CN203170685U - Electrification control system of eat hutch garbage disposer - Google Patents

Electrification control system of eat hutch garbage disposer Download PDF

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Publication number
CN203170685U
CN203170685U CN 201320046983 CN201320046983U CN203170685U CN 203170685 U CN203170685 U CN 203170685U CN 201320046983 CN201320046983 CN 201320046983 CN 201320046983 U CN201320046983 U CN 201320046983U CN 203170685 U CN203170685 U CN 203170685U
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China
Prior art keywords
module
food waste
changing food
control system
extruding
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Expired - Fee Related
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CN 201320046983
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Chinese (zh)
Inventor
李宗武
张兵
孙鹏飞
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SHANDONG URBAN-MINING ENVIRONMENTAL PROTECTION GROUP CO., LTD.
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QINGDAO JOWON MECHANICAL AND ELECTRICAL CO Ltd
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Abstract

The utility model discloses an electrification control system of an eat hutch garbage disposer, which comprises a master controller, a lifting module, a cover opening module, a crushing module, an extrusion module, a stirring module and a heating module which are used for controlling electrification actions of a lifting device, a cover opening device, a crushing device, an extrusion device and a fermentation drying device respectively, wherein the lifting module, the cover opening module, the crushing module, the extrusion module, the stirring module and the heating module are connected with the master controller through a CAN (Controller Area Network) bus; and the lifting device, the cover opening device, the crushing device, the extrusion device and the fermentation drying device are arranged on a frame body of the eat hutch garbage disposer together. The electrification control system of the eat hutch garbage disposer provided by the utility model has the advantages that the level of automation is high; the garbage of a whole each hutch can be completely treated; the capacity of disturbance resistance between every two electrical modules is strong; and the reliability of the whole system is high.

Description

The electrified control system of changing food waste processor
Technical field
The utility model relates to the electrified control system of a kind of changing food waste processor.
Background technology
Changing food waste refer to after food residue, the diet abandoned in food processing process finish food residues and at washing foodstuff, scrub the raw sewerage that produces in the processes such as tableware.Its composition mainly comprises the non-solubility organic matter of the broken bone of pericarp, food particle, insoluble protein, cellulosic and starchiness attitude, and its composition is according to the difference of food and very complicated.Owing to contain rich nutrient substances in the changing food waste, therefore, if the not treated nature that directly is discharged into, under the effect of preference temperature and bacterium, namely putrid and deteriorated in a short time, not only surrounding environment is polluted, grows mosquitos and flies, occupy a large amount of soils, and cause a large amount of wastes of resource.Based on this, the research and development of changing food waste treatment facility are effectively degraded and integrated treatment to changing food waste, realize that minimizing and the recycling of changing food waste will have very important meaning.
At present, treatment technology to changing food waste roughly has following several: changing food waste crushing technology, solid-liquid separation technique, then further be converted into fertilizer through biodegradation and drying technology through the filter residue after the Separation of Solid and Liquid, then further separate through oily water separation technique through the filtrate after the Separation of Solid and Liquid, water can directly discharge after removing oil, and the waste oil that obtains then can be used as the raw material of iundustrial oil.By above processing, realize the harmless treatment to changing food waste.
Yet, existing changing food waste processor, or only having rubbish pulverizes function, or only has filter residue fermentation function, more or only have one or both functions in the above-mentioned treatment technology, can't form the garbage disposal flow process of integral framework, electrified control is simple, production efficiency is low, can't satisfy the centralization of the inner changing food waste in zonule and handle and electrified control.
The utility model content
The purpose of the utility model embodiment is to propose the electrified control system of a kind of changing food waste processor, can effectively solve the above-mentioned technical problem that exists in the prior art.
To achieve these goals, the utility model adopts following technical scheme:
The electrified control system of changing food waste processor,
Comprise: master controller;
Hoisting module is electrically connected with the lifting motor, is used for control pending changing food waste is promoted to a high position;
The module of uncapping is electrically connected with the motor of uncapping, and is used for the lid door that control is positioned at changing food waste processor high level and carries out the opened/closed operation;
Broken module is electrically connected with broken motor, is used for controlling the pending changing food waste that is opposite to high level and carries out fragmentation procedure;
The extruding module is electrically connected with the extruding motor, and the changing food waste after the fragmentation is used for control to the further extrusion dehydration operation of solid changing food waste through after the Separation of Solid and Liquid;
Stir module, be electrically connected with stirring motor, be used for the operation that stirs and evenly mixs of control fermentating drying process material;
Heating module is electrically connected with the electrically heated rod group, is used for control to the heating operation of fermentation cell body;
Display module is connected with described master controller, can control the work state information that shows described hoisting module, the module of uncapping, broken module, extruding module, stirs six electrical modules such as module and heating module;
Described hoisting module, the module of uncapping, broken module, extruding module, stirring module are connected on the CAN bus jointly with heating module and are connected with described master controller by this CAN bus.
In the electrified control system of above-mentioned changing food waste processor, also be connected with the water-oil separating module on the described CAN bus, the profit that this water-oil separating module is used for controlling the liquid changing food waste separates.
In the electrified control system of above-mentioned changing food waste processor, also be connected with blower fan module on the described CAN bus, be electrically connected with high pressure positive blower on this blower fan module, be used for being controlled to be solid changing food waste sweat and carry out the air blast operation.
In the electrified control system of above-mentioned changing food waste processor, six electrical modules such as described hoisting module, the module of uncapping, broken module, extruding module, stirring module and heating module place an independently metal seal casinghousing inside respectively.
In the electrified control system of above-mentioned changing food waste processor, described hoisting module, the module of uncapping, broken module, extruding module, stirring module and blower fan module inside are respectively arranged with short-circuit protection circuit and the overload protecting circuit that short circuit and overload protection are provided for corresponding motor.
In the electrified control system of above-mentioned changing food waste processor, described broken motor and extruding motor all can carry out two-way rotation, broken motor and/or extruding motor are just turning in the journey, when master controller detects broken module and/or extruding module internal current value or magnitude of voltage when excessive, make order and drive broken motor and/or the extruding motor reverses by master controller.
In the electrified control system of above-mentioned changing food waste processor, inside is provided with power supply, and disposes the annular isolation transformer for this power supply.
In the electrified control system of above-mentioned changing food waste processor, six modules such as described hoisting module, the module of uncapping, broken module, extruding module, stirring module and heating module separate configurations respectively have the aviation plug that is connected with ancillary equipment.
In the electrified control system of above-mentioned changing food waste processor, described master controller is selected the PLC controller for use.
