CN202336631U - 阳极导杆自动切割设备 - Google Patents
阳极导杆自动切割设备 Download PDFInfo
- Publication number
- CN202336631U CN202336631U CN2011204767989U CN201120476798U CN202336631U CN 202336631 U CN202336631 U CN 202336631U CN 2011204767989 U CN2011204767989 U CN 2011204767989U CN 201120476798 U CN201120476798 U CN 201120476798U CN 202336631 U CN202336631 U CN 202336631U
- Authority
- CN
- China
- Prior art keywords
- motor
- saw blade
- saw
- anode rod
- automatic cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 26
- 241000763859 Dyckia brevifolia Species 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 239000000498 cooling water Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nMzAwcHgnIGhlaWdodD0nMzAwcHgnIHZpZXdCb3g9JzAgMCAzMDAgMzAwJz4KPCEtLSBFTkQgT0YgSEVBREVSIC0tPgo8cmVjdCBzdHlsZT0nb3BhY2l0eToxLjA7ZmlsbDojRkZGRkZGO3N0cm9rZTpub25lJyB3aWR0aD0nMzAwLjAnIGhlaWdodD0nMzAwLjAnIHg9JzAuMCcgeT0nMC4wJz4gPC9yZWN0Pgo8dGV4dCB4PScxMDAuNScgeT0nMTcwLjAnIGNsYXNzPSdhdG9tLTAnIHN0eWxlPSdmb250LXNpemU6NDBweDtmb250LXN0eWxlOm5vcm1hbDtmb250LXdlaWdodDpub3JtYWw7ZmlsbC1vcGFjaXR5OjE7c3Ryb2tlOm5vbmU7Zm9udC1mYW1pbHk6c2Fucy1zZXJpZjt0ZXh0LWFuY2hvcjpzdGFydDtmaWxsOiNFODQyMzUnID5IPC90ZXh0Pgo8dGV4dCB4PScxMjYuMScgeT0nMTg2LjAnIGNsYXNzPSdhdG9tLTAnIHN0eWxlPSdmb250LXNpemU6MjZweDtmb250LXN0eWxlOm5vcm1hbDtmb250LXdlaWdodDpub3JtYWw7ZmlsbC1vcGFjaXR5OjE7c3Ryb2tlOm5vbmU7Zm9udC1mYW1pbHk6c2Fucy1zZXJpZjt0ZXh0LWFuY2hvcjpzdGFydDtmaWxsOiNFODQyMzUnID4yPC90ZXh0Pgo8dGV4dCB4PScxMzguMCcgeT0nMTcwLjAnIGNsYXNzPSdhdG9tLTAnIHN0eWxlPSdmb250LXNpemU6NDBweDtmb250LXN0eWxlOm5vcm1hbDtmb250LXdlaWdodDpub3JtYWw7ZmlsbC1vcGFjaXR5OjE7c3Ryb2tlOm5vbmU7Zm9udC1mYW1pbHk6c2Fucy1zZXJpZjt0ZXh0LWFuY2hvcjpzdGFydDtmaWxsOiNFODQyMzUnID5PPC90ZXh0Pgo8L3N2Zz4K data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 7
- 239000003638 reducing agent Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 230000001681 protective Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 241001417524 Pomacanthidae Species 0.000 abstract 1
