CN104361991B - Coil encapsulation machine - Google Patents
Coil encapsulation machine Download PDFInfo
- Publication number
- CN104361991B CN104361991B CN201410650054.2A CN201410650054A CN104361991B CN 104361991 B CN104361991 B CN 104361991B CN 201410650054 A CN201410650054 A CN 201410650054A CN 104361991 B CN104361991 B CN 104361991B
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- China
- Prior art keywords
- coil
- feed
- pay
- plate
- adhesive tape
- Prior art date
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- 238000005538 encapsulation Methods 0.000 title claims abstract description 21
- 239000002390 adhesive tape Substances 0.000 claims abstract description 43
- 230000000875 corresponding Effects 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 32
- 238000006073 displacement reactions Methods 0.000 claims description 20
- 241000013987 Colletes Species 0.000 claims description 18
- 238000004804 winding Methods 0.000 claims description 7
- 239000000463 materials Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 240000006028 Sambucus nigra Species 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000005755 formation reactions Methods 0.000 claims description 3
- 230000002093 peripheral Effects 0.000 claims description 3
- 238000002271 resection Methods 0.000 claims description 3
- 238000002513 implantation Methods 0.000 claims description 2
- 238000010586 diagrams Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 methods Methods 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 238000005516 engineering processes Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010410 layers Substances 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000011248 coating agents Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reactions Methods 0.000 description 1
Abstract
Description
Technical field
The open a kind of coil encapsulation machine of the present invention, is divided by International Patent Classification (IPC) (IPC) and belongs to solenoid manufacturing technology field, especially relates to the encapsulated equipment of enamel-covered wire outer surface coating adhesive tape at solenoid.
Background technology
In solenoid manufacture process, the coil of some types needs first at backbone winding enamel-covered wire, and then at outside cladding one layer insulating or the adhesive tape of enamel-covered wire, for protecting the enamel-covered wire of coil, wherein the action row of coated insulation layer or adhesive tape is referred to as in the industry encapsulated operation.At present, traditional encapsulation methods is to utilize manual, and is completed by light instrument, and this manual encapsulation methods production efficiency is relatively low, and quality it is difficult to ensure that.
The open a kind of Full-automatic coiling rubber coating machine of China document CN201410038312.1, the frame on the upside of support directly it is positioned over including encapsulation mechanism, winding mechanism, support and a heavily fortified point, this equipment is by coiling and encapsulated combination, structure is more complicated, and the action of coiling winding displacement and encapsulated action are individually moved on platform at two and complete.
China document CN200820035981.3 provides a kind of adhesive tape wrapping machine, it includes base plate, adhesive tape disc, die head rotating mechanism and cuts adhesive tape mechanism, is suitable for the encapsulated band operation of variously-shaped miniature transformer coil, but cladding operation needs just can complete for twice, not being suitable for batch production, efficiency is low.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of coil encapsulation machine, be to carry out encapsulated by the coil winding enamel-covered wire, whole-course automation completes, batch production, and production efficiency is high.
For reaching above-mentioned purpose, the present invention is achieved by the following technical solutions:
A kind of coil encapsulation machine, including frame and rack-mounted pay-off, coil turning gear, takes out tape system and cutoff device, wherein
Pay-off, including fixing seat, cradle, feed table and feed clamp, cradle is arranged on fixing seat and can be along fixing seat horizontal sliding, installing feed table and the feed clamp of some groups of corresponding matching on cradle, a wherein movable clip block linkage horizontal displacement of each feed clamp is to adjust the spacing of feed clamp；
Coil turning gear, it is arranged at below pay-off, and this device includes the rotating shaft of some fixed coils, drive mechanism and rotating shaft installing plate, and each rotating shaft is arranged on rotating shaft installing plate and is realized rotating shaft band moving winding rotated simultaneously by drive mechanism and motor connection；
Take out tape system, it is arranged at below pay-off before and after energy, up and down, move horizontally the adhesive tape for clamping pay-off conveying and make adhesive tape around to the coil of coil rotating shaft, if described tape system of taking out includes slide, front and back slide plate, stand and dry tap feed collet, respectively take out feed collet to be arranged in stand, this stand can move horizontally together with respectively taking out feed collet, stand is provided below before and after's slide plate, installing lift cylinders before and after Gai on slide plate for stand oscilaltion, front and back slide plate is provided with the slide that matches and realizes whole device and move forward and backward by two ends.
Cutoff device, it is arranged between coil turning gear and pay-off the adhesive tape wound for cut-out, this cutoff device includes cutting knife row, crossbeam and blank support, crossbeam two ends are provided with blank support, this support is provided with power cylinder and drives crossbeam and cutting knife row to move forward and backward, being provided with cutting knife row on front side of crossbeam, this cutting knife comes each coiling adhesive tape simultaneously cutting off correspondence under the horizontal power cylinder effect of one end along crossbeam horizontal displacement
The feed table of described pay-off, feed clamp folder, rotating shaft, take out adhesive tape take out feed collet and cutting knife row in cutting knife quantity one_to_one corresponding coordinate.
Further, in described pay-off, each movable clip block of feed clamp moves the plate realization clamping of through transport simultaneously by material folding or unclamps, and this material folding moves plate and is arranged on the installing plate back side in cradle.
Further, in described pay-off, cradle includes support and installing plate, installing feed table and feed clamp on installing plate, installing plate is arranged on side face together with feed table and feed clamp along support oscilaltion, Stent Implantation at fixing seat to drive whole pay-off horizontal displacement.
Further, being provided with the axle wheels around adhesive tape in described pay-off between feed table and feed clamp, the horizontally-arranged axle wheel in the most each axle wheel can move horizontally with tensioning feeding adhesive tape, and the axle respectively moved horizontally was taken turns the linkage of traversing plate and realized.
Further, described traversing plate is arranged on the installing plate back side, and its each axle connected takes turns the bar hole matched on installing plate, and this traversing plate realizes moving horizontally by cylinder or hydraulic cylinder or motor.
Further, take out each side taking out feed collet in tape system described in be provided with pressure roller and stick at coil outer peripheral face for compressing adhesive tape.
Further, described taking out is transversely provided with the first folder axle and the second folder axle in stand in tape system, two folder axle one sides are respectively equipped with driving cylinder so that folder axle horizontal extension, and folder axle is provided with the formation of some holders matched and takes out feed collet, and described pressure roller is connected on the first folder axle.
Further, described take out stand in tape system dividing plate is arranged below, stand is moved in the level trough of dividing plate by cross sliding clock, driving cylinder is installed to drive stand to realize horizontal displacement on dividing plate, this dividing plate is arranged at above before and after's slide plate, and front and back the lift cylinders on slide plate drives dividing plate and stand lifting to move up and down at the coil of coil turning gear.
Further, in described cutoff device, cutting knife package includes cutting knife and trave lling girder, some horizontal cutting knifes of trave lling girder installed in front, horizontal balance is realized by slide rail and beam engagement on rear side of trave lling girder, trave lling girder one end connects cylinder or hydraulic cylinder, and this cylinder or hydraulic cylinder and trave lling girder are connected to beam-end by fixed plate.
Further, described crossbeam one end is provided with displacement transducer and faces trave lling girder to limit cutting knife horizontal resection displacement.
The present invention by feeding, take out the steps such as adhesive tape, coiling and cut-out, solenoid can be produced with automatic lot, there is the advantages such as rational in infrastructure, efficiency is high and encapsulated quality is good.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is that the present invention removes rack section schematic diagram.
Fig. 3 is another view of the present invention.
Fig. 4 is pay-off schematic diagram of the present invention.
Fig. 5 is another schematic diagram of pay-off of the present invention.
Fig. 6 is another schematic diagram of pay-off.
Fig. 7 is coil turning gear schematic diagram of the present invention.
Fig. 8 is that the present invention takes out tape system schematic diagram.
Fig. 9 is to take out another schematic diagram of tape system schematic diagram.
Figure 10 is cutoff device schematic diagram of the present invention.
Figure 11 is another schematic diagram of cutoff device.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings:
Embodiment: refer to Fig. 1 to Figure 11, a kind of coil encapsulation machine, including frame 1 (or board, casing) and rack-mounted pay-off 2, coil turning gear 3, take out tape system 4 and cutoff device 5, wherein:
Pay-off 2, including fixing seat 21, cradle 22, feed table 23 and feed clamp 24, cradle 22 is arranged on fixing seat 21 and can be along fixing seat horizontal sliding, installing feed table 23 and the feed clamp 24 of some groups of corresponding matching on cradle 22, a wherein movable clip block 241 of each feed clamp 24 links horizontal displacement to adjust the spacing of feed clamp；Each movable clip block of feed clamp 24 moves plate 25 by material folding and realizes the clamping of through transport simultaneously or unclamp, and this material folding moves plate and is arranged on installing plate 222 back side in cradle；Described cradle 22 includes support 221 and installing plate 222, feed table 23 and feed clamp 24 are installed on installing plate, installing plate 222 is arranged on support 221 side together with feed table and feed clamp along support oscilaltion, and support 221 is placed in fixing seat 21 to drive whole pay-off horizontal displacement.Support 221 realizes horizontal displacement by cylinder 2201 or Driven by Hydraulic Cylinder on the cooperation slide rail of fixing seat, the vertical slide rail lifting that on support 221, installation cylinder 2202 or hydraulic cylinder or motor drive installation plate coordinate along support；The axle wheels 26 around adhesive tape it are provided with between feed table 23 and feed clamp 24, horizontally-arranged axle wheel 261 in the most each axle wheel can move horizontally with tensioning feeding adhesive tape, the axle wheel 261 respectively moved horizontally is crossed the linkage of traversing plate 27 and is realized, described traversing plate 27 is arranged on installing plate 222 back side, its each axle connected takes turns the bar hole 270 matched on installing plate, and this traversing plate realizes moving horizontally by cylinder or hydraulic cylinder or motor；
Coil turning gear 3, it is arranged at below pay-off 2, this device includes that the rotating shaft 31 of some fixed coils, drive mechanism and rotating shaft installing plate 32, each rotating shaft 31 are arranged on rotating shaft installing plate 32 and are realized rotating shaft band moving winding rotated simultaneously by drive mechanism and a motor 33 connection；
Take out tape system 4, before and after it is arranged at pay-off 2 energy below, up and down, move horizontally the adhesive tape for clamping pay-off conveying and make adhesive tape around to the coil of coil rotating shaft, if described tape system 4 of taking out includes slide 41, front and back slide plate 42, stand 43 and dry tap feed collet 44, respectively take out feed collet 44 to be arranged in stand 43, this stand can move horizontally together with respectively taking out feed collet, stand is provided below before and after's slide plate 42, installing lift cylinders 45 before and after Gai on slide plate for stand oscilaltion, front and back slide plate 42 is provided with the slide 41 that matches and realizes whole device and move forward and backward by two ends；It is provided with pressure roller 46 in each side taking out feed collet 44 and sticks at coil outer peripheral face for compressing adhesive tape；Being transversely provided with the first folder axle 47 and the second folder axle 48 in stand, two folder axle one sides are respectively equipped with driving cylinder 470,480 so that folder axle horizontal extension, and folder axle is provided with the formation of some holders matched and takes out feed collet, and described pressure roller is connected on the first folder axle；Dividing plate 49 is arranged below in stand 43, stand is moved in the level trough of dividing plate by cross sliding clock, driving cylinder is installed to drive stand to realize horizontal displacement on dividing plate, this dividing plate 49 is arranged at above before and after's slide plate 42, and front and back the lift cylinders on slide plate drives dividing plate and stand lifting to move up and down at the coil of coil turning gear；
Cutoff device 5, it is arranged between coil turning gear 3 and pay-off 2 adhesive tape wound for cut-out, this cutoff device 5 includes cutting knife row 51, crossbeam 52 and blank support 53, crossbeam 52 two ends are provided with blank support 53, this support is provided with power cylinder and drives crossbeam and cutting knife row to move forward and backward, being provided with cutting knife row on front side of crossbeam, this cutting knife comes each coiling adhesive tape simultaneously cutting off correspondence under the horizontal power cylinder effect of one end along crossbeam horizontal displacement；Cutting knife row 51 includes cutting knife 511 and trave lling girder 512, some horizontal cutting knifes of trave lling girder installed in front, realizing horizontal balance by slide rail and beam engagement on rear side of trave lling girder, trave lling girder one end connects cylinder or hydraulic cylinder, and this cylinder or hydraulic cylinder and trave lling girder are connected to beam-end by fixed plate；Crossbeam one end is provided with displacement transducer 54 and faces trave lling girder to limit cutting knife horizontal resection displacement.
Encapsulation process of the present invention is as follows: adhesive tape roller is fixed on feed table, its adhesive tape walks around axle wheels and feed clamp, when coil is placed in rotating shaft, take out tape system to move up and make to take out feed collet clamping adhesive tape head, device moves down in rotating shaft coil and makes adhesive tape head be around on it, device moves horizontally and makes pressure roller have an effect, now slightly rotating before and after rotating shaft makes pressure roller compress the adhesive tape headband being affixed on coil further, then, coil rotates to the required adhesive tape number of turns, feed clamp clamping adhesive tape, and the adhesive tape on each coil is cut off in the cutting knife row of horizontal action of cutoff device simultaