CN203509960U - Device for transversely arranging and longitudinally feeding proximate matter step by step - Google Patents
Device for transversely arranging and longitudinally feeding proximate matter step by step Download PDFInfo
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- CN203509960U CN203509960U CN201320697173.4U CN201320697173U CN203509960U CN 203509960 U CN203509960 U CN 203509960U CN 201320697173 U CN201320697173 U CN 201320697173U CN 203509960 U CN203509960 U CN 203509960U
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- impeller
- guard shield
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- section bar
- feeding device
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Abstract
The utility model discloses a device for transversely arranging and longitudinally feeding a proximate matter step by step. The device comprises an automatic distributing device, a shot blasting cleaning chamber and a trolley conveying system, wherein the automatic distributing device can transversely move and uniformly arrange a workpiece; a plurality of abrasive impellers are arranged on the outer wall of the shot blasting cleaning chamber; the trolley conveying system comprises a trolley, a roller way, a rotating mechanism and a driving device; the trolley is used for bearing the cleaned workpiece; the rotating mechanism is arranged on the trolley; the driving device is used for driving the trolley to run on the roller way; the roller way passes through the shot blasting cleaning chamber. By adopting the feeding device, the trolley longitudinally feeds step by step in a staggered manner, so that the shot blasting equipment can continuously be in a working state, so that the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of shot-blast apparatus, particularly a kind of section bar transversely arranged, longitudinally divide stepping feeding device.
Background technology
Shot-blasting machine (shot blasting machine), utilizes High-velocity Projectiles cleaning that impeller head dishes out or the impact cleaning device of strengthening cast(ing) surface.Ball blast function is carried out knockout decoring and cleaning to foundry goods simultaneously.
First shot-blast apparatus is applied to the surperficial scab of foundry industry cast steel, ironcasting and the removing of oxide skin.Nearly all steel-casting, grey foundry goods, malleable iron component, G. Iron Castings etc. all will carry out Shot Blasting.This is not only in order to remove cast(ing) surface oxide skin and scab, also be indispensable preparatory process before casting quality checks simultaneously, such as large-scale gas-turbine casing is carrying out must carrying out strict throwing blast cleaning before nondestructive inspection, to guarantee the reliability of result of detection.In general castings production, throwing blast cleaning is to find that casting surface defect is as the requisite process means of subcutaneous blowhole, cinder hole and scab, cold shut, peeling etc.Non-ferrous casting, as the removing surface of aluminium alloy, copper alloy etc., except the blemish of descaling, discovery foundry goods, main object is to throw shot-peening remove the burr of die casting and obtain the surface quality with decoration meaning, obtains resultant effect.
The subject matter existing in existing correlative technology field has:
(1) common section bar shot-blasting machine roller way loading device, workman is difficult to operation, and inefficiency, does not reach existing shot-blasting machine production efficiency;
(2) automaticity is low, also belongs to initial original feeding device;
(3), for length >=12 meter, the workpiece of weight >=200kg just cannot carry out artificial cloth at all.
Utility model content
The object of this part is to summarize some aspects of embodiment of the present utility model and briefly introduces some preferred embodiments.In this part and the application's specification digest and utility model title, may do a little simplification or omit to avoid the making object of this part, specification digest and utility model title fuzzy, and this simplification or omit can not be for limiting scope of the present utility model.
In view of above-mentioned and/or existing section bar transversely arranged, longitudinally divide the problem existing in stepping feeding device and charging method, the utility model has been proposed.
Therefore, an object of the present utility model be to provide a kind of section bar transversely arranged, longitudinally divide stepping feeding device, it can make workman as long as one side high from three, position, end chassis operates, utilize automatic distributing device (chain transmission) to carry out transversely arranged, until be booked whole chassis, so both alleviate workman's labour intensity, improved again operating efficiency.
For solving the problems of the technologies described above, the utility model provides following technical scheme: a kind of section bar transversely arranged, longitudinally divide stepping feeding device, comprise that super shot blasting cleaning chamber is provided with many impeller heads on its outer wall; Chassis induction system, comprise chassis, roller-way, rotating mechanism and drive unit, described chassis is used for carrying cleaned workpiece and chassis is provided with rotating mechanism, and described drive unit is used for driving chassis to move on roller-way, and described roller-way runs through described super shot blasting cleaning chamber.