- 230000003203 everyday Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003643 water by type Substances 0.000 description 2
- 241000893018 Armeria Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型公开了一种阳极导杆自动切割设备，属于电解阳极加工技术领域。它包括底座，底座上固定有导杆固定架和行走轨道，行走轨道上连接有移动板，移动板上安装有电气控制箱和切割系统，所述的切割系统包括布置在加工位置两边的电锯电机，每个电机通过皮带轮传动机构连接锯片，电锯电机和锯片均与水平面成45度夹角；其中一边的电锯电机和锯片整体安装在调隙滑盘上，所述的底座上有行走电机。本实用新型可实现阳极导杆自动切割，工作效率高，降低了材料消耗，安全可靠。
Description
阳极导杆自动切割设备
技术领域
[0001] 本实用新型涉及ー种阳极导杆切割设备，属于电解阳极加工技术领域。
背景技术
[0002] 阳极导杆是电解铝生产过程中重要的电流传导设施。阳极导杆切割是阳极导杆加 エ修理的关键エ序之一。目前，阳极导杆(导杆呈长方体）切割的エ艺流程是：1、人工固定阳极导杆上下两部分；2、用便携式9寸电圆锯依次对导杆的四个方面进行切割，同时人工浇水冷却锯片；3、切割完毕，卸下导杆上半部；4、修整切割面；5、摆放整齐备用。
[0003] 以上加工流程存在以下缺点：1、便携式电圆锯只能锯10-20根导杆，连续工作会导致电锯损坏或报废，维修费用及工作量増大；2、频繁更换锯片导致工作时间长，工作效率低；3、切割时需多人操作：1人切割，I人不断浇水冷却锯片，I人拆卸导杆，劳动强度大；4、 切割时碎屑乱飞，易伤人，切断导杆时易歪倒砸人，存在安全隐患。
发明内容
[0004] 为了克服上述现有技术的不足之处，本实用新型提供ー种阳极导杆自动切割设备，可实现阳极导杆自动切割，工作效率高，安全可靠。
[0005] 本实用新型是通过如下技术方案实现的：ー种阳极导杆自动切割设备，其特征在于：它包括底座，底座上通过支架固定有导杆固定架和行走轨道，行走轨道上活动连接有移动板，移动板上安装有电气控制箱和切割系统，所述的切割系统包括布置在加工位置两边的电锯电机，每个电机通过皮带轮传动机构连接锯片，电锯电机和锯片均与水平面成45度夹角；其中一边的电锯电机和锯片整体安装在调隙滑盘上，调隙滑盘通过丝杠机构控制两边的锯片之间的间隙；所述的底座上有带动所述的移动板移动的行走电机。
[0006] 进ー步改进，所述的每边的电锯电机和锯片外侧有防护罩。
[0007] 进ー步改进，所述的移动板上有冷却水箱，所述的底座上有积水槽，所述的冷却水箱上连接水泵电机，冷却水箱上有冷却水管通过锯片附近并连接至积水槽内，形成水冷系统。
[0008] 进ー步改进,所述的行走电机连接蜗轮减速箱，蜗轮减速箱通过丝杠连接所述的移动板。
[0009] 本实用新型的有益效果是：1、实现自动操作，仅需要一人独立作业，有效降低劳动强度及生产成本；
[0010] 2、切割面一次成型，減少了修整エ序，且一次可成型两面，原来每天只能切割10 根以下的阳极导杆，使用本实用新型每天可切割30根左右，大大地提高了工作效率；
[0011] 3、原使用便携式电锯每天需更换2片锯片，使用本实用新型半年只需更换2片，降低了材料消耗，节约了生产成本；采用设备连体固定架及碎屑飞溅防护罩，大大提高了操作的安全性和稳定性。
3附图说明 [0012] 下面根据附图和实施例对本实用新型进ー步说明。[0013] 图I是本实用新型附视图。[0014] 图2是本实用新型主视图。[0015] 图3是本实用新型切割系统意图。[0016] 图4是本实用新型调隙系统示意图。[0017] 图5是本实用新型自动进给系统示意图。[0018] 图中，I、水泵电机，2、冷却水箱，3、电锯电机，4、锯片，5、行走电机，6、导杆固定架，
7、电气控制箱，8、防护罩，9、行走轨道，10、积水槽，11、调隙滑盘，12、底座，13、移动板。
具体实施方式
