CN202963981U - Intelligent assembly and detection production line for hydraulic plunger pump - Google Patents
Intelligent assembly and detection production line for hydraulic plunger pump Download PDFInfo
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- CN202963981U CN202963981U CN 201220607940 CN201220607940U CN202963981U CN 202963981 U CN202963981 U CN 202963981U CN 201220607940 CN201220607940 CN 201220607940 CN 201220607940 U CN201220607940 U CN 201220607940U CN 202963981 U CN202963981 U CN 202963981U
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Abstract
The utility model discloses an intelligent assembly and detection production line for a hydraulic plunger pump. The intelligent assembly and detection production line is characterized by comprising a branch assembly line and a main assembly line, wherein the branch assembly line comprises a branch conveying line and assembly tables which are sequentially arranged on the branch conveying line; and the main assembly line comprises a main conveying line and assembly tables which are sequentially arranged on the main conveying line. Compared with the prior art, the intelligent assembly and detection production line disclosed by the utility model has the advantages and effects that structural design is more reasonable; automatic handling of workpieces is realized; automatic detection and automatic assembly are realized; measurement and control are realized by adopting a computer so as to realize the systematization and the datamation of the assembly line; data of qualified products and unqualified products can be traced; the production efficiency is increased, the labor intensity is reduced and the labor cost is reduced; and assembly production of products of two to three kinds with similar specifications can be realized.
Description
Technical field
The utility model relates to the assembling of a kind of hydraulic planger pump intelligence and detects production line.
Background technology
Along with scientific and technological progress and economic development, plunger displacement pump are more and more extensive in engineering is used, plunger displacement pump assembling basic manual assembly or the indivedual operation of adopting is at present only assembled with special plane, need to constantly carry parts, semifinished or finished goods when assembly manipulation, again carry parts, semifinished or finished goods in order to detect, also to need, labour intensity is large, efficient is low, difficult quality is controlled.
application number is: 201110214819.4, denomination of invention is: the patent of invention of automatic water pump circulation assembly line discloses a kind of automatic water pump circulation assembly line, comprise the circulation circulation line that is mainly formed by differential chain line and circular arc flat-top chain line, it is characterized in that being provided with the automatic pump combined test stand on circulation circulation line, test device for air tightness, primary seal automatic impaction platform and comprise plural manual assembly station, also be equipped with the working plate that is recycled conveying on circulation circulation line, at the automatic pump combined test stand, test device for air tightness, all be provided with device for jacking tool equipment plates and stopper in place on primary seal automatic impaction platform and manual assembly station.Although this utility model has solved the transportation problem of water pump class workpiece assembly line, but the structure of its assembly bench and step also are not fit to the assembling of hydraulic planger pump, and this assembly line need to form the circular arc flat-top chain, this complex structure, maintenance is difficult for, and is inconvenient to stop the material assembling.
The utility model content
The purpose of this utility model is to overcome above shortcomings in prior art, and a kind of reasonable in design is provided, a kind of rational in infrastructure, can reduce labour intensity, reduce cost of labor, the hydraulic planger pump intelligence assembling that improves the quality of production and efficiency of assembling detects production line
the technical scheme in the invention for solving the above technical problem is: this hydraulic planger pump intelligence assembling detects production line, it is characterized in that: comprise branch line assembly line and main line assembly line, described branch line assembly line comprises branch line pipeline and the assembly bench that is successively set on the branch line pipeline: A size detection workbench, the bearing press, BC size detection platform, point gum machine, the plunger pair assembly bench, backhaul plate assembly bench, the cylinder body assembly bench, the guard shield assembly bench, movement assembly manipulator, branch line pipeline reciprocation cycle are carried has some branch line pallets, main line assembly line to comprise main line pipeline and the assembly bench that is successively set on the main line pipeline: the housing heater, cooling bench, bearing (ball) cover jump ring assembly bench, the pallet tipper, the bonnet assembly bench, bonnet is tightened workbench, the idling torque test machine, marking machine, main line pallet upset reposition machine, on the main line pipeline, reciprocation cycle is carried some main line pallets, and described movement assembly manipulator grasps and moves to the housing heater with movement from the branch line pallet, on main line pallet between cooling bench.Assembly bench on the branch line pipeline is provided with the detent mechanism of stopper and branch line pallet, and the assembly bench on the main line pipeline is provided with the detent mechanism of stopper and main line pallet.Adopt the hydraulic planger pump intelligence assembling of this structure to detect the automatic transporting that production line has been realized workpiece; Detection automation, assembly automation have been realized; Can real active computer observing and controlling, the systematization that realizes assembly line, datumization; Qualified products and substandard product data can chase after the first day of the lunar month; Improve production efficiency, reduced labour intensity, reduced cost of labor, improved production efficiency; And can adapt to 2～3 kinds of similar specification product Assembling Production.
Branch line pipeline described in the utility model comprises slideway and branch line chain, between described A size detection workbench and bearing press, and adopt slideway to connect between bearing press, BC size detection platform, BC size detection platform, point gum machine, plunger pair assembly bench, backhaul plate assembly bench, cylinder body assembly bench, guard shield assembly bench, movement assembly manipulator are successively set on the branch line chain, the branch line chain adopts double-deck loop structure, the two ends of branch line chain are equipped with the branch line pallet lift, and the branch line pallet is arranged on the branch line chain; The main line pipeline comprises the main line chain, and the two ends of main line chain are equipped with the main line pallet lift, and the main line chain adopts the two-layer reciprocation cycle structure in up and down.Adopt this structure, realized the automatic cycle transportation of pallet, improved operating efficiency, saved labour cost.