Transversely arranged, a kind of preferred version of longitudinally dividing stepping feeding device as section bar described in the utility model, wherein: four impeller heads are installed on the outer wall of described super shot blasting cleaning chamber, four described each two tablecloths of impeller head minute left and right are put, and described impeller head is set to become X ° with the impelling angle of workpiece, and meet 25 °≤X °≤35 °; Meanwhile, two relative impeller heads are set and apart from thin plate length, are respectively A, B, and meet A=B+40, wherein 700mm≤B≤900mm.。
Transversely arranged, a kind of preferred version of longitudinally dividing stepping feeding device as section bar described in the utility model, wherein: described super shot blasting cleaning chamber is multicell assembly, by main chamber's body and concubine body, formed, described impeller head is arranged on the outer wall of main chamber's body, the both sides, front and back of main chamber's body are concubine body, concubine body be closed chamber body and in be provided with steel plate and multilayer rubber curtain and shield.
As transversely arranged, a kind of preferred version of longitudinally dividing stepping feeding device of section bar described in the utility model, wherein: described impeller head comprises: impeller, motor, shot wheel, orienting cover, blade, lead ball pipe and guard shield; Described orienting cover is fixed in guard shield and has a window; The inside of orienting cover is installed with shot wheel, has an entrance and four windows on described shot wheel; Describedly lead the side that ball pipe is positioned at guard shield, and lead one end of ball pipe and this entrance of shot wheel is connected, the other end of leading ball pipe connects for ball system; The opposite side of described guard shield is provided with impeller, and a plurality of blades are installed on described impeller, and Leaf positional distribution is in the periphery of orienting cover; Impeller is connected with the output shaft of motor, and by this vane rotary of Motor Drive.
Transversely arranged, a kind of preferred version of longitudinally dividing stepping feeding device as section bar described in the utility model, wherein: described impeller is connected by conjoint disk with the output shaft of motor, be also provided with seal disc between conjoint disk and motor; In described guard shield, be also provided with for preventing the wear plate of ball blast excessive damage guard shield, wear plate comprise be positioned at guard shield inside top top backplate, be positioned at the side guard plate of side inside guard shield and be positioned at the end face protective plate of guard shield inner side end.
As transversely arranged, a kind of preferred version of longitudinally dividing stepping feeding device of section bar described in the utility model, wherein: described section bar transversely arranged, longitudinally divide stepping feeding device also to comprise: separation, return ball chamber, lift cylinder and high pressure back blowing machine; Described time ball chamber is arranged at the lower end of described blowing device; Described lift cylinder is connected with described high pressure back blowing machine.
Another object of the present utility model is to provide a kind of transversely arranged, charging method of longitudinally dividing stepping feeding device of section bar, three high, position, end chassis longitudinally minute stepping material loading that misplaces, make the shot-blast apparatus can be continuously in running order, and then improved production efficiency.
For solving the problems of the technologies described above, the utility model provides following technical scheme: a kind of utilize section bar as claimed in claim 1 transversely arranged, longitudinally divide stepping charging method, comprise, workpiece is transported on the leading portion roller-way of super shot blasting cleaning chamber; After the high-order chassis cloth in both sides completes, a side stage car integral translation, to middle chassis top, stops rear unlatching roller-way and carries, and workpiece is delivered on super shot blasting cleaning chamber leading portion roller-way; Workpiece departs from after high-order chassis, and chassis moves to original position again, carries out material loading again; In the middle of the high-order chassis of opposite side starts to move to, conveying workpieces is carried out in chassis top, completes Shot Blasting.
Transversely arranged, a kind of preferred version of charging method of longitudinally dividing stepping feeding device as section bar described in the utility model, wherein: it also comprises before on the leading portion roller-way that workpiece is transported to super shot blasting cleaning chamber, after workpiece produces by roller line, enter distributing trolley, by material loading, assist driven roll to proceed to top; Automatic distributing device carries out transverse translation by workpiece and is evenly arranged.
The beneficial effects of the utility model:
(1) workman, as long as one side high from three, position, end chassis operates, utilizes automatic distributing device (chain transmission) to carry out transversely arranged, until be booked whole chassis, has so both alleviated workman's labour intensity, has improved again operating efficiency;
(2) three high, position, end chassis longitudinally minute stepping material loading that misplaces, makes the shot-blast apparatus can be continuously in running order, and then has improved production efficiency;
(3) automaticity is high, can use advanced PLC control system to control.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.Wherein:
Fig. 1 is transversely arranged, the front view that longitudinally divides stepping feeding device of a kind of section bar described in the utility model;
Fig. 2 is transversely arranged, the top view that longitudinally divides stepping feeding device of a kind of section bar described in the utility model;
Fig. 3 is transversely arranged, the side view that longitudinally divides stepping feeding device of a kind of section bar described in the utility model;
Fig. 4 is the front view of impeller head;
Fig. 5 is the front view of impeller head.
The specific embodiment
For above-mentioned purpose of the present utility model, feature and advantage can be become apparent more, below in conjunction with specific embodiment, the specific embodiment of the present utility model is described in detail.
A lot of details have been set forth in the following description so that fully understand the utility model, but the utility model can also adopt other to be different from alternate manner described here and implement, those skilled in the art can do similar popularization without prejudice to the utility model intension in the situation that, so the utility model is not subject to the restriction of following public specific embodiment.
Secondly, alleged " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the utility model herein.Different local in this manual " in one embodiment " that occur not all refer to same embodiment, neither be independent or the embodiment mutually exclusive with other embodiment optionally.
As shown in Figure 1, Figure 2 and Figure 3, be respectively transversely arranged, the front view, top view and the side view that longitudinally divide stepping feeding device of a kind of section bar of the utility model.Wherein, described section bar transversely arranged, longitudinally divide stepping feeding device mainly to comprise: automatic distributing device 1, chassis induction system and super shot blasting cleaning chamber 3.
Chassis induction system wherein, comprise chassis 2, roller-way, rotating mechanism and drive unit, described chassis 2 is for carrying cleaned workpiece and chassis 2 is provided with rotating mechanism, and described drive unit is used for driving chassis 2 to move on roller-way, and described roller-way runs through described super shot blasting cleaning chamber 3.Workpiece enters distributing trolley after producing by roller line, by material loading, assists driven roll 4 to proceed to top.Automatic distributing device 1 is completed by the transmission of reductor chain drive-belt, each chassis 2 has three drivings, before transverse translation is evenly arranged, finely tune, make arbitrary equidistant group of card on three driving chains encounter proximity transducer (dialling card centre-to-centre spacing 250mm), simultaneously on same straight line, then accessory drive simultaneously, previous group of card leaves proximity transducer, latter one when dialling card and touching sensor, stop, completing a course of action; Then with identical operation program, workpiece being carried out to transverse translation is evenly arranged; After workpiece has been arranged, delay table can be opened roller-way walking workpiece is transported on super shot blasting cleaning chamber leading portion roller-way 5.
Again in conjunction with shown in Fig. 4 and Fig. 5, on the outer wall of described super shot blasting cleaning chamber 3, many impeller heads 31 are installed, be four impeller heads 31 in the present embodiment, described 31 minutes each two reasonable Arrangement of left and right of four impeller heads, the outer wall of super shot blasting cleaning chamber 3 is provided with several holes of passing for ball blast, and ball blast can be cleared up the surface of workpiece from all angles.In the present embodiment, impeller head 31 is set to become X ° with the impelling angle of workpiece, and meets 25 °≤X °≤35 °; Meanwhile, two relative impeller heads 31 are set and apart from thin plate length, are respectively A, B, and meet A=B+40, wherein 700mm≤B≤900mm.Described impeller head 31 comprises: impeller 311, conjoint disk 312, motor 313, shot wheel 314, orienting cover 315, blade 316, lead the members such as ball pipe 317, wear plate (3181,3182,3183), guard shield 319.Described orienting cover 315 is fixed in guard shield 319, and it has a window, and can adjust by adjusting orienting cover 315 direction of this window.The inside of orienting cover 315 is installed with shot wheel 314.On described shot wheel 314, there are an entrance and four windows.Describedly lead the side that ball pipe 317 is positioned at guard shield 319, and lead one end of ball pipe 317 and this entrance of shot wheel 314 is connected, the other end connects for ball system (not shown), wherein, for being provided with in ball system for ball lock, in order to regulate ball blast flow, and be convenient to maintenance.The opposite side of described guard shield 319 is provided with impeller 311, and a plurality of blades 316 are installed on described impeller 311, and blade 316 is distributed in the periphery of orienting cover 315.Impeller 311 is connected by conjoint disk 312 with the output shaft of motor 313, and drives this impeller 311 rotations by motor 313.In addition, between conjoint disk 312 and motor 313, seal disc 3121 is also installed.In described guard shield 319, be also provided with for preventing the wear plate of ball blast excessive damage guard shield 319, wear plate comprise be positioned at guard shield 319 inside top top backplate 3181, be positioned at the side guard plate 3182 of guard shield 319 inner side sides and be positioned at the end face protective plate 3183 of guard shield 319 inner side ends.During work, bullet rolls in shot wheel 314 by leading ball pipe 317, and the window that preaceleration presets direction by orienting cover 315 is dished out, and blade 316 continues it to accelerate, and then adjusts impelling and reach powerful strike on workpiece, to reach the object of cleaning.That described impeller head 31 has is simple in structure, easy to maintenance, the advantage such as little takes up room, blade 316 does not need any fixtures such as screw, pin, Spring Card to fix, but blade 316 is inserted in impeller groove (not shown) from impeller 311 centers, rotary when impeller 311, rely on the centrifugal force of blade 316 generations and the boss structure on blade 316 to fix.