In the electrified control system of above-mentioned changing food waste processor, described hoisting module, the module of uncapping, broken module, extruding module, the electrification action of stirring module and heating module, the corresponding lifting device of the corresponding control of water-oil separating module difference, changing food waste processor door closure, breaker, pressurizing unit, fermentating drying device and oily-water seperating equipment; Described lifting device, changing food waste processor door closure, breaker, pressurizing unit, fermentating drying device and oily-water seperating equipment are arranged on the Rack Body of same changing food waste processor.
Compared with prior art, the utlity model has following advantage:
(1) the electrified control system of the changing food waste processor addressed of the utility model, adopt modularized design, whole changing food waste processing procedure (is promoted, uncap, broken, Separation of Solid and Liquid, extruding, fermentating drying and water-oil separating) be integrated in one, and adopt PLC as the master controller of electrified control system, communicate separately with corresponding each module by the CAN bus, be beneficial to the anti-interference degree that improves between each module and the global reliability of system, shortened the command range between each module and the respective peripheral device simultaneously, device responds speed is fast, the utlity model has very high automaticity, need not the special messenger and keep an eye on;
(2) each electrical module places an independently metal seal casinghousing inside respectively, and the waterproof anti-corrosion anti-electromagnetic-radiation can be applied in abominable working environment;
(3) adopt the CAN bus, as the communication bus between master controller and each electrical module, be beneficial to the reliability and the error detection capability that improve electrified control system, be convenient in time the fault electrical module be overhauled; In addition, based on system's design of CAN bus, expansion is applied on the changing food waste processor flexibly, is convenient to improve the subsequent expansion function of changing food waste processor, is beneficial to and shortens the R﹠D cycle and save cost;
(4) intelligent trouble of high position precision is judged, each ancillary equipment such as correspondences such as motor, electrically heated rod an independently electrical module is set, be beneficial to and improve the fault detect positioning accuracy, when the part electrical module goes wrong, by display module, can be simple and clear find the trouble point, and change a new electrical module for the corresponding failure module and get final product, do not influence production efficiency, easy to maintenance, domestic consumer can finish and change operation; Adopt aviation plug when each electrical module and ancillary equipment are online, the scene need not wiring, equipment aesthetic property height; The module volume is little, can pass narrow and small zone, is convenient to install or change;
(5) each electrical module inside is respectively corresponding high-power ancillary equipment such as motor etc. short-circuit protection circuit and overload protecting circuit is provided, and when motor short circuit or long term overloading, corresponding ancillary equipment namely can cut off the power supply, in order to avoid burn or initiation fire;
(6) broken motor and extruding motor all can carry out two-way rotation, and be anti-blocking to guarantee that changing food waste can reverse when the stall automatically in fragmentation or extrusion process;
(7) related device of the corresponding control of the changing food waste processor addressed of the utility model each module of electrified system, be arranged on the Rack Body of same changing food waste processor, has higher integrated degree, be beneficial to the handling process that changing food waste is carried out centralization, changes fully, be particularly useful for changing food waste processing on a small scale, it is little to take volume, can realize continuous feed and discharge process.
Description of drawings
Fig. 1 is the structured flowchart of the electrified control system of the utility model embodiment Chinese meal kitchen garbage disposer;
Fig. 2 is the structural representation of the corresponding changing food waste processor of the electrified control system of the utility model embodiment Chinese meal kitchen garbage disposer;
Fig. 3 is the process flow block diagram of Fig. 2 Chinese meal kitchen garbage disposer.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment the utility model is described in further detail:
Changing food waste, roughly can pass through processing procedures such as pulverizing, Separation of Solid and Liquid, extruding, fermentating drying, water-oil separating, can be used as fertilizer through the solid changing food waste after the above-mentioned processing, the waste water that refines from the liquid changing food waste can directly discharge, and waste oil then can be as the raw material that refines iundustrial oil.Yet, existing changing food waste processing mode is all fairly simple, do not have special changing food waste processor, can carry out centralization, the processing of change fully to whole changing food waste, in addition, the electrified control of existing changing food waste processor is simple, mostly relies on field connection to finish the wiring operation of each electric controling element, circuit is arranged loaded down with trivial details, and error correction efficient is low.The electrified control system automaticity of the changing food waste processor that the utility model proposes height need not the special messenger and keeps an eye on, the system reliability height.
To shown in Figure 3, the electrified control system of changing food waste processor mainly comprises master controller, hoisting module, the module of uncapping, broken module, extruding module, stirs module, heating module and display module in conjunction with Fig. 1.Each module is respectively applied to control the electrification action of the related device of corresponding each module.
The controller 9 preferred PLC controllers that adopt are convenient to carry out course of industrialization control.
Hoisting module is electrically connected with the lifting motor, and the electrification action of corresponding control lifting device 2 is used for that pending changing food waste is promoted to a high position and handles.Lifting device is in the outside of garbage disposer, can drive dustbin and move up and down and turn over tube operation.Lifting device adopts gear or belt pulley to carry out transmission.
The module of uncapping, be electrically connected with the motor of uncapping, the electrification action of corresponding control hood-opening device, be used for the lid door execution of changing food waste processor high level is opened or closed procedure, when pending changing food waste is promoted to high level, lid door 3 is opened, and material is thrown in to the hopper inside that is positioned at changing food waste processor inside.After changing food waste was thrown in and to be finished, the lid door was closed, and made the processing procedures such as fragmentation, extruding, Separation of Solid and Liquid and fermentating drying of changing food waste be in an airtight environment inside and carried out.