[0019] 下面结合附图和实施例对本实用新型进ー步说明。
[0020] 如图I、图2、图3、图4所示，ー种阳极导杆自动切割设备，它包括底座12，底座12 上通过支架固定有导杆固定架6和行走轨道9，行走轨道9上活动连接有移动板13，移动板 13上安装有电气控制箱7和切割系统，所述的切割系统包括布置在加工位置两边的电锯电机3，每个电机通过皮带轮传动机构连接锯片4，电锯电机3和锯片4均与水平面成45度夹角；其中一边的电锯电机3和锯片4整体安装在调隙滑盘11上，调隙滑盘11通过丝杠机构控制两边的锯片4之间的间隙；所述的底座12上有带动所述的移动板13移动的行走电机5。
[0021] 如图I、图2、图3所示，所述的每边的电锯电机3和锯片4外侧有防护罩8。
[0022] 如图I、图2所示，所述的移动板13上有冷却水箱2，所述的底座12上有积水槽 10，所述的冷却水箱2上连接水泵电机1，冷却水箱2上有冷却水管通过锯片4附近并连接至积水槽10内，形成水冷系统。
[0023] 如图I、图2、图5所示，所述的行走电机5连接蜗轮减速箱，蜗轮减速箱通过丝杠连接所述的移动板13。
[0024] 本实用新型以行走电机5带动ME斜齿蜗轮减速箱通过丝杠完成电锯自动行走。以与平面成45度角的双头电锯4对导杆两相对平面完成同时切割，一次达到导杆切割面所需角度。以水循环系统达到电锯锯片4的冷却和润滑。以设备连体导杆固定架6对导杆进行固定。以滑道托盘11调整电锯间隙。
[0025] 使用吋，将阳极导杆直立固定在导杆固定架6上，用滑道托盘11调整两电锯间隙至切割点，开动电锯电机3，锯片4沿行走轨道作自动进给运动，自动进行45°双面切割；同时开动水泵电机1，进行冷却润滑水循环。切割完毕，限位开关停止，锯片自动退回至起止位置，转换角度，按同样程序进行另一双面的切割，从而达到维修所要求的尺寸和角度。
Claims (4)
1. ー种阳极导杆自动切割设备，其特征在于：它包括底座（12)，底座（12)上通过支架固定有导杆固定架（6)和行走轨道（9)，行走轨道（9)上活动连接有移动板（13)，移动板(13)上安装有电气控制箱（7)和切割系统，所述的切割系统包括布置在加工位置两边的电锯电机（3)，每个电机通过皮带轮传动机构连接锯片（4)，电锯电机（3)和锯片（4)均与水平面成45度夹角；其中一边的电锯电机（3)和锯片（4)整体安装在调隙滑盘（11)上，调隙滑盘（11)通过丝杠机构控制两边的锯片（4)之间的间隙；所述的底座（12)上有带动所述的移动板（13 )移动的行走电机（5 )。
2.根据权利要求I所述的阳极导杆自动切割设备，其特征在于：所述的每边的电锯电机（3)和锯片（4)外侧有防护罩（8)。
3.根据权利要求I或2所述的阳极导杆自动切割设备，其特征在于：所述的移动板(13)上有冷却水箱（2 )，所述的底座（12 )上有积水槽（10 )，所述的冷却水箱（2 )上连接水泵电机（1)，冷却水箱（2)上有冷却水管通过锯片（4)附近并连接至积水槽（10)内，形成水冷系统。
4.根据权利要求I或2所述的阳极导杆自动切割设备，其特征在于：所述的行走电机(5)连接蜗轮减速箱，蜗轮减速箱通过丝杠连接所述的移动板（13)。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102489775A (zh) * | 2011-11-25 | 2012-06-13 | 徐州大屯工贸实业公司 | 阳极导杆自动切割设备 |
| CN109465655A (zh) * | 2018-10-31 | 2019-03-15 | 南京亚页防护设备制造有限公司 | 一种机床生产用夹持装置 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102489775A (zh) * | 2011-11-25 | 2012-06-13 | 徐州大屯工贸实业公司 | 阳极导杆自动切割设备 |
| CN102489775B (zh) * | 2011-11-25 | 2013-11-06 | 徐州大屯工贸实业公司 | 阳极导杆自动切割设备 |
| CN109465655A (zh) * | 2018-10-31 | 2019-03-15 | 南京亚页防护设备制造有限公司 | 一种机床生产用夹持装置 |
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