CN202302943U

CN202302943U - Novel LED enameled wire light string and production equipment thereof

Info

Publication number: CN202302943U
Application number: CN2011203384749U
Authority: CN
Inventors: 欧勇华
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-09-09
Filing date: 2011-09-09
Publication date: 2012-07-04
Anticipated expiration: 2021-09-09

Abstract

The utility model discloses a novel LED enameled wire light string production equipment, which includes an enameled wire rolling mechanism for rolling an enameled wire, an enameled wire arranging mechanism for separately arranging the enameled wire, and an enameled wire flattening and scaling mechanism, wherein the enameled wire rolling mechanism includes a rolling rod and a driving motor driving the rolling rod to rotate; the enameled wire flattening and scaling mechanism includes a flattening and scaling end and a driving mechanism; and the flattening and scaling end is driven by a transmission mechanism and the driving mechanism to go away from or get contacted with the surface of the enameled wire rolled on the rolling rod. The LED enameled wire light string production equipment enables the rolling, flattening and scaling procedures of the enameled wire to be simultaneously completed within the same equipment, improves the production efficiency and the product quality, and saves the labor cost and the investment cost. The utility model further provides a novel LED enameled wire light string produced by the equipment.

Description

New LED enamel-covered wire lamp string and production equipment

Technical field

The utility model relates to a kind of production technical field of LED enamel-covered wire lamp string, and the production equipment that relates in particular to a kind of New LED enamel-covered wire lamp string reaches the New LED enamel-covered wire lamp string of device fabrication thus.

Background technology

Early stage at the LED industry development mainly made LED lamp string with pin LED fluorescent tube.In recent years, the LED industry development is good, and technology is updated, at present; The main led chip that adopts is directly made LED lamp string, but enamel-covered wire need be through works of treatment such as coiling, flattening, decortications aborning, and each goes on foot all that score drives row into; Production efficiency is low, and precision is low, waste time and energy, and need consolidate steps such as crystalline substance, bonding wire, some powder aborning; Can only manually-operated, cause that production capacity is low, the product colour disunity, problems such as percent defective height.

The utility model content

In view of this, the purpose of the utility model provides a kind of production equipment of New LED enamel-covered wire lamp string, enhances productivity.Based on this, the utility model also provides a kind of New LED enamel-covered wire lamp string.

For solving the problems of the technologies described above, the technical scheme of the utility model is:

A kind of production equipment of New LED enamel-covered wire lamp string; Comprise be used to twine enamel-covered wire enamel-covered wire around volume mechanism, the enamel-covered wire wire-arranging mechanism and the enamel-covered wire that are used for the enamel-covered wire that twines is spaced apart flatten decortication mechanism; Said enamel-covered wire comprises a distaff and drives the drive motors that distaff is rotated around volume mechanism; Said flattening decortication mechanism comprises that one flattens decortication end and driving mechanism, said flattening decortication end under the effect of transmission mechanism, driving mechanism away from or contact be wrapped in the surface of enamel-covered wire in the distaff.

Preferably, said distaff is processed by a trapezoidal column, and said enamel-covered wire comprises chuck around volume mechanism, and the turning cylinder of said chuck one end and motor is fixed, and the other end and distaff are fixed.

Preferably, flattening the decortication end is an emery wheel or cutting tool.

Preferably, said driving mechanism is cylinder or hydraulic jack.

Preferably, said enamel-covered wire wire-arranging mechanism comprises a screw rod and guide rail, guide rod.

Preferably, also comprise a controller, the rotating speed of control drive motors.

Preferably, be provided with a time relay in the said controller.

Preferably, between volume mechanism and enamel-covered wire wire-arranging mechanism, also be provided with a location mechanism at enamel-covered wire.

The utility model also provides a kind of New LED enamel-covered wire lamp string; By aforesaid production equipment production; The flattening decortication end of said production equipment flattens the decortication back to enamel-covered wire and forms a plurality of positions of laying; The said last point in position of laying has electric conductor, said LED paster to be connected with said electric conductor, also is coated with packing colloid around the said LED paster.Wherein, electric conductor is tin or conductive silver glue.

Preferably, said packing colloid is dewdrop shape or flower shape or star or polygon.

Compared with prior art, the production equipment of the New LED enamel-covered wire lamp string of the utility model is owing to be provided with enamel-covered wire around volume mechanism; Enamel-covered wire around being rolled onto on the object, being separated certain distance through the enamel-covered wire wire-arranging mechanism with enamel-covered wire then and arranges, flatten decortication mechanism through an enamel-covered wire again and lay the position in the formation of the somewhere of enamel-covered wire; Thereby the completion enamel-covered wire; Coiling, the operation of flattening, peel combine color separation again, divide the LED paster that presses, and the LED paster is arranged on laying on the position of formation; Encapsulate with packing colloid again; Promptly form a kind of new LED enamel-covered wire lamp string, saved steps such as solid crystalline substance, bonding wire, some powder, improved production efficiency, product quality, practiced thrift recruitment cost and cost of investment.

The LED enamel-covered wire lamp string that the utility model provides, the LED paster connects at the electric conductor of laying the position through point, and production efficiency is higher.

Description of drawings

Fig. 1 is the structural representation of production equipment one preferred embodiment of the New LED enamel-covered wire lamp string of the utility model;

Fig. 2 is the structural representation of New LED enamel-covered wire lamp string one preferred embodiment of the utility model;

Fig. 3 is that the LED paster is laid the sketch map that is connected of position with paster in the New LED enamel-covered wire lamp string among Fig. 2;

Fig. 4 is the sketch map of the another kind of structure of New LED enamel-covered wire lamp string of the utility model.

The specific embodiment

In order to make those skilled in the art understand the technical scheme of the utility model better, the utility model is done further to specify below in conjunction with accompanying drawing and specific embodiment.

The production equipment preferred embodiment of New LED enamel-covered wire lamp string

Referring to Fig. 1; The production equipment of the New LED enamel-covered wire lamp string in the present embodiment, comprise the enamel-covered wire that is used to twine enamel-covered wire around volume mechanism 1, be used for the enamel-covered wire wire-arranging mechanism 2 of the enamel-covered wire setting spaced apart of twining and be used for the enamel-covered wire that the enamel-covered wire somewhere flattens and make this place to slough crust is flattened decortication mechanism 3.

Wherein, said enamel-covered wire comprises a distaff 11 and drives the drive motors 12 that distaff is rotated around volume mechanism 1;

Wherein, Enamel-covered wire flattens decortication mechanism 3 and comprises that one flattens decortication end 4 and driving mechanism; Said flattening decortication end under the effect of driving mechanism (not shown) away from or contact be wrapped in the surface of 11 enamel-covered wires in the distaff, thereby make the enamel-covered wire somewhere be crushed and slough crust.

Wherein, said distaff 11 is processed by a trapezoidal column, and said enamel-covered wire comprises

chuck

13,14 around volume mechanism, and the turning cylinder of chuck one end and motor is fixed, and the other end and distaff are fixed.

Wherein, flattening the decortication end is an emery wheel or cutting tool.

Wherein, said transmission mechanism is cylinder or hydraulic jack.

Wherein, said enamel-covered wire wire-arranging mechanism comprises a screw rod and guide rail, guide rod.

Wherein, also comprise a controller, the rotating speed of control drive motors.

Wherein, be provided with a time relay in the said controller, the degree of depth of decortication is carried out precision control.

Wherein, between volume mechanism and enamel-covered wire wire-arranging mechanism, also be provided with a location mechanism 5 at enamel-covered wire, this detent mechanism can be air pressure or hydraulic pressure or electromagnetic force arrangement, makes enamel-covered wire can form the installation position of accurate processing.

The production equipment of the New LED enamel-covered wire of present embodiment, its course of work is following:

Press switch, motor and screw rod are started working, and enamel-covered wire promptly begins coiling, winding displacement around volume mechanism and enamel-covered wire wire-arranging mechanism, reach quantitative requirement after; Autostop, positioning function action simultaneously, restart switch; Enamel-covered wire flattens the descending somewhere with enamel-covered wire of decortication mechanism and flattens, and the action of peeling is simultaneously done do action through the control motor then; Make and descending flattening, decortication repetitive operation, stop automatically until accomplish requirement.

New LED enamel-covered wire lamp string preferred embodiment

Referring to Fig. 2; The LED enamel-covered wire lamp string of present embodiment; On its enamel-covered wire 6 via the processing of flattening, peel of the production equipment of the LED enamel-covered wire lamp string of the utility model; Form several LED pasters and lay the position, these LED pasters are laid the LED paster 7 that has been sticked on the position, are provided with packing colloid 8 around the LED paster 7.The process that LED paster 7 is connected with the metal wire of enamel-covered wire is referring to Fig. 3, and the electric conductor 9 that the metal dots 71 at LED paster 7 two ends is laid on the position at the enamel-covered wire paster through point links together.Wherein electric conductor 9 is tin point or conductive silver glue.

In other embodiments, packing colloid 8 also can be made certain moulding, and colored shape as shown in Figure 4 is perhaps made star, polygon, perhaps other irregular moulding.

More than the utility model has been carried out detailed introduction, use concrete example in the literary composition principle and the embodiment of the utility model set forth, the explanation of above embodiment just is used to help to understand the method and the core concept thereof of the utility model.Should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.

Claims

1. the production equipment of a New LED enamel-covered wire lamp string; It is characterized in that; Comprise be used to twine enamel-covered wire enamel-covered wire around volume mechanism, the enamel-covered wire wire-arranging mechanism and the enamel-covered wire that are used for the enamel-covered wire that twines is spaced apart flatten decortication mechanism; Said enamel-covered wire comprises a distaff and drives the drive motors that distaff is rotated around volume mechanism; Said enamel-covered wire flattens decortication mechanism and comprises that one flattens decortication end and driving mechanism, said flattening decortication end under the effect of transmission mechanism, driving mechanism away from or contact be wrapped in the surface of enamel-covered wire in the distaff.

2. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 1 is characterized in that said distaff is processed by a trapezoidal column, and said enamel-covered wire comprises chuck around volume mechanism, and the turning cylinder of said chuck one end and motor is fixed, and the other end and distaff are fixed.

3. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 1 is characterized in that, flattening the decortication end is an emery wheel or cutting tool.

4. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 1 is characterized in that said driving mechanism is cylinder or hydraulic jack.

5. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 1 is characterized in that, said enamel-covered wire wire-arranging mechanism comprises a screw rod and guide rail, guide rod.

6. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 1 is characterized in that, also comprises a controller, the rotating speed of control drive motors.

7. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 6 is characterized in that, is provided with a time relay in the said controller.

8. the production equipment of New LED enamel-covered wire lamp string as claimed in claim 1 is characterized in that, between volume mechanism and enamel-covered wire wire-arranging mechanism, also is provided with a location mechanism at enamel-covered wire.

9. New LED enamel-covered wire lamp string; It is characterized in that; By each production equipment production of claim 1～8, the flattening of said production equipment decortication end flattens the decortication back to enamel-covered wire and forms a plurality of positions of laying, and the said position of laying is gone up some electric conductor is arranged; Said LED paster is connected with said electric conductor, also is coated with packing colloid around the said LED paster.

10. New LED enamel-covered wire lamp string as claimed in claim 9 is characterized in that said packing colloid is polygon.