CN204178928U - Coil encapsulation machine - Google Patents
Coil encapsulation machine Download PDFInfo
- Publication number
- CN204178928U CN204178928U CN201420686913.9U CN201420686913U CN204178928U CN 204178928 U CN204178928 U CN 204178928U CN 201420686913 U CN201420686913 U CN 201420686913U CN 204178928 U CN204178928 U CN 204178928U
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- coil
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- adhesive tape
- stand
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Abstract
The utility model discloses a kind of coil encapsulation machine, comprise frame and rack-mounted pay-off, coil turning gear, take out tape system and cutoff device, pay-off comprises holder, cradle, feed table and feed clamp, cradle is arranged on holder also along holder horizontal sliding, cradle can be installed feed table and the feed clamp of some groups of corresponding matching; Take out tape system to be arranged at energy front and back below pay-off, up and down, to move horizontally the adhesive tape for clamping pay-off conveying and make adhesive tape around to the coil of coil rotating shaft, cutoff device is arranged between coil turning gear and pay-off for cutting off the adhesive tape wound.The utility model by feeding, take out the steps such as adhesive tape, coiling and cut-out, automatic lot can produce solenoid, there is rational in infrastructure, efficiency is high and encapsulate quality is good etc. advantage.
Description
Technical field
The utility model discloses a kind of coil encapsulation machine, divides and belongs to solenoid manufacturing technology field, especially relate to the encapsulate equipment of the enamelled wire outer surface coating adhesive tape at solenoid by International Patent Classification (IPC) (IPC).
Background technology
In solenoid manufacture process; the coil of some types needs first at backbone winding enamelled wire; then a coated layer insulating or adhesive tape in the outside of enamelled wire, for the protection of the enamelled wire of coil, wherein the action row of coated insulation layer or adhesive tape is called in the industry encapsulate operation.At present, traditional encapsulation methods utilizes by hand, and completed by light instrument, and this manual encapsulation methods production efficiency is lower, and quality is difficult to ensure.
China document CN201410038312.1 discloses a kind of Full-automatic coiling rubber coating machine, comprise encapsulation mechanism, winding mechanism, support and a heavily fortified point and be directly positioned over frame on the upside of support, this equipment is combined at coiling and encapsulate, structure is more complicated, and the action of coiling winding displacement and the action of encapsulate complete on two independent mobile platforms.
China document CN200820035981.3 provide a kind of adhesive tape wrapping machine, it comprises base plate, adhesive tape disc, die head rotating mechanism and cuts adhesive tape mechanism, is suitable for the encapsulate band operation of various shape miniature transformer coil, but coated operation needs just can complete for twice, be not suitable for batch production, efficiency is low.
Summary of the invention
For the deficiencies in the prior art, the utility model provides a kind of coil encapsulation machine, is the coil winding enamelled wire is carried out encapsulate, and whole-course automation completes, and batch production, production efficiency is high.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of coil encapsulation machine, comprises frame and rack-mounted pay-off, coil turning gear, takes out tape system and cutoff device, wherein
Pay-off, comprise holder, cradle, feed table and feed clamp, cradle is arranged on also can along holder horizontal sliding on holder, cradle is installed feed table and the feed clamp of some groups of corresponding matching, a wherein movable clip block interlock horizontal displacement of each feed clamp is to adjust the spacing of feed clamp;
Coil turning gear, it is arranged at below pay-off, this device comprises the rotating shaft of some fixed coils, transmission mechanism and rotating shaft mounting panel, and each rotating shaft to be arranged on rotating shaft mounting panel and to be connected with a motor by transmission mechanism and realizes rotating shaft band moving winding and rotate simultaneously;
Take out tape system, it is arranged at energy front and back below pay-off, up and down, moves horizontally the adhesive tape for clamping pay-off conveying and make adhesive tape around to the coil of coil rotating shaft, described tape system of taking out comprises slide, front and back slide plate, stand and somely takes out feed collet, respectively taking out feed collet is arranged in stand, this stand can move horizontally together with respectively taking out feed collet, front and back slide plate is set below stand, before and after this, slide plate is installed lift cylinders for stand oscilaltion, front and back slide plate is provided with by two ends the slide that matches and realizes whole device and move forward and backward.