Branch line chain described in the utility model is L-type, and the infall of L-type branch line chain arranges bilevel 90 ° of turntables.Adopt the branch line chain of this structure, reduced the area occupied to factory building of this production line.
Main line pipeline described in the utility model is furnished with housing cantilever crane, bonnet cantilever crane and the product cantilever crane that rolls off the production line of reaching the standard grade of reaching the standard grade.The manpower amount of labour that adopted this structure decrease has improved efficiency and processing safety.
A size detection workbench described in the utility model comprises cylinder, measures pressure head, displacement transducer, measurement base, and described measurement base and cylinder are fixed on workbench, install and measure pressure head on cylinder, measures pressure head connecting position displacement sensor.This A size detection workbench comprises that cylinder can realize automatic measurement, and efficient is high, reduces Measuring Time, and certainty of measurement is high, good reproducibility.
The press of bearing shown in described in the utility model comprises that private takes press, frame, power sensor, pressure head, positioning base, guide rail, slide block, described private takes press and positioning base is fixed on frame, private takes press and connects pressure head, pressure head vertically is slidably arranged on frame by guide rail, slide block, and private takes press and connects strong sensor.This bearing press can realize displacement and power data record and review; And adopt private to take press and make stroke controlled, severally press-fit operation and can complete on a press; Efficient is high, and is quality controllable.
The utility model compared with prior art, have the following advantages and effect: 1. structural design is more reasonable; 2. realized the automatic transporting of workpiece; 3. detection automation, assembly automation have been realized; 4. adopt computer measurement and control, realize systematization, the datumization of assembly line; 5. qualified products and substandard product data can chase after the first day of the lunar month; 6. improve production efficiency, reduced labour intensity, reduced cost of labor, improved production efficiency; 7 can realize 2～3 kinds of similar specification product Assembling Production.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the structural representation of the utility model embodiment A size detection workbench P1.
Fig. 3 is the structural representation of the utility model embodiment bearing press P2.
Fig. 4 is the structural representation of the utility model Embodiment B C size detection platform P3.
Fig. 5 is the structural representation of the utility model embodiment point gum machine P4.
Fig. 6 is the structural representation of the utility model embodiment plunger pair assembly bench P5.
Fig. 7 is the structural representation of the utility model embodiment backhaul plate assembly bench P6.
Fig. 8 is the structural representation of the utility model embodiment cylinder body assembly bench P7.
Fig. 9 is the structural representation of the utility model embodiment guard shield assembly bench P8.
Figure 10 is the structural representation of the utility model embodiment movement assembly manipulator P9.
Figure 11 is the structural representation of the utility model embodiment housing heater P11.
Figure 12 is the structural representation of the utility model embodiment cooling bench P12.
Figure 13 is the structural representation of the utility model embodiment bearing (ball) cover jump ring assembly bench P13.
Figure 14 is the structural representation of the utility model embodiment pallet tipper P14.
Figure 15 is the structural representation that the utility model embodiment bonnet is tightened workbench P17.
Figure 16 is the structural representation of the utility model embodiment idling torque test machine P18.
Figure 17 is the structural representation of the utility model embodiment marking machine P19.
Figure 18 is the structural representation of the utility model embodiment hydraulic planger pump.
Figure 19 is the principle schematic of the utility model embodiment A dimensional measurement.
Figure 20 is the structural representation of the principle of the utility model Embodiment B dimensional measurement.
Figure 21 is the structural representation of the principle of the utility model Embodiment B dimensional measurement.
Figure 22 is the structural representation of the principle of the utility model Embodiment C dimensional measurement.
Figure 23 is the structural representation of the principle of the utility model Embodiment C dimensional measurement.
The specific embodiment
Referring to Fig. 1, the assembling of the utility model embodiment hydraulic planger pump intelligence detects production line, comprises branch line assembly line and main line assembly line.
the branch line assembly line comprises branch line pipeline and the assembly bench that is successively set on the branch line pipeline: A size detection workbench P1, bearing press P2, BC size detection platform P3, point gum machine P4, plunger pair assembly bench P5, backhaul plate assembly bench P6, cylinder body assembly bench P7, guard shield assembly bench P8, movement assembly manipulator P9, branch line pipeline reciprocation cycle is carried some branch line pallet P24, assembly bench on the branch line pipeline is provided with the detent mechanism of stopper and branch line pallet, the branch line pipeline comprises slideway and branch line chain P23, between A size detection workbench P1 and bearing press P2, and bearing press P2, adopt slideway to connect between BC size detection platform P3, BC size detection platform P3, point gum machine P4, plunger pair assembly bench P5, backhaul plate assembly bench P6, cylinder body assembly bench P7, guard shield assembly bench P8, movement assembly manipulator P9 is successively set on branch line chain P23, and branch line chain P23 adopts double-deck loop structure, and the two ends of branch line chain P23 are equipped with branch line pallet lift 22, and branch line pallet P24 is arranged on branch line chain P23.
The main line assembly line comprises main line pipeline and the assembly bench that is successively set on the main line pipeline: housing heater P11, cooling bench P12, bearing (ball) cover jump ring assembly bench P13, pallet tipper P14, bonnet assembly bench P15, bonnet are tightened workbench P17, idling torque test machine P18, marking machine P19, main line pallet upset reposition machine P21, on the main line pipeline, reciprocation cycle is carried some main line pallet P27, on movement assembly manipulator P9 grasps and move to main line pallet P27 between housing heater P11, cooling bench P12 with movement from branch line pallet P24.Assembly bench on the main line pipeline is provided with the detent mechanism of stopper and main line pallet.The main line pipeline comprises main line chain P25, and the two ends of main line chain P25 are equipped with main line pallet lift P26, and main line chain P25 adopts the two-layer reciprocation cycle structure in up and down.The main line pipeline is furnished with housing cantilever crane P10, bonnet cantilever crane P16 and the product cantilever crane P20 that rolls off the production line that reaches the standard grade that reaches the standard grade.
The structure of the assembly bench in the present embodiment on branch line assembly line and main line assembly line:
Referring to Fig. 2, A size detection workbench P1 comprises cylinder 11, measurement pressure head 12, displacement transducer 14, measures base 15, and described measurement base and cylinder 11 are fixed on workbench, install and measure pressure head 12 on cylinder 11, measure pressure head 12 connecting position displacement sensors 14.the operation principle of A size detection workbench P1: manually bearing assembly 13 is put on measurement base 5 on workbench 6, sensor sensing is to bearing assembly 13 is arranged, detecting cylinder 11 descends automatically, drive measurement pressure head 12 descending, when touching bearing assembly 13 upper surface, measuring pressure head 12 is stopped by bearing assembly 13, stop descending, this moment, displacement transducer 14 gage outfits were compressed to certain-length, obtain a displacement numerical value, the displacement numeric ratio of this displacement numerical value and measurement standard piece, the adjustment pad quantity of the increase of automatically calculating deviation and needing, prompting operation person increases the pad number, gage outfit is retracted at cylinder 11, manually added adjustment pad and bearing assembly 3 are put together, take away from measuring base 5, pass through slideway, deliver on station 2 and to wait for and press-fiting.The advantage of this A size detection workbench P1 has: automatically measure, efficient is high, reduces Measuring Time, and certainty of measurement is high, good reproducibility.
Referring to Fig. 3, bearing press P2 comprises that private takes press 21, frame 22, power sensor 23, pressure head 24, positioning base, guide rail, slide block, described private takes press 21 and positioning base is fixed on frame 22, private takes press 21 and connects pressure head 24, pressure head 24 vertically is slidably arranged on frame 22 by guide rail 8 slide blocks, and private takes press 21 and connects strong sensor 23.the operation principle of bearing press P2: main shaft 25 is put on positioning base 6, first put into pair of bearings to main shaft 5 tops, open the merit private and take 4 declines of press 21 piston rod band dynamic pressures, by power sensor 23 and Displacement Feedback, the Control Shaft pressure-bearing puts in place, 4 of the piston rod band dynamic pressures that private takes press 21 are just automatic-ascending automatically, adjusting pad, lining and the 3rd bearing are put on main shaft 25, the startup private takes press 21 and presses down for the second time, adjusting pad, after lining and the 3rd bearing are pressed onto the position, private takes 24 risings of piston rod band dynamic pressure of press 21, tapered sleeve and jump ring are put on main shaft 25, the startup private takes press 21 and presses down for the third time, be pressed onto a rear self-resetting.The advantage of this bearing press P2: but the 1. data record of displacement and power can be reviewed; 2. adopt private to take press 21, stroke is controlled, severally press-fits operation and can complete on a press; 3. efficient is high, and is quality controllable.
Label declaration in Fig. 3: private takes press 21, frame 22, power sensor 23, pressure head 24, main shaft 25, positioning base 26, guide rail 27, slide block 28.
Referring to Fig. 4, BC size detection platform P3, the label declaration in Fig. 4: cylinder 31, C gage outfit 32,3, B are measured base 34, C displacement transducer 35, B dimensional measurement 36, measuring workpieces 37, table base 38.
Referring to Fig. 5, point gum machine P4 comprises frame 41, stops-detent mechanism 42, servo-drive point gum machine P43, describedly stops that detent mechanism 42 is arranged on frame, and servo-drive point gum machine P43 is positioned at the top that stops detent mechanism 42.
Label declaration in Fig. 5: frame 41, stop-detent mechanism 42, servo-drive point gum machine P43,44 pallets.
Referring to Fig. 6, plunger pair assembly bench P5 comprises frame 51, blocking mechanism 52, bin 53, and blocking mechanism 52 is arranged on the workbench of frame, and bin 53 is fixed on frame 51 and is positioned at blocking mechanism 52 tops.
Label declaration in Fig. 6: frame 51, blocking mechanism 52, bin 54.
Referring to Fig. 7, backhaul plate assembly bench P6 comprises frame 61, blocking mechanism 62, lifting body 63, bin 64, electric torque rifle 65, Spring balancer 66, lifting body and bin on the workbench of frame 61, bin is provided with Spring balancer 66, and electric torque rifle 65 is connected connection with Spring balancer.
Label declaration in Fig. 7: frame 61, blocking mechanism 62, lifting body 63, bin 64, electric torque rifle 65, Spring balancer 66.
Referring to Fig. 8, cylinder body assembly bench P7 comprises that frame 71 stops machine, 72, lifting body 73, checkout gear holder 74, displacement detector 75, bin 76 and frame 77 are fixed with 72, blocking mechanism 73, lifting body 73, checkout gear holder 74, displacement detector 75 and bin 76 on the workbench of frame 71.
Label declaration in Fig. 8: frame 71, blocking mechanism 72, lifting body 73, checkout gear holder 74, displacement detector 75, bin 76.
Referring to Fig. 9, guard shield assembly bench P8 comprises that frame 81, blocking mechanism 82, bin 83, pneumatic screw 84, spring balancing hang 85, the workbench of frame 81 is provided with blocking mechanism 82, bin 83, and bin 83 is provided with spring balancing and hangs 85, and spring balancing hangs 85 and connects pneumatic screw 84.
Label declaration in Fig. 9: frame 81, blocking mechanism 82, bin 83, pneumatic screw 84, spring balancing hang 85.
referring to Figure 10, movement assembly manipulator P9 comprises X-direction level sliding 91, servomotor 92, Z horizontal running mechanism 93, Z-direction cross sliding clock 94, ball-screw 95, switching mechanism 96, Y-direction slide block 97, gas pawl grasping mechanism 98, cartridge assemblies 99, stopper 911 and frame 919, X-direction cross sliding clock 91 is slidably arranged on frame, Y-direction slide block 91 vertically is slidably arranged on X-direction cross sliding clock 91 and drives it by ball-screw 95 and moves up and down, ball-screw 95 is driven by servomotor 92, switching mechanism 96 is arranged on Y-direction slide block 91 and by Z horizontal running mechanism 93 by 94 horizontal slips of Z-direction cross sliding clock and drives its motion, switching mechanism 96 is provided with gas pawl grasping mechanism 98.
Label declaration in Figure 10: X-direction cross sliding clock 91, servomotor 92Z horizontal running mechanism 93, Z-direction cross sliding clock 94, ball-screw 95, switching mechanism 96, Y-direction slide block 97, gas pawl grasping mechanism 98, cartridge assemblies 99, branch line pallet 910, stopper 911, branch line pallet lift 912, main line pallet 913, heating back casing 914, stopper, 915 main line pipeline supports 916, branch line pipeline 917, main line pipeline 918, frame 919.
Referring to Figure 11, housing heater P11 comprises induction heating power 111, heater coil 112, heater coil lift cylinder 114, temperature measuring device 115, stopper 116, frame 117 and guide rail slide block 118, frame 117 is provided with stopper 116, heater coil 112 is positioned at the top of stopper 116, heater coil 112 connects induction heating power 111, and induction heating power 111 is slidably arranged on frame 117 and drives it by heater coil lift cylinder 114 by guide rail slide block 118 and moves up and down.
Label declaration in Figure 11: induction heating power 1112, heater coil 1123, band tray for work pieces 1134, heater coil lift cylinder 114, temperature measuring device 1156, stopper 1167, frame 1178, guide rail slide block 118.
Referring to Figure 12, cooling bench P12 comprises frame 121, transmission line body 122, pallet assembly 123, combination of fans 124, electrical control cubicles 125, stopper 126, stopper 126 is located on the workbench of frame, combination of fans 124 is located at the survey top of stopper 126, and combination of fans 124 connects electrical control cubicles 125.
Label declaration in Figure 12: frame 121, transmission line body 122, pallet assembly 123, combination of fans 124, electrical control cubicles 125, stopper 126.
Referring to Figure 13, bearing (ball) cover jump ring assembly bench P13 comprises oblique contract lifting body 131, pallet assembly 132, bin 133, tapered sleeve 134, presses spring mechanism 135, displacement transducer 136, bearing (ball) cover testing agency 137, frame 138, press spring mechanism 135 to be arranged on the workbench top of frame, press spring mechanism 135 connecting position displacement sensors 136.
Label declaration in Figure 13: tiltedly contract lifting body 131, pallet assembly 1323, bin 133, tapered sleeve 134, press spring mechanism 135, displacement transducer 136, bearing (ball) cover testing agency 137, frame 138.
referring to Figure 14, pallet tipper P14 comprises frame 141, stopper 142, jacking detent mechanism 143, pallet assembly 144, pallet abutted flange 145, stretch out docking switching mechanism 146, stepper motor 147, guide rail slide block 148, double-acting cylinder 149, the described docking switching mechanism 146 that stretches out was open to the custom that guide rail slide block 148 horizontal slips are arranged on frame 141 and drive it by double-acting cylinder 149 slides, stretch out docking switching mechanism 146 by stepper motor 147 drive actions, stretch out docking switching mechanism 146 connecting trays abutted flanges 145, jacking detent mechanism 143 is located on the workbench of frame 141.
Label declaration in Figure 14: frame 141, stopper 142, jacking detent mechanism 143, pallet assembly 144, pallet abutted flange 145, stretch out docking switching mechanism 146, stepper motor 147, guide rail slide block 148, double-acting cylinder 149.
Referring to Figure 15, bonnet is tightened workbench P17 and is comprised frame 171, lifting body 172, blocking mechanism 173, torque gun 175, Spring balancer 176, bin 177, auto-reverse mechanism 178, described lifting body 172 is located on the workbench of frame 171, auto-reverse mechanism 178 is positioned at the side top of lifting body 172, torque gun 175 is located at frame top by Spring balancer 176, and bin 177 is fixed on the workbench of frame 171.
Label declaration in Figure 15: frame 171, lifting body 172, blocking mechanism 173, pallet assembly 174, torque gun 175, Spring balancer 176, bin 177, auto-reverse mechanism 178.
