CN202654753U - Ultrasonic extraction tank - Google Patents

Ultrasonic extraction tank Download PDF

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Publication number
CN202654753U
CN202654753U CN 201220310564 CN201220310564U CN202654753U CN 202654753 U CN202654753 U CN 202654753U CN 201220310564 CN201220310564 CN 201220310564 CN 201220310564 U CN201220310564 U CN 201220310564U CN 202654753 U CN202654753 U CN 202654753U
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CN
China
Prior art keywords
tank
tank body
ultrasonic extraction
ultrasonic
extraction tank
Prior art date
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Expired - Lifetime
Application number
CN 201220310564
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Chinese (zh)
Inventor
翁张丽卿
刘尊烈
苑永弘
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GUANGDONG SHUNDA FOOD FLAVORING CO Ltd
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GUANGDONG SHUNDA FOOD FLAVORING CO Ltd
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Priority to CN 201220310564 priority Critical patent/CN202654753U/en
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Publication of CN202654753U publication Critical patent/CN202654753U/en
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Abstract

The utility model discloses an ultrasonic extraction tank, which comprises a tank body, an ultrasonic transducer and a stirring device, wherein a charging hole, a respirator opening, a manhole and a cleaning opening are formed on the top of the tank body; a slag outlet is formed at the bottom of the tank body; the ultrasonic transducer is arranged on the inner wall of the tank body; a transducer oscillator is arranged in the ultrasonic transducer; and the stirring device is connected with the top of the tank body and vertically arranged inside the tank body. By adoption of the ultrasonic extraction tank, the extraction rate of active ingredients in a material can be effectively improved. The ultrasonic extraction tank has the advantages of high production efficiency, low cost, simple structure and convenience for operation.