Broken module is electrically connected with broken motor, and the electrification action of corresponding control breaker 4 is used for control and will places the pending changing food waste of high level to carry out fragmentation procedure.Breaker is positioned at the below of hopper, after changing food waste enters hopper, falls to breaker easily, carries out fragmentation procedure by breaker.Breaker in the utility model can adopt rotor hammer reducing mechanism or adopt the double-roll type reducing mechanism, and the solid portion in the changing food waste is carried out preliminary fragmentation procedure.
After the changing food waste fragmentation, need carry out Separation of Solid and Liquid, solid changing food waste and liquid changing food waste are separated.Equipment for separating liquid from solid 5 is positioned at the below of breaker, equipment for separating liquid from solid 5 preferred centrifugal solid-liquid separation technique, the good separating effects of adopting.
The solid changing food waste need further carry out the extrusion dehydration operation in order to satisfy the humidity requirement of fermentation.The extruding module is electrically connected with the extruding motor, and the electrification action of corresponding control pressurizing unit 6 is to carrying out extrusion dehydration through the solid changing food waste after the Separation of Solid and Liquid.Because the solid changing food waste after the process Separation of Solid and Liquid is positioned at the low level place of changing food waste processor, need further be promoted to high level and carry out fermentation process.In the process that promotes the solid changing food waste, carry out the extrusion dehydration operation simultaneously, the moisture that is beneficial in the solid changing food waste flows down.The pressurizing unit that the utility model adopts, adopt screw extrusion to promote case, screw extrusion promotes case and is obliquely installed, offer porose at the bottom position place that screw extrusion promotes case and be furnished with screen pack, make pressurizing unit promote in the process of solid changing food waste in extruding, can effectively reduce the moisture that is mixed with in the solid changing food waste.
Stir module and heating module, the electrification action of the control installation for fermenting 7 of common correspondence.Stir module, be connected with stirring motor, be used for each material of fermentating drying process is stirred and evenly mixed operation; Heating module is connected with the electrically heated rod group, is used for the fermentation cell body of fermentating drying process is carried out heating operation.
Display module is connected with master controller, can control the work state information that shows hoisting module, the module of uncapping, broken module, extruding module, stirs six electrical modules such as module and heating module; Described hoisting module, the module of uncapping, broken module, extruding module, stirring module are connected on the CAN bus 1 jointly with heating module and are connected with described master controller by this CAN bus.
CAN bus 1 also is connected with the water-oil separating module, and the control oily-water seperating equipment 8 of this water-oil separating module correspondence is used for the profit of liquid changing food waste is separated.Oily-water seperating equipment preferably adopts gravity oil-removing method oily water separation technique.
Adopt aerobic fermentation or anaerobic fermentation according to installation for fermenting 7, whether choose reasonable arranges blower fan module, and this blower fan module is connected on the CAN bus 1, simultaneously, also be electrically connected with high pressure positive blower on this blower fan module, be used to solid changing food waste fermentating drying process to carry out the air blast operation.
Six electrical modules such as hoisting module, the module of uncapping, broken module, extruding module, stirring module and heating module place an independently metal seal casinghousing inside respectively, and the waterproof anti-corrosion anti-electromagnetic-radiation can be applied in abominable working environment.
Hoisting module, the module of uncapping, broken module, extruding module, stirring module and blower fan module inside are respectively arranged with short-circuit protection circuit and the overload protecting circuit that short circuit and overload protection are provided for corresponding motor.
Broken motor and extruding motor all can carry out two-way rotation, broken motor and/or extruding motor are just turning in the journey, when master controller detects broken module and/or extruding module internal current value or magnitude of voltage when excessive, make order and drive broken motor and/or the extruding motor reverses anti-blocking by master controller.
The electrified control system of changing food waste processor, inside is provided with power supply, and for this power supply disposes the annular isolation transformer, protects staff's personal safety to greatest extent, pre-protection against electric shock.
Six modules such as hoisting module, the module of uncapping, broken module, extruding module, stirring module and heating module separate configurations respectively have the aviation plug that is connected with ancillary equipment, without field connection, it is convenient to install, change, and need not the professional person safeguards, domestic consumer can finish installation, repair and replacement operation, does not influence normal production operation.
The lifting device of ubi supra, changing food waste processor door closure, breaker, pressurizing unit, fermentating drying device and oily-water seperating equipment are arranged on the Rack Body of same changing food waste processor, make changing food waste processor centralization degree height, the garbage disposal flow process that can change fully changing food waste is enhanced productivity; In addition, it is little that the changing food waste processor takies volume, is particularly suitable for regional garbage disposal on a small scale, as food and drink, dining room etc.
Certainly; more than explanation only is preferred embodiment of the present utility model; the utility model is not limited to enumerate above-described embodiment; should be noted that; any those of ordinary skill in the art are under the instruction of this specification; alternative, obvious variant that all that make are equal to all drops within the essential scope of this specification, ought to be subjected to protection of the present utility model.

Claims (10)

1. the electrified control system of changing food waste processor is characterized in that,
Comprise: master controller;
Hoisting module is electrically connected with the lifting motor, is used for control pending changing food waste is promoted to a high position;
The module of uncapping is electrically connected with the motor of uncapping, and is used for the lid door that control is positioned at changing food waste processor high level and carries out the opened/closed operation;
Broken module is electrically connected with broken motor, is used for controlling the pending changing food waste that is opposite to high level and carries out fragmentation procedure;
The extruding module is electrically connected with the extruding motor, and the changing food waste after the fragmentation is used for control to the further extrusion dehydration operation of solid changing food waste through after the Separation of Solid and Liquid;
Stir module, be electrically connected with stirring motor, be used for the operation that stirs and evenly mixs of control fermentating drying process material;
Heating module is electrically connected with the electrically heated rod group, is used for control to the heating operation of fermentation cell body;
Display module is connected with described master controller, can control the work state information that shows described hoisting module, the module of uncapping, broken module, extruding module, stirs six electrical modules such as module and heating module;
Described hoisting module, the module of uncapping, broken module, extruding module, stirring module are connected on the CAN bus jointly with heating module and are connected with described master controller by this CAN bus.
2. the electrified control system of changing food waste processor according to claim 1 is characterized in that, also be connected with the water-oil separating module on the described CAN bus, the profit that this water-oil separating module is used for controlling the liquid changing food waste separates.
3. the electrified control system of changing food waste processor according to claim 1 and 2, it is characterized in that, also be connected with blower fan module on the described CAN bus, be electrically connected with high pressure positive blower on this blower fan module, be used for being controlled to be solid changing food waste sweat and carry out the air blast operation.
4. the electrified control system of changing food waste processor according to claim 1, it is characterized in that six electrical modules such as described hoisting module, the module of uncapping, broken module, extruding module, stirring module and heating module place an independently metal seal casinghousing inside respectively.
5. the electrified control system of changing food waste processor according to claim 3; it is characterized in that described hoisting module, the module of uncapping, broken module, extruding module, stirring module and blower fan module inside are respectively arranged with short-circuit protection circuit and the overload protecting circuit that short circuit and overload protection are provided for corresponding motor.
6. the electrified control system of changing food waste processor according to claim 1, it is characterized in that, described broken motor and extruding motor all can carry out two-way rotation, broken motor and/or extruding motor are just turning in the journey, when master controller detects broken module and/or extruding module internal current value or magnitude of voltage when excessive, make order and drive broken motor and/or the extruding motor reverses by master controller.
7. the electrified control system of changing food waste processor according to claim 1 is characterized in that, the electrified control system of described changing food waste processor, and inside is provided with power supply, and disposes the annular isolation transformer for this power supply.
8. according to claim 1 or the electrified control system of 4 described changing food waste processors, it is characterized in that six modules such as described hoisting module, the module of uncapping, broken module, extruding module, stirring module and heating module separate configurations respectively have the aviation plug that is connected with ancillary equipment.
9. the electrified control system of changing food waste processor according to claim 1 is characterized in that described master controller is selected the PLC controller for use.
10. the electrified control system of changing food waste processor according to claim 2, it is characterized in that described hoisting module, the module of uncapping, broken module, extruding module, the electrification action of stirring module and heating module, the corresponding lifting device of the corresponding control of water-oil separating module difference, changing food waste processor door closure, breaker, pressurizing unit, fermentating drying device and oily-water seperating equipment; Described lifting device, changing food waste processor door closure, breaker, pressurizing unit, fermentating drying device and oily-water seperating equipment are arranged on the Rack Body of same changing food waste processor.
CN 201320046983 2013-01-29 2013-01-29 Electrification control system of eat hutch garbage disposer Expired - Fee Related CN203170685U (en)

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CN 201320046983 CN203170685U (en) 2013-01-29 2013-01-29 Electrification control system of eat hutch garbage disposer

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084378A (en) * 2013-01-29 2013-05-08 青岛聚蚨源机电有限公司 Electric control system for kitchen waste treatment machine
CN108889769A (en) * 2018-07-06 2018-11-27 南京西普环保科技有限公司 A kind of kitchen garbage processing system and food waste machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084378A (en) * 2013-01-29 2013-05-08 青岛聚蚨源机电有限公司 Electric control system for kitchen waste treatment machine
CN103084378B (en) * 2013-01-29 2015-08-19 青岛金鼎机械有限公司 Electric control system for kitchen waste treatment machine
CN108889769A (en) * 2018-07-06 2018-11-27 南京西普环保科技有限公司 A kind of kitchen garbage processing system and food waste machine

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CF01 Termination of patent right due to non-payment of annual fee