Referring to Figure 16, idling torque test machine P18 comprise frame 181, lifting body 183, stopper 184,, torsion-testing mechanism 187, torque sensor 188, servomotor 189, lifting body 183, stopper 184, torsion-testing mechanism 187 is located on frame 181, torsion-testing mechanism 187 is by driven by servomotor 189, and torsion-testing mechanism 187 connects torque sensors 188.
Label declaration in Figure 16: frame 181, lower floor's pipeline 182, lifting body 183, stopper 184, pallet 185, workpiece 186, torsion-testing mechanism 187, torque sensor 188, servomotor 189, upper strata pipeline 1810.
Referring to Figure 17, marking machine P19 comprises frame 191, lifting body 192, blocking mechanism 193, marking machine P195, and lifting body 192 and blocking mechanism 193 are located on frame 191, and marking machine P195 is positioned at the side top of lifting body 192.
Label declaration in Figure 17: frame 191, lifting body 192, blocking mechanism 193, band tray for work pieces 194, marking machine P195, upper strata pipeline 196, lower floor's pipeline 197.
Referring to Figure 18, main line pallet upset reposition machine P21 comprises frame 211, lifting body 2123, blocking mechanism 2134, pallet assembly 2145, docking switching mechanism 215, lifting body 212 and blocking mechanism 213 are located on the workbench of frame 211, and docking switching mechanism 215 is positioned at the side top of lifting body 212.
Label declaration in Figure 18: frame 211, lifting body 212, blocking mechanism 213, pallet assembly 214, docking switching mechanism 215.
The intelligence assembling of the utility model embodiment hydraulic planger pump detects hydraulic plunger pump structure that production line will produce as shown in figure 19, the label declaration in Figure 19: main shaft z1, bearing cap z2, interior use jump ring z3, external application jump ring z4, dish spring z5, deep groove ball bearing z6, lining z7, angular contact ball bearing z8, housing z9, label z10, plunger z11, cylinder body z12, central shaft z13, adjusting bolt assembly z14, sealing gasket z15, oil distribution casing z16, rear case component z17.
Referring to Figure 20, with the calibrated bolck Ka amount of check and correction cubing, measure bearing group size " A ", put two angular contact ball bearing Z8 well, notice that direction must not misplace that (bearing has the arrow place to good, and arrow upwards, indicate facing up of model), put lining z7, deep groove ball bearing z6 (indicating facing up of model) and spring base are adjusted packing ring D1 by increase and decrease and are made " A " size qualified again.
Referring to Figure 21, with the calibrated bolck Kb amount of check and correction cubing, as shown in the figure, then the standard ring is placed on the deep-groove ball ball bearing, check " B " size is adjusted " B " size on request by adjusting packing ring D2, make " B " size qualified.
Referring to Figure 22-Figure 23, " C " size checking device is placed on platform, calibrate dial gauge on " C " size checking device K with standard cartridges Kc, then the cartridge assemblies that will install bearing is put on appliance special for detecting K according to the position that matches shown in Figure 22.Measurement " C " size is adjusted packing ring by increase and decrease makes the designing requirement of " C " size conforms.
in the utility model embodiment, the equipment corresponding relation of assembly line station and assembly line is: station 1-A dimensional measurement special plane 1, station 2-bearing assembly press-fits special plane 2, station 3-B, C dimensional measurement special plane 3, station 4-automatically dropping glue special plane 4, station 5-plunger pair assembly bench P5, station 6-backhaul plate assembly bench P6, station 7-cylinder body assembly bench P7, station 8-guard shield assembly bench P8, the station 9-movement assembly manipulator P9 station 10-housing cantilever crane P10 that reaches the standard grade, station 11-housing heater P11, station 12-cooling bench P12, station 13-bearing (ball) cover jump ring assembly bench P13, station 14-pallet tipper P14, station 15-bonnet assembly bench P15, the station 16-bonnet cantilever crane P16 that reaches the standard grade, station 17-bonnet is tightened workbench P17, station 18-idling torque test machine P18 station 19-marking machine P19, the station 20-product cantilever crane P20 that rolls off the production line, station 21-main line pallet upset reposition machine P21.
The course of work of the utility model embodiment:
(1) the branch line assembly line course of work:
1. the branch line assembly line is the installation core assembly, and station 1 detects the A size, and the A size detection is complete, according to testing result, puts into the adjustment packing ring, is transitioned into station 2 from slideway together with A size assembly.
2. station 2 press are pressed onto bearing and jump ring respectively on main shaft, and the main shaft that presses bearing and jump ring is transitioned into station 3 by slideway.
3. detect B at station 3, the C size, and recording detection data, detect complete spindle assemblies on the same group, cylinder body, oil distribution casing, dish spring abutment, dish spring abutment back-up ring, adjust packing ring, on locating piece that the same branch line pallet P24 of sky that central shaft is put into station 3 right sides is corresponding, make the large end of spindle assemblies up, branch line pallet P24 is on branch line pallet lift 22, and branch line pallet lift 23 is transported to branch line pipeline 23 upper stratas to the branch line pallet P24 that above part is housed.
4. spindle assemblies, adjust packing ring, the dish spring abutment, dish spring abutment back-up ring, cylinder body is with by branch line pipeline 23 upper stratas, branch line pallet P24 being taken to station 4 workbench, stopper on station 4 workbench blocks the branch line pallet, branch line pallet P24 rests on station 4 automatically, and the signal that puts in place is passed to PLC, control detent mechanism by PLC, the detent mechanism jacking makes branch line pallet P24 accurately be positioned at station 4, automatic dispensing machine begins 14 screwed hole point glue of the main shaft on branch line pallet P24, after 14 hole point glue are complete, point gum machine resets, the detent mechanism of station 4 is regained, station 4 stoppers are let pass automatically, branch line pallet P24 flows to next station 5.
Spindle assemblies, adjust packing ring, dish spring abutment, dish spring abutment back-up ring, cylinder body and automatically taken to station 5 with branch line pallet P24 by branch line pipeline 23 upper stratas, stopped by the stopper on station 5 workbench, automatically rest on station 5, manually the bin from station 5 takes out the backhaul board component, taking-up central shaft from the branch line pallet P24, be put into the correspondence position of the main shaft on branch line pallet P24 according to assemble sequence, the stopper of station 5 is let pass, and branch line pallet P24 flows to next station 6.
6. central shaft-backhaul board component, spindle assemblies, adjust packing ring, the dish spring abutment, dish spring abutment back-up ring, cylinder body is taken to station 6 workbench with branch line pallet P24 automatically by branch line pipeline 23 upper stratas, stopper by station 6 stops, automatically rest on station 6, and the signal that puts in place is passed to PLC, control detent mechanism by PLC, the detent mechanism jacking makes branch line pallet P24 accurately be positioned at station 6, manually put into 14 screws, the electric tightening rifle is tightened 14 screws, and record torque value, and data are sent to computer, after 14 screw-driving moments of torsion all reach setting value, detent mechanism on station 6 is retracted, the stopper of station 6 is let pass, branch line pallet P24 flows to next station 7.
7. spindle assemblies, adjust packing ring, the dish spring abutment, dish spring abutment back-up ring, cylinder body is delivered to station 7 with branch line pallet P24 automatically by branch line pipeline 23 upper stratas, stopped by the stopper on station 7 workbench, automatically rest on station 7, manually take out from branch line pallet P24 and adjust packing ring, the dish spring abutment, dish spring abutment back-up ring, install on the central shaft of the spindle assemblies on branch line pallet P24 according to assemble sequence and position, cylinder body is installed on the spindle assemblies of branch line pallet P24 from branch line pallet P24 again, arrive this, the cartridge assemblies assembling is completed, the Artificial Control stopper is let pass, branch line pallet P24 flows to next station 8.
8. cartridge assemblies is delivered to 90 ° of turntables 21 with branch line pallet P24 automatically by branch line pipeline 23 upper stratas, 90 ° of turntables 21 detect branch line pallet P24 and put in place, drive branch line pallet P24 and do 90 ° of rotations, and branch line pallet P24 is delivered to 23 second half sections of branch line pipeline, spindle assemblies (cartridge assemblies) is arrived station 8 with branch line pallet P24 by 23 second half sections of branch line pipeline, stopped by the stopper on station 8 workbench, automatically rest on station 8, manually utilize air screwdriver, sheath is installed to cartridge assemblies, sheath is held the central shaft end tightly, after 180 ° of assurance cartridge assemblies reversings, when cylinder body is positioned at the main shaft lower end, cylinder body can the detachment machine core assembly, after sheath installs, manually start stopper clearance button, stopper is let pass, branch line pallet P24 flows to next station 9.
9. cartridge assemblies is taken to station 9 belows with branch line pallet P24 by branch line pipeline 23, is stopped by the branch line stopper of station 9 belows, automatically rests on 9 line positions of station, station 9 branch line detent mechanism jackings, and branch line pallet P24 and cartridge assemblies are accurately positioned.promote after the manipulator decline gripper core assembly of station 9, cartridge assemblies breaks away from branch line pallet P24, rise to certain altitude, cartridge assemblies turns 180 ° with mechanical handspring, the cartridge assemblies main shaft up, cylinder body down, walking is to main line pipeline top, wait for that main line pallet P27 puts in place, main line pipeline 25 has stopper below station 9, when walk station 9 belows of main line pallet P27, main line stopper by station 9 stops, automatically rest on station 9, the manipulator of the occupy-place signal controlling station 9 of main line pallet P27 descends, cartridge assemblies is put into the accompanying housing of main line pallet P27, installation core operation is completed, manipulator rises, return to branch line pipeline 23 tops, the next cartridge assemblies of circulation crawl.
Branch line pallet P24 is empty pallet, station 9 branch line detent mechanisms are retracted, the branch line pallet lift 22 of end rises, station 9 branch line stoppers are let pass, empty branch line pallet P24 is taken on the branch line pallet lift 22 of end automatically by branch line pipeline 23, branch line pallet lift 22 detects branch line pallet P24 and puts in place, automatically descend, branch line pallet P24 is taken to branch line pipeline 23 lower floors, branch line pallet P24 is commutated by 90 ° of turntables 21 by lower floor, return at last the branch line pallet lift 22 on station 3 sides.
(2) the main line assembly line course of work:
1. main line pallet P27 rests on main line pallet lift P26, main line pallet lift P26 is positioned at down position to be waited for, manually-operated balance crane 10, housing is hung main line pallet P27 and fixes, manually starting main line pallet lift P26 rises, main line pallet lift P26 rises, and main line pallet P27 is put on main line pipeline 25 upper stratas, by main line pipeline 25 upper stratas automatically delivering to station 11.