Description

A kind of ultrasonic extraction tank
Technical field
The utility model relates to a kind of extraction element, relates in particular to a kind of ultrasonic extraction tank.
Background technology
Traditional extraction equipment that is used for effective component extracting generally is to utilize paddle in the middle of the tank body to realize mixing of bulk drug and the solvents such as water or ethanol, realizes heating by the logical steam of interlayer, thereby reaches the purpose of boiling effective component extracting.This equipment is in the process of using, because the time that boiling needs is longer, the foam of generation is many, and extraction efficiency is not high, extraction effect is poor, and the recovery rate of active ingredient is low, and extraction time is long, and extraction efficiency is low, the extraction energy consumption is large, and production cost is high, is unfavorable for suitability for industrialized production.
At present, ultrasonic applications is in extraction process, and extraction efficiency increases.The principle that ultrasonic wave extracts active principle is to add to extract solvent in container, and graininess is pulverized or be cut into to material as required, puts into and extracts solvent; The bonding transducer oscillator of the outer wall of container or oscillator is sealed in the stainless steel box drops in the container; Open supersonic generator, oscillator sends ultrasonic wave to extracting in the solvent, ' cavitation effect ' that ultrasonic wave produces in extracting solvent and mechanism one side be the cell membrane of broken material effectively, make active ingredient be free state and dissolve in and extract in the solvent, can accelerate to extract on the other hand the molecular motion of solvent, contact fast with active ingredient in the material so that extract solvent, mutually fused, mix.Active principle in the material not only obtains huge acceleration and the kinetic energy of self as the medium particle under the ultrasound field effect, and obtain powerful external impacts by " cavitation effect ", so can high efficiency also fully separate.
Existing ultrasonic extraction tank generally vertically arranges ultrasonic transducer at the tank body middle part, although the ultrasonic wave utilization rate is higher, because ultrasonic intensity successively decreases from inside to outside and makes its extraction effect relatively poor.And existing ultrasonic extraction tank is generally without agitating device, and material can't effectively stir in the tank, makes the material inequality of being heated, and recovery rate reduces, and also causes extraction time long simultaneously, and production cost is high.Thus, providing a kind of recovery rate is high, extraction time is short, production cost is low ultrasonic extraction tank is problem demanding prompt solution in the industry.
The utility model content
The utility model embodiment technical problem to be solved is, but the ultrasonic extraction tank that a kind of high efficiency extraction is provided, reduces production costs.
In order to solve the problems of the technologies described above, the utility model embodiment provides a kind of ultrasonic extraction tank, comprising: tank body, and described tank body top is provided with charging aperture, respirator mouth, manhole, Butterworth Hatch, and described tank body bottom is provided with slag notch;
Be located at the ultrasonic transducer of the inwall of described tank body, be provided with the transducer oscillator in the described ultrasonic transducer;
Link to each other with described tank body top, at right angle setting is in the agitating device of described tank interior.
Preferably, described ultrasonic transducer is elongate structure, and vertical distribution is in described inner tank wall.
Preferably, described ultrasonic extraction tank also comprises supersonic generator, and described ultrasonic transducer is connected with described supersonic generator.
Preferably, described agitating device comprises rotating shaft and blade, and described blade is fixedly connected with described rotating shaft.
Preferably, described tank body top is provided be used to the motor that drives described agitating device and transmission device, and described transmission device and described motor are connected.
Preferably, described tank body outside is provided with the chuck that is fixedly connected with described tank wall be used to passing into steam, and described chuck is provided with heat-insulation layer outward;
Described chuck is provided with steam inlet and condensation-water drain.
Preferably, described tank body top is provided with for the temperature sensor that detects in real time temperature in the tank;
Described tank body top also is provided with visor mouth and mouth for subsequent use, and described visor mouth inboard is provided with looks lamp.
Preferably, described tank base is inverted cone-shaped structure, and the cone angle of described inverted cone-shaped structure is 60 ° ~ 120 °.
Preferably, described tank body outside is provided with for supporting and/or fixing bracing frame.
Implement the utility model embodiment, have following beneficial effect:
A kind of ultrasonic extraction tank of the utility model comprises: tank body, ultrasonic transducer, agitating device and chuck.Be provided with the transducer oscillator in the ultrasonic transducer, ultrasonic transducer has many group vertical distribution inner tank wall, and ultrasonic wave space uniform in tank is distributed, and does not stay the dead angle, improves the utilization rate of material, effectively improves extraction efficiency.Be provided with agitating device in the tank, agitating device comprises rotating shaft and blade, and rotating shaft rotates under the drive of motor, and blade stirs material in the tank simultaneously, so that material is heated evenly, improves raw material availability, reduces production costs.
In sum, a kind of ultrasonic extraction tank of the utility model can improve the recovery rate of active ingredient in the material, has advantages of that production efficiency is high, cost is low and simple in structure, easy to operate.
Description of drawings
Fig. 1 is the structural representation of a kind of ultrasonic extraction tank of the utility model;
Fig. 2 is the top view of a kind of ultrasonic extraction tank of the utility model.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing the utility model is described in further detail.
With reference to Fig. 1 and Fig. 2, the utility model provides a kind of ultrasonic extraction tank, comprising: tank body 1, and described tank body 1 top is provided with charging aperture 11, respirator mouth 12, manhole 13, Butterworth Hatch 14, and described tank body 1 bottom is provided with slag notch 15; Be located at the ultrasonic transducer 2 of the inwall of described tank body 1, be provided with transducer oscillator 22 in the described ultrasonic transducer 2; Link to each other with described tank body 1 top, at right angle setting is in the agitating device of described tank body 1 inside.
Described ultrasonic transducer 2 is uniformly distributed in described tank body 1 inwall at sustained height; Described ultrasonic extraction tank also comprises supersonic generator 21, and described ultrasonic transducer 2 is connected with described supersonic generator 21.
Described ultrasonic transducer 2 is 2 ~ 6 groups, determine the group number of described ultrasonic transducer 2 according to the diameter of described tank body 1, every group of ultrasonic transducer is provided with a plurality of described transducer oscillators 22, and described transducer oscillator 22 sends the ultrasonic wave of CF under the control of described supersonic generator 21.
Preferably, described transducer oscillator 22 is ordered in described ultrasonic transducer 2 inside, described ultrasonic transducer 2 is elongate structure, described ultrasonic transducer 2 is at right angle setting, described ultrasonic transducer 2 is evenly distributed in described tank body 1 inwall at sustained height, makes ultrasonic wave in described tank body 1 inner evenly distribution.
Described agitating device comprises rotating shaft 31 and blade 32, and described blade 32 is fixedly connected with described rotating shaft 31.
Preferably, described blade 32 comprises 2 groups, is divided into top and the lower end of described rotating shaft 31, realizes effectively stirring material in the tank.
Described tank body 1 top is provided be used to the motor 33 that drives described agitating device and transmission device 34, and described transmission device 34 is connected with described agitating device.
Need to prove, described motor 33 and described transmission mechanism 34 can be by electrical control regulating frequency and power outputs, thereby adjust the rotating speed of described rotating shaft 31.Can adjust according to the difference of material particles, hardness etc. in the tank thus the rotating speed of described rotating shaft 31.
Described tank body 1 outside is provided with the chuck 5 that is fixedly connected with described tank body 1 outer wall be used to passing into steam, the described chuck 5 outer heat-insulation layers 51 that are provided with; Described chuck 5 is provided with steam inlet 52 and condensation-water drain 53.
Described chuck 5 is used for passing into steam, and described tank body 1 interior material is heated, and by temperature in the steam regulation flow control tank, makes leaching process be in optimum temperature.
Described tank body 1 top is provided with for the temperature sensor 18 that detects in real time temperature in the tank; Described tank body 1 top also is provided with visor mouth 16 and mouth 17 for subsequent use, and described visor mouth 16 inboards are provided with looks lamp.
Described visor mouth 16 convenient operation personnel directly observe material state in the tank and extraction state, and the convenient operation personnel obtain the extraction situation intuitively.
Described tank body 1 bottom is inverted cone-shaped structure, and the cone angle of described inverted cone-shaped structure is 60 ° ~ 120 °.
Preferably, the cone angle of described inverted cone-shaped structure is 90 °, can prevent from effectively expecting that slag stops up described slag notch 15.
Described tank body 1 outside is provided with for supporting and/or fixing bracing frame 6.
Preferably, support frame as described above 6 has 3 groups, is divided into described tank body 1 top, is used for linking to each other with brace table/operating desk.
The utility model ultrasonic extraction tank can be applicable in the production of active ingredients from traditional Chinese medicinal extraction, essence extraction, fruits and vegetables extracts active ingredients etc., and its workflow is: graininess is pulverized or be cut into to material as required, put into and extract solvent; The inwall of described tank body 1 is provided with ultrasonic transducer 2; Open described supersonic generator 21, described transducer oscillator 22 sends ultrasonic wave to extracting in the solvent, and ' cavitation effect ' and mechanism that ultrasonic wave produces in extracting solvent make material clasmatosis discharge active principle.When opening described supersonic generator 21, open described motor 33, be adjusted to suitable power and rotating speed, and in described chuck 5, pass into steam, under optimum temperature, finish extraction process.
Adopt the utility model that following beneficial effect is arranged:
A kind of ultrasonic extraction tank of the utility model comprises: tank body, ultrasonic transducer, agitating device and chuck.Be provided with the transducer oscillator in the ultrasonic transducer, ultrasonic transducer has many groups in sustained height vertical distribution inner tank wall, and ultrasonic wave space uniform in tank is distributed, and does not stay the dead angle, improves the utilization rate of material, effectively improves extraction efficiency.Be provided with agitating device in the tank, agitating device comprises rotating shaft and blade, and rotating shaft rotates under the drive of motor, and blade stirs material in the tank simultaneously, so that material is heated evenly, improves raw material availability, reduces production costs.
In sum, a kind of ultrasonic extraction tank of the utility model can improve the recovery rate of active ingredient in the material, has advantages of that production efficiency is high, cost is low and simple in structure, easy to operate.
The above is preferred embodiment of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also are considered as protection domain of the present utility model.

