en) * | 2016-08-23 | 2016-11-23 | 淄博爱而生机械智能化科技有限公司 | A kind of intelligent boxing mechanism of size adjustable |
CN106241691A (en) * | 2016-08-18 | 2016-12-21 | 江苏中威重工机械有限公司 | Straight line four station adjusting means |
CN104385676B (en) * | 2014-11-21 | 2017-05-10 | 江阴市汇通包装机械有限公司 | Double-wheel deviation correction device |
CN106927262A (en) * | 2017-03-14 | 2017-07-07 | 武汉人天包装自动化技术股份有限公司 | A kind of carton stacking apparatus |
CN111850310A (en) * | 2020-07-31 | 2020-10-30 | 江油市重鑫特种金属材料有限公司 | Double-deck dolly adjusting device of electroslag furnace crystallizer |
CN112249650A (en) * | 2020-08-28 | 2021-01-22 | 北京德鑫泉物联网科技股份有限公司 | Spacing adjusting mechanism and spacing adjusting method for multiple objects on plane |
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2014
- 2014-04-14 CN CN201420177676.3U patent/CN203794588U/en not_active Expired - Fee Related
Cited By (11)
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CN104385676B (en) * | 2014-11-21 | 2017-05-10 | 江阴市汇通包装机械有限公司 | Double-wheel deviation correction device |
CN105150017A (en) * | 2015-10-09 | 2015-12-16 | 苏州博众精工科技有限公司 | Product interval adjusting mechanism |
CN105863633A (en) * | 2016-06-03 | 2016-08-17 | 青岛科技大学 | Splitter interval adjusting device |
CN105863633B (en) * | 2016-06-03 | 2019-03-08 | 青岛科技大学 | A splitter spacing adjustment device |
CN106241691A (en) * | 2016-08-18 | 2016-12-21 | 江苏中威重工机械有限公司 | Straight line four station adjusting means |
CN106144048A (en) * | 2016-08-23 | 2016-11-23 | 淄博爱而生机械智能化科技有限公司 | A kind of intelligent boxing mechanism of size adjustable |
CN106144048B (en) * | 2016-08-23 | 2019-08-20 | 山东爱而生智能科技有限公司 | A kind of intelligent boxing mechanism of size adjustable |
CN106927262A (en) * | 2017-03-14 | 2017-07-07 | 武汉人天包装自动化技术股份有限公司 | A kind of carton stacking apparatus |
CN106927262B (en) * | 2017-03-14 | 2019-05-10 | 武汉人天包装自动化技术股份有限公司 | A kind of carton stacking apparatus |
CN111850310A (en) * | 2020-07-31 | 2020-10-30 | 江油市重鑫特种金属材料有限公司 | Double-deck dolly adjusting device of electroslag furnace crystallizer |
CN112249650A (en) * | 2020-08-28 | 2021-01-22 | 北京德鑫泉物联网科技股份有限公司 | Spacing adjusting mechanism and spacing adjusting method for multiple objects on plane |
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