2. housing is delivered to station 11 by main line pipeline 25 upper stratas from main line pallet lift P26 with main line pallet P27, stopped by station 11 stoppers, housing and pallet are positioned at below station 11 heater coils, station 11 heater coils descend automatically, heater coil advances group in housing, heating power supply starts automatically, when temperature sensor senses reaches requirement to case temperature, heating power supply cuts off automatically, heater coil rises, the housing internal diameter size also expand into the size of requirement, and stopper is let pass automatically, and housing flows to the below of station 9 with main line pallet P27.
3. housing flows to the below of station 9 with main line pallet P27, main line stopper by station 9 stops, automatically rests on station 9 belows, after the manipulator for the treatment of station 9 is put into cartridge assemblies in housing, the main line stopper of station 9 is let pass, and main line pallet P27 flows to next station 12 automatically.
4. housing-cartridge assemblies is transferred line 25 with main line pallet P27 and automatically delivers to station 12, stopper by station 12 stops, automatically rest on station 12, by the fan coolling of station 12, after the temperature sensor of station 12 detects temperature and drops to qualified temperature, computer records the temperature data when letting pass automatically, and stopper is let pass automatically, and main line pallet P27 flows to next station 13 automatically.
5. housing-cartridge assemblies is delivered to station 13 with main line pallet P27 automatically by main line pipeline 25, stopper by station 13 stops, automatically rest on station 13, the jacking detent mechanism automatic lifting of station 13, the main line pallet is accurately located, manually bearing (ball) cover is put into and detects on tooling base, detect frock and automatically measure the bearing (ball) cover size, and automatically read the B sized data of station 3, with the addition of bearing (ball) cover size, addition result and standard results are relatively, calculate deviation, the artificial quantity that adds adjusting pad of prompting, manually measure out adjusting pad according to hint number, with bearing (ball) cover, O type circle is assembled in housing, again interior jump ring is put in tapered sleeve, both hands start presses the jump ring button, press spring mechanism to press down interior jump ring, interior jump ring is pressed in draw-in groove corresponding in housing, the simultaneous displacement sensor detects presses spring mechanism to go downwards to the draw-in groove position, press the spring mechanism automatic retraction, station 13 jacking detent mechanisms are retracted, station 13 stoppers are let pass, main line pallet P27 flows to next station 14 automatically.
6. main line pallet P27 flows to station 14 automatically, stopped by station 14 stoppers, automatically rest on station 14, station 14 jacking detent mechanism jackings, make the main line pallet accurately be positioned at station 14, station 14 switching mechanism auto-extendings, P27 docks with the main line pallet, and switching mechanism begins automatic turning, when the housing rear end during towards the front, the switching mechanism automatic retraction, upset stops, and manually brushes butter, load onto sealing gasket, and after alignment pin is put into the hole, starting the clearance button, main line pallet P27 flows to next station 15 automatically.
7. main line pallet P27 flows to station 15 automatically, stopper by station 15 stops, automatically rest on station 15, the jacking detent mechanism automatic lifting of station 15, main line pallet P27 is accurately positioned on station 15, manually-operated balance crane 16 is sling bonnet, put into oil distribution casing, again bonnet is installed on the housing rear end face, start switching mechanism, switching mechanism stretches out, with dock with main line pallet P27, automatic turning, the housing bonnet forward to super directly over the time, the jacking detent mechanism automatic retraction of station 15, stopper is let pass automatically, main line pallet P27 flow into next station 17.
8. main line pallet P27 flow into station 17, stopper by station 17 stops, automatically rest on station 17, the jacking detent mechanism automatic lifting of station 17, main line pallet P27 is accurately positioned on station 17, manually put into screw, operation electric torque rifle, when stubborn screw reaches setting value, the electric torque rifle automatically stops and automatically recording torque value, and be sent to computer, enter tightening of next screw, until after 8 screw-drivings complete, start and complete button, switching mechanism stretches out, P27 docks with the main line pallet, the beginning automatic turning, when main shaft forwards horizontal level to and during towards station one side, automatically stop, the jacking detent mechanism automatic retraction of station 17, the stopper of station 17 is let pass automatically, main line pallet P27 flow into station 18 automatically.
9. main line pallet P27 is delivered to station 18 by main line pipeline 25, stopped by station 18 stoppers, automatically rest on station 18, station 18 jacking detent mechanism automatic liftings, main line pallet P27 is accurately positioned at station 18, idling torque mechanism for testing auto-extending, dock with main shaft, idling torque mechanism for testing motor begins rotation, measure the idling torque value, and data are sent to computer, after test is completed, idling torque mechanism for testing automatic retraction, the jacking detent mechanism of station 18 is retracted, the stopper of station 18 is let pass automatically, main line pallet P27 flow into next station 19.
10. main line pallet P27 is delivered to station 19 by main line pipeline 25, stopper by station 19 stops, station 18 jacking detent mechanism automatic liftings, main line pallet P27 is accurately positioned at station 18, scanner is to the label automatic scan, and scan-data is passed to marking machine, marking machine begins automatically to the housing end face mark on the main line pallet; After mark is completed, artificial riveting nameplate, after the riveting nameplate was completed, by the clearance button, station 19 jacking detent mechanisms were retracted, and the stopper of station 19 is let pass automatically, and main line pallet P27 flow into next station 20.
11. main line pallet P27 is delivered to station 20 by main line pipeline 25, stopped by station 20 stoppers, manually remove the connector of fastening product from main line pallet P27, and operation balance crane, the product lifting that assembles is rolled off the production line, and main line pallet P27 becomes empty pallet, presses stopper clearance button, stopper is let pass, and main line pallet P27 flow into station 21 automatically.