Claims (9)

1. a ultrasonic extraction tank is characterized in that, described ultrasonic extraction tank comprises:
Tank body, described tank body top is provided with charging aperture, respirator mouth, manhole, Butterworth Hatch, and described tank body bottom is provided with slag notch;
Be located at the ultrasonic transducer of described inner tank wall, be provided with the transducer oscillator in the described ultrasonic transducer;
Link to each other with described tank body top, at right angle setting is in the agitating device of described tank interior.
2. ultrasonic extraction tank according to claim 1 is characterized in that, described ultrasonic transducer is elongate structure, and vertical distribution is in described inner tank wall.
3. ultrasonic extraction tank according to claim 1 is characterized in that, described ultrasonic extraction tank also comprises supersonic generator, and described ultrasonic transducer is connected with described supersonic generator.
4. ultrasonic extraction tank according to claim 1 is characterized in that, described agitating device comprises rotating shaft and blade, and described blade is fixedly connected with described rotating shaft.
5. ultrasonic extraction tank according to claim 1 is characterized in that, described tank body top is provided be used to the motor that drives described agitating device and transmission device, and described transmission device and described motor are connected.
6. ultrasonic extraction tank according to claim 1, it is characterized in that, described tank body outside is provided be used to the chuck that passes into steam and be fixedly connected with described tank wall, and described chuck is provided with heat-insulation layer outward, and described chuck is provided with steam inlet and condensation-water drain.
7. ultrasonic extraction tank according to claim 1 is characterized in that, described tank body top is provided with for the temperature sensor that detects in real time temperature in the tank;
Described tank body top also is provided with visor mouth and mouth for subsequent use, and described visor mouth inboard is provided with looks lamp.
8. ultrasonic extraction tank according to claim 1 is characterized in that, described tank base is inverted cone-shaped structure, and the cone angle of described inverted cone-shaped structure is 60 ° ~ 120 °.
9. ultrasonic extraction tank according to claim 1 is characterized in that, described tank body outside is provided with for supporting and/or fixing bracing frame.
CN 201220310564 2012-06-29 2012-06-29 Ultrasonic extraction tank Expired - Lifetime CN202654753U (en)

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CN 201220310564 CN202654753U (en) 2012-06-29 2012-06-29 Ultrasonic extraction tank

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Application Number Priority Date Filing Date Title
CN 201220310564 CN202654753U (en) 2012-06-29 2012-06-29 Ultrasonic extraction tank

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CN202654753U true CN202654753U (en) 2013-01-09

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103752035A (en) * 2013-12-27 2014-04-30 傅宏征 Extracting device
CN104307200A (en) * 2014-11-10 2015-01-28 贵州浩诚药业有限公司 Ultrasonic traditional Chinese medicine extraction equipment
CN104784964A (en) * 2015-03-30 2015-07-22 陕西师范大学 Propeller transducer type medicine extraction device
CN106221850A (en) * 2016-07-29 2016-12-14 张开军 A kind of pot type overtemperature ultrasound wave coal washer
CN107626244A (en) * 2016-07-18 2018-01-26 林荣良 A kind of vacuum stirring formula ultrasonic wave disperses break process tank
CN109513234A (en) * 2018-11-27 2019-03-26 贵州孃欧桑旅游商品开发有限公司 It is a kind of for tin embroider ornameutal handiwork natural plants take color device
CN110747121A (en) * 2019-10-29 2020-02-04 刘本德 Chinese herbal medicine extraction element
CN114736794A (en) * 2022-03-03 2022-07-12 江苏大学 Wall-mounted ultrasonic wave reinforced fermentation device suitable for large fermentation tank and fermentation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103752035A (en) * 2013-12-27 2014-04-30 傅宏征 Extracting device
CN103752035B (en) * 2013-12-27 2015-11-18 傅宏征 Extraction equipment
CN104307200A (en) * 2014-11-10 2015-01-28 贵州浩诚药业有限公司 Ultrasonic traditional Chinese medicine extraction equipment
CN104784964A (en) * 2015-03-30 2015-07-22 陕西师范大学 Propeller transducer type medicine extraction device
CN107626244A (en) * 2016-07-18 2018-01-26 林荣良 A kind of vacuum stirring formula ultrasonic wave disperses break process tank
CN106221850A (en) * 2016-07-29 2016-12-14 张开军 A kind of pot type overtemperature ultrasound wave coal washer
CN109513234A (en) * 2018-11-27 2019-03-26 贵州孃欧桑旅游商品开发有限公司 It is a kind of for tin embroider ornameutal handiwork natural plants take color device
CN110747121A (en) * 2019-10-29 2020-02-04 刘本德 Chinese herbal medicine extraction element
CN114736794A (en) * 2022-03-03 2022-07-12 江苏大学 Wall-mounted ultrasonic wave reinforced fermentation device suitable for large fermentation tank and fermentation method thereof

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Granted publication date: 20130109