Described super shot blasting cleaning chamber 3 is multicell assembly, by main chamber's body 32 and concubine body 33, formed, wherein above-mentioned impeller head 31 is arranged on the outer wall of main chamber's body 32, the both sides, front and back of main chamber's body 32 are concubine body 33, concubine body 33 be closed chamber body and in be provided with the shielding of steel plate and multilayer rubber curtain, to prevent that bullet unrest from flying.In super shot blasting cleaning chamber 3, there is certain negative pressure simultaneously, prevent that dust from escaping.In described super shot blasting cleaning chamber 3, be provided with wear resistant cast iron steel plate, to protect chamber body wall plate to avoid wearing and tearing, more than extending chamber body decades of times in service life; Can utilize the reflection function of bullet, the strike surface of the work remaining valid, improves cleaning quality and cleaning efficiency simultaneously, on cleaning taper collection ball bucket, net is housed, and to intercept foreign material, protection conveying worm, is convenient to maintenance personal's maintenance.Shot blast room body inner casing adopts wear-resisting bag casting nut to hide and bolt, and protection screw is not damaged, and disassembling, assembling and replacing is convenient.In addition,, for preventing that bullet from flying out, in super shot blasting cleaning chamber 3, be provided with protector.
Workpiece, by transfer roller, enters ball blast region, opens each impeller head 31 carry out ball blast by step.
Utilize the charging method of said apparatus, in one embodiment, the steps include:
Step 4, in the middle of the high-order chassis of opposite side starts to move to, conveying workpieces is carried out in chassis top, completes Shot Blasting.
In another embodiment, implement in the following manner:
The first step, workpiece enters distributing trolley after producing by roller line, by material loading, assists driven roll to proceed to top;
Second step, automatic distributing device is completed by the transmission of reductor chain drive-belt, each chassis has 3 drivings, before transverse translation is evenly arranged, finely tunes, make arbitrary equidistant group of card on three driving chains encounter proximity transducer (dialling card centre-to-centre spacing 250mm) simultaneously, on same straight line, accessory drive simultaneously then, previous group of card leaves proximity transducer, latter one when dialling card and touching sensor, stop, completing a course of action; Then with identical operation program, workpiece being carried out to transverse translation is evenly arranged;
The 3rd step, after workpiece has been arranged, delay table can be opened roller-way walking workpiece is transported on super shot blasting cleaning chamber leading portion roller-way;
The 4th step, after the high-order chassis cloth in both sides completes, a side stage car integral translation, to middle chassis top, stops rear unlatching roller-way and carries, and workpiece is delivered on super shot blasting cleaning chamber leading portion roller-way;
The 5th step, the leading portion of super shot blasting cleaning chamber leading portion roller-way arranges rubber shock-absorbing, the Action of Gravity Field while falling to reduce workpiece, workpiece departs from after high-order chassis completely, and chassis moves to original position again, carries out material loading again;
The 6th step, in the middle of the high-order chassis of opposite side starts to move to, conveying workpieces is carried out in chassis top, completes Shot Blasting.
In this embodiment, automatic distributing device need arrange that chain transmission is controlled and the auxiliary driven roll of material loading adopts coaxial variable driving method and device.
It should be noted that, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, and not departing from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of claim scope of the present utility model.
Claims (6)
- Section bar transversely arranged, longitudinally divide a stepping feeding device, it is characterized in that: comprise,Automatic distributing device, it can carry out transverse translation by workpiece and be evenly arranged;Super shot blasting cleaning chamber, is provided with many impeller heads on its outer wall;Chassis induction system, comprise chassis, roller-way, rotating mechanism and drive unit, described chassis is used for carrying cleaned workpiece and chassis is provided with rotating mechanism, and described drive unit is used for driving chassis to move on roller-way, and described roller-way runs through described super shot blasting cleaning chamber.
- Section bar according to claim 1 transversely arranged, longitudinally divide stepping feeding device, it is characterized in that: four impeller heads are installed on the outer wall of described super shot blasting cleaning chamber, four described each two tablecloths of impeller head minute left and right are put, and described impeller head is set to become X ° with the impelling angle of workpiece, and meet 25 °≤X °≤35 °; Meanwhile, two relative impeller heads are set and apart from thin plate length, are respectively A, B, and meet A=B+40, wherein 700mm≤B≤900mm.。
- Section bar according to claim 1 transversely arranged, longitudinally divide stepping feeding device, it is characterized in that: described super shot blasting cleaning chamber is multicell assembly, by main chamber's body and concubine body, formed, described impeller head is arranged on the outer wall of main chamber's body, the both sides, front and back of main chamber's body are concubine body, concubine body be closed chamber body and in be provided with steel plate and multilayer rubber curtain and shield.
- Section bar according to claim 1 transversely arranged, longitudinally divide stepping feeding device, it is characterized in that: described impeller head comprises: impeller, motor, shot wheel, orienting cover, blade, lead ball pipe and guard shield; Described orienting cover is fixed in guard shield and has a window; The inside of orienting cover is installed with shot wheel, has an entrance and four windows on described shot wheel; Describedly lead the side that ball pipe is positioned at guard shield, and lead one end of ball pipe and this entrance of shot wheel is connected, the other end of leading ball pipe connects for ball system; The opposite side of described guard shield is provided with impeller, and a plurality of blades are installed on described impeller, and Leaf positional distribution is in the periphery of orienting cover; Impeller is connected with the output shaft of motor, and by this vane rotary of Motor Drive.
- Section bar according to claim 1 transversely arranged, longitudinally divide stepping feeding device, it is characterized in that: described impeller is connected by conjoint disk with the output shaft of motor, seal disc is also installed between conjoint disk and motor; In described guard shield, be also provided with for preventing the wear plate of ball blast excessive damage guard shield, wear plate comprise be positioned at guard shield inside top top backplate, be positioned at the side guard plate of side inside guard shield and be positioned at the end face protective plate of guard shield inner side end.
- Section bar according to claim 1 transversely arranged, longitudinally divide stepping feeding device, it is characterized in that: described section bar transversely arranged, longitudinally divide stepping feeding device also to comprise: separation, return ball chamber, lift cylinder and high pressure back blowing machine; Described time ball chamber is arranged at the lower end of described blowing device; Described lift cylinder is connected with described high pressure back blowing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320697173.4U CN203509960U (en) | 2013-11-06 | 2013-11-06 | Device for transversely arranging and longitudinally feeding proximate matter step by step |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320697173.4U CN203509960U (en) | 2013-11-06 | 2013-11-06 | Device for transversely arranging and longitudinally feeding proximate matter step by step |
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| Publication Number | Publication Date |
|---|---|
| CN203509960U true CN203509960U (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320697173.4U Expired - Fee Related CN203509960U (en) | 2013-11-06 | 2013-11-06 | Device for transversely arranging and longitudinally feeding proximate matter step by step |
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| Country | Link |
|---|---|
| CN (1) | CN203509960U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567886A (en) * | 2013-11-06 | 2014-02-12 | 江苏龙城铸造机械科技有限公司 | Horizontal alignment and vertical step-by-step feed sectional material feeding device and horizontal alignment and vertical step-by-step feed sectional material feeding method |
-
2013
- 2013-11-06 CN CN201320697173.4U patent/CN203509960U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567886A (en) * | 2013-11-06 | 2014-02-12 | 江苏龙城铸造机械科技有限公司 | Horizontal alignment and vertical step-by-step feed sectional material feeding device and horizontal alignment and vertical step-by-step feed sectional material feeding method |
| CN103567886B (en) * | 2013-11-06 | 2017-01-04 | 江苏龙城铸造机械科技有限公司 | The substep feeding feeding device transversely arranged, longitudinal of a kind of section bar and method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20161106 |