12. main line pallet P27 main line pipeline 25 is delivered to station 21 automatically, stopper by station 21 stops, station 21 jacking detent mechanism automatic liftings, main line pallet P27 is accurately positioned at station 21, main line pallet P27 this moment upper surface is vertical plane, over against switching mechanism one side, the switching mechanism auto-extending, P27 docks with the main line pallet, the pallet rotating part is rotated, make main line pallet P27 upper surface just up, reach the standard grade for station 10 dress housings and prepare, after upset resets and completes, the switching mechanism automatic retraction, jacking detent mechanism automatic retraction, stopper is automatically square, line pallet 27 main line pipelines 25 are delivered on line pallet lift 26 automatically, main line pallet lift P26 detects pallet and puts in place, automatically descend, empty pallet 27 is taken to main line pipeline 25 lower floors, by main line pipeline 25, empty pallet 27 is delivered to station 10 belows, put on main line pipeline 25 upper stratas by the main line pallet lift P26 on station 10 sides.
Above content described in this specification is only to the explanation of the utility model example.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment; only otherwise depart from the content of the utility model specification or surmount this scope as defined in the claims, all should belong to protection domain of the present utility model.
Claims (6)
1. hydraulic planger pump intelligence assembling detects production line, it is characterized in that: comprise branch line assembly line and main line assembly line, described branch line assembly line comprises branch line pipeline and the assembly bench that is successively set on the branch line pipeline: A size detection workbench, the bearing press, BC size detection platform, point gum machine, the plunger pair assembly bench, backhaul plate assembly bench, the cylinder body assembly bench, the guard shield assembly bench, movement assembly manipulator, branch line pipeline reciprocation cycle are carried has some branch line pallets, main line assembly line to comprise main line pipeline and the assembly bench that is successively set on the main line pipeline: the housing heater, cooling bench, bearing (ball) cover jump ring assembly bench, the pallet tipper, the bonnet assembly bench, bonnet is tightened workbench, the idling torque test machine, marking machine, main line pallet upset reposition machine, on the main line pipeline, reciprocation cycle is carried some main line pallets, and described movement assembly manipulator will grasp and move to the housing heater from the branch line pallet at the movement of branch line assembly line assembling, on main line pallet between cooling bench, the assembly bench on the branch line pipeline is provided with the detent mechanism of stopper and branch line pallet, and the assembly bench on the main line pipeline is provided with the detent mechanism of stopper and main line pallet.
2. hydraulic planger pump intelligence according to claim 1 assembling detects production line, it is characterized in that: described branch line pipeline comprises slideway and branch line chain, between described A size detection workbench and bearing press, and bearing press, adopt slideway to connect between BC size detection platform, BC size detection platform, point gum machine, the plunger pair assembly bench, backhaul plate assembly bench, the cylinder body assembly bench, the guard shield assembly bench, the movement assembly manipulator is successively set on the branch line chain, the branch line chain adopts double-deck loop structure, the two ends of branch line chain are equipped with the branch line pallet lift, the branch line pallet is arranged on the branch line chain, the main line pipeline comprises the main line chain, and the two ends of main line chain are equipped with the main line pallet lift, and the main line chain adopts the two-layer reciprocation cycle structure in up and down.
3. hydraulic planger pump intelligence according to claim 2 assembling detects production line, and it is characterized in that: described branch line chain is L-type, and the infall of L-type branch line chain arranges bilevel 90 ° of turntables.
4. state the assembling of 1 hydraulic planger pump intelligence according to claim and detect production line, it is characterized in that: described main line pipeline is furnished with housing cantilever crane, bonnet cantilever crane and the product cantilever crane that rolls off the production line of reaching the standard grade of reaching the standard grade.
5. state 1 hydraulic planger pump intelligence assembling detection production line according to claim, it is characterized in that: described A size detection workbench comprises cylinder, measures pressure head, displacement transducer, measurement base, described measurement base and cylinder are fixed on workbench, install and measure pressure head on cylinder, described measurement pressure head connecting position displacement sensor.
6. state 1 hydraulic planger pump intelligence assembling detection production line according to claim, it is characterized in that: shown in the bearing press comprise that private takes press, frame, power sensor, pressure head, positioning base, guide rail and slide block, described private takes press and positioning base is fixed on frame, private takes press and connects pressure head, described pressure head vertically is slidably arranged on frame by guide rail, slide block, and private takes press and connects strong sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220607940 CN202963981U (en) | 2012-11-17 | 2012-11-17 | Intelligent assembly and detection production line for hydraulic plunger pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220607940 CN202963981U (en) | 2012-11-17 | 2012-11-17 | Intelligent assembly and detection production line for hydraulic plunger pump |
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| Publication Number | Publication Date |
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| CN202963981U true CN202963981U (en) | 2013-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220607940 Withdrawn - After Issue CN202963981U (en) | 2012-11-17 | 2012-11-17 | Intelligent assembly and detection production line for hydraulic plunger pump |
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| CN (1) | CN202963981U (en) |
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| CN106624799A (en) * | 2017-02-16 | 2017-05-10 | 珠海格力智能装备有限公司 | Oil heater piece conveying equipment and oil heater welding system |
| CN106903497A (en) * | 2017-04-12 | 2017-06-30 | 苏州工业园区凯艺精密科技有限公司 | A kind of automatic screw capping piece bending of isolator is magnetized all-in-one |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130605 Effective date of abandoning: 20141210 |
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| RGAV | Abandon patent right to avoid regrant |