Cutoff device, it is arranged between coil turning gear and pay-off for cutting off the adhesive tape wound, this cutoff device comprises cutting knife row, crossbeam and blank support, crossbeam two ends are provided with blank support, this support is provided with power cylinder and drives crossbeam and cutting knife row to move forward and backward, be provided with cutting knife row on front side of crossbeam, this cutting knife cuts off corresponding each coiling adhesive tape along crossbeam horizontal displacement under coming one end horizontal power cylinder effect simultaneously
The feed table of described pay-off, feed clamp, rotating shaft, the cutting knife quantity one_to_one corresponding in feed collet and cutting knife row of taking out of taking out adhesive tape coordinate.
Further, in described pay-off, each movable clip block of feed clamp moves the plate realization clamping of through transport simultaneously by material folding or unclamps, and this material folding moves plate and is arranged on the mounting panel back side in cradle.
Further, in described pay-off, cradle comprises support and mounting panel, mounting panel is installed feed table and feed clamp, mounting panel is arranged on side face together with feed table and feed clamp along support oscilaltion, Stent Implantation at holder to drive whole pay-off horizontal displacement.
Further, be provided with the arbor wheel group around adhesive tape in described pay-off between feed table and feed clamp, the horizontally-arranged arbor wheel wherein in each arbor wheel can move horizontally with tensioning feeding adhesive tape, and the arbor wheel respectively moved horizontally is crossed the interlock of traversing plate and realized.
Further, described traversing plate is arranged on the mounting panel back side, and its each arbor wheel connected is through the bar hole that mounting panel matches, and this traversing plate realizes moving horizontally by cylinder or hydraulic cylinder or motor.
Further, to take out in tape system each side of taking out feed collet described in be provided with pressure roller and to stick at coil outer peripheral face for compressing adhesive tape.
Further, described taking out in tape system stand is laterally provided with the first folder axle and the second folder axle, two folder axle one sides are respectively equipped with driving cylinder to make folder axle horizontal extension, and folder axle is provided with some holder formation matched and takes out feed collet, and described pressure roller is connected on the first folder axle.
Further, described taking out in tape system is provided with dividing plate below stand, stand is moved in the level trough of dividing plate by cross sliding clock, dividing plate is installed driving cylinder and realize horizontal displacement to drive stand, this dividing plate is arranged at above the slide plate of front and back, and the lift cylinders on the slide plate of front and back drives dividing plate and stand are elevated and move up and down at the coil of coil turning gear.
Further, in described cutoff device, cutting knife and trave lling girder are drawn together in cutting knife package, trave lling girder installed in front is some horizontal cutting knife, horizontal balance is realized by slide rail and beam engagement on rear side of trave lling girder, trave lling girder one end connects cylinder or hydraulic cylinder, and this cylinder or hydraulic cylinder and trave lling girder are connected to beam-end by fixed head.
Further, described crossbeam one end is provided with displacement transducer and faces trave lling girder to limit the displacement of cutting knife horizontal resection.
The utility model by feeding, take out the steps such as adhesive tape, coiling and cut-out, automatic lot can produce solenoid, there is rational in infrastructure, efficiency is high and encapsulate quality is good etc. advantage.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Fig. 2 is that the utility model removes rack section schematic diagram.
Fig. 3 is another view of the utility model.
Fig. 4 is the utility model pay-off schematic diagram.
Fig. 5 is another schematic diagram of the utility model pay-off.
Fig. 6 is another schematic diagram of pay-off.
Fig. 7 is the utility model coil turning gear schematic diagram.
Fig. 8 is that the utility model takes out tape system schematic diagram.
Fig. 9 takes out another schematic diagram of tape system schematic diagram.
Figure 10 is the utility model cutoff device schematic diagram.
Figure 11 is another schematic diagram of cutoff device.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Embodiment: refer to Fig. 1 to Figure 11, a kind of coil encapsulation machine, comprises frame 1 (or board, casing) and rack-mounted pay-off 2, coil turning gear 3, takes out tape system 4 and cutoff device 5, wherein:
Pay-off 2, comprise holder 21, cradle 22, feed table 23 and feed clamp 24, cradle 22 is arranged on also can along holder horizontal sliding on holder 21, cradle 22 is installed feed table 23 and the feed clamp 24 of some groups of corresponding matching, a wherein movable clip block 241 of each feed clamp 24 links horizontal displacement to adjust the spacing of feed clamp; Each movable clip block of feed clamp 24 moves plate 25 by material folding and realizes the clamping of through transport simultaneously or unclamp, and this material folding moves plate and is arranged on mounting panel 222 back side in cradle; Described cradle 22 comprises support 221 and mounting panel 222, mounting panel is installed feed table 23 and feed clamp 24, mounting panel 222 is arranged on support 221 side together with feed table and feed clamp along support oscilaltion, and support 221 is placed in holder 21 to drive whole pay-off horizontal displacement.Support 221 realizes horizontal displacement by cylinder 2201 or Driven by Hydraulic Cylinder on the cooperation slide rail of holder, support 221 is installed cylinder 2202 or hydraulic cylinder or motor drive installation plate along the vertical slide rail lifting that support coordinates; The arbor wheel group 26 around adhesive tape is provided with between feed table 24 and feed clamp 24, horizontally-arranged arbor wheel 261 wherein in each arbor wheel can move horizontally with tensioning feeding adhesive tape, the arbor wheel 261 respectively moved horizontally is crossed the interlock of traversing plate 27 and is realized, described traversing plate 27 is arranged on mounting panel 222 back side, its each arbor wheel connected is through the bar hole 270 that mounting panel matches, and this traversing plate realizes moving horizontally by cylinder or hydraulic cylinder or motor;
Coil turning gear 3, it is arranged at below pay-off 2, this device comprises the rotating shaft 31 of some fixed coils, transmission mechanism and rotating shaft mounting panel 32, and each rotating shaft 31 to be arranged on rotating shaft mounting panel 32 and to be connected with a motor 33 by transmission mechanism and realizes rotating shaft band moving winding and rotate simultaneously;
Take out tape system 4, it is arranged at pay-off 2 energy front and back below, up and down, move horizontally the adhesive tape for clamping pay-off conveying and make adhesive tape around to the coil of coil rotating shaft, described tape system 4 of taking out comprises slide 41, front and back slide plate 42, stand 43 and somely take out feed collet 44, respectively taking out feed collet 44 is arranged in stand 43, this stand can move horizontally together with respectively taking out feed collet, front and back slide plate 42 is set below stand, before and after this, slide plate is installed lift cylinders 45 for stand oscilaltion, before and after slide plate 42 be provided with by two ends the slide 41 that matches and realize whole device and move forward and backward, be provided with pressure roller 46 in the side that each takes out feed collet 44 and stick at coil outer peripheral face for compressing adhesive tape, stand is laterally provided with the first folder axle 47 and the second folder axle 48, two press from both sides axle one side and be respectively equipped with driving cylinder 470,480 to make folder axle horizontal extension, folder axle is provided with some holders matched and is formed and take out feed collet, and described pressure roller is connected on the first folder axle, dividing plate 49 is provided with below stand 43, stand is moved in the level trough of dividing plate by cross sliding clock, dividing plate is installed driving cylinder and realize horizontal displacement to drive stand, this dividing plate 49 is arranged at above front and back slide plate 42, and the lift cylinders on the slide plate of front and back drives dividing plate and stand are elevated and move up and down at the coil of coil turning gear,
Cutoff device 5, it is arranged between coil turning gear 3 and pay-off 2 for cutting off the adhesive tape wound, this cutoff device 5 comprises cutting knife row 51, crossbeam 52 and blank support 53, crossbeam 52 two ends are provided with blank support 53, this support is provided with power cylinder and drives crossbeam and cutting knife row to move forward and backward, be provided with cutting knife row on front side of crossbeam, this cutting knife cuts off corresponding each coiling adhesive tape along crossbeam horizontal displacement under coming one end horizontal power cylinder effect simultaneously; Cutting knife row 51 comprises cutting knife 511 and trave lling girder 512, trave lling girder installed in front is some horizontal cutting knife, realize horizontal balance by slide rail and beam engagement on rear side of trave lling girder, trave lling girder one end connects cylinder or hydraulic cylinder, and this cylinder or hydraulic cylinder and trave lling girder are connected to beam-end by fixed head; Crossbeam one end is provided with displacement transducer 54 and faces trave lling girder to limit the displacement of cutting knife horizontal resection.
The utility model encapsulation process is as follows: adhesive tape roller is fixed on feed table, its adhesive tape walks around arbor wheel group and feed clamp, when coil is placed in rotating shaft, take out tape system to move up and make to take out feed collet clamping adhesive tape head, device moves down coil in rotating shaft and makes adhesive tape head be around on it, device moves horizontally and pressure roller is had an effect, now slightly rotate adhesive tape headband pressure roller compressed further be affixed on coil before and after rotating shaft, then, coil rotates to the required adhesive tape number of turns, feed clamp clamping adhesive tape, and the adhesive tape on each coil is cut off in the cutting knife row of horizontal action of cutoff device simultaneously, coil is rotated further and is wound around remaining adhesive tape, taking out steps down to carry out unloading before and after tape system gets the good coil of encapsulate, and carry new coil to carry out another encapsulate operation.
Above, be only the embodiment utilizing this origination techniques content, the modification that any those skilled in the art use this creation to do, change, all belong to the scope of the claims that this creation is advocated, and be not limited to those disclosed embodiments.
Claims (10)
1. a coil encapsulation machine, is characterized in that: comprise frame and rack-mounted pay-off, coil turning gear, take out tape system and cutoff device, wherein
Pay-off, comprise holder, cradle, feed table and feed clamp, cradle is arranged on also can along holder horizontal sliding on holder, cradle is installed feed table and the feed clamp of some groups of corresponding matching, a wherein movable clip block interlock horizontal displacement of each feed clamp is to adjust the spacing of feed clamp;
Coil turning gear, it is arranged at below pay-off, this device comprises the rotating shaft of some fixed coils, transmission mechanism and rotating shaft mounting panel, and each rotating shaft to be arranged on rotating shaft mounting panel and to be connected with a motor by transmission mechanism and realizes rotating shaft band moving winding and rotate simultaneously;
Take out tape system, it is arranged at energy front and back below pay-off, up and down, moves horizontally the adhesive tape for clamping pay-off conveying and make adhesive tape around to the coil of coil rotating shaft, described tape system of taking out comprises slide, front and back slide plate, stand and somely takes out feed collet, respectively taking out feed collet is arranged in stand, this stand can move horizontally together with respectively taking out feed collet, front and back slide plate is set below stand, before and after this, slide plate is installed lift cylinders for stand oscilaltion, front and back slide plate is provided with by two ends the slide that matches and realizes whole device and move forward and backward;
Cutoff device, it is arranged between coil turning gear and pay-off for cutting off the adhesive tape wound, this cutoff device comprises cutting knife row, crossbeam and blank support, crossbeam two ends are provided with blank support, this support is provided with power cylinder and drives crossbeam and cutting knife row to move forward and backward, be provided with cutting knife row on front side of crossbeam, this cutting knife cuts off corresponding each coiling adhesive tape along crossbeam horizontal displacement under coming one end horizontal power cylinder effect simultaneously
The feed table of described pay-off, feed clamp, rotating shaft, the cutting knife quantity one_to_one corresponding in feed collet and cutting knife row of taking out of taking out adhesive tape coordinate.
2. coil encapsulation machine according to claim 1, is characterized in that: in described pay-off, each movable clip block of feed clamp moves the plate realization clamping of through transport simultaneously by material folding or unclamps, and this material folding moves plate and is arranged on the cradle back side.
3. coil encapsulation machine according to claim 1, it is characterized in that: in described pay-off, cradle comprises support and mounting panel, mounting panel is installed feed table and feed clamp, mounting panel is arranged on side face together with feed table and feed clamp along support oscilaltion, Stent Implantation on holder to drive whole pay-off horizontal displacement.
4. coil encapsulation machine according to claim 1, it is characterized in that: in described pay-off, between feed table and feed clamp, be provided with the arbor wheel group around adhesive tape, horizontally-arranged arbor wheel wherein in each arbor wheel can move horizontally with tensioning feeding adhesive tape, and the arbor wheel respectively moved horizontally is crossed the interlock of traversing plate and realized.
5. coil encapsulation machine according to claim 4, is characterized in that: described traversing plate is arranged on the mounting panel back side, and its each arbor wheel connected is through the bar hole that mounting panel matches, and this traversing plate realizes moving horizontally by cylinder or hydraulic cylinder or motor.
6. coil encapsulation machine according to claim 1, is characterized in that: described in take out in tape system each side of taking out feed collet and be provided with pressure roller and stick at coil outer peripheral face for compressing adhesive tape.
7. coil encapsulation machine according to claim 6, it is characterized in that: described in take out in tape system in stand and be laterally provided with the first folder axle and the second folder axle, two folder axle one sides are respectively equipped with driving cylinder to make folder axle horizontal extension, folder axle is provided with some holder formation matched and takes out feed collet, and described pressure roller is connected on the first folder axle.
8. coil encapsulation machine according to claim 1, it is characterized in that: described in take out in tape system and be provided with dividing plate below stand, stand is moved in the level trough of dividing plate by cross sliding clock, dividing plate is installed driving cylinder and realize horizontal displacement to drive stand, this dividing plate is arranged at above the slide plate of front and back, and the lift cylinders on the slide plate of front and back drives dividing plate and stand are elevated and move up and down at the coil of coil turning gear.
9. coil encapsulation machine according to claim 1, it is characterized in that: in described cutoff device, cutting knife and trave lling girder are drawn together in cutting knife package, trave lling girder installed in front is some horizontal cutting knife, horizontal balance is realized by slide rail and beam engagement on rear side of trave lling girder, trave lling girder one end connects cylinder or hydraulic cylinder, and this cylinder or hydraulic cylinder and trave lling girder are connected to beam-end by fixed head.
10. coil encapsulation machine according to claim 9, is characterized in that: described crossbeam one end is provided with displacement transducer and faces trave lling girder to limit the displacement of cutting knife horizontal resection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420686913.9U CN204178928U (en) | 2014-11-17 | 2014-11-17 | Coil encapsulation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420686913.9U CN204178928U (en) | 2014-11-17 | 2014-11-17 | Coil encapsulation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204178928U true CN204178928U (en) | 2015-02-25 |
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ID=52567715
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420686913.9U Expired - Fee Related CN204178928U (en) | 2014-11-17 | 2014-11-17 | Coil encapsulation machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204178928U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104361991A (en) * | 2014-11-17 | 2015-02-18 | 厦门米特自动化设备有限公司 | Coil encapsulating machine |
| CN106504887A (en) * | 2016-09-29 | 2017-03-15 | 东莞市嘉龙海杰电子科技有限公司 | Transformer adhesive tape cutting apparatus |
-
2014
- 2014-11-17 CN CN201420686913.9U patent/CN204178928U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104361991A (en) * | 2014-11-17 | 2015-02-18 | 厦门米特自动化设备有限公司 | Coil encapsulating machine |
| CN104361991B (en) * | 2014-11-17 | 2017-01-04 | 厦门米特自动化设备有限公司 | Coil encapsulation machine |
| CN106504887A (en) * | 2016-09-29 | 2017-03-15 | 东莞市嘉龙海杰电子科技有限公司 | Transformer adhesive tape cutting apparatus |
| CN106504887B (en) * | 2016-09-29 | 2019-03-08 | 东莞市嘉龙海杰电子科技有限公司 | Transformer adhesive tape cutting apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150225 Termination date: 20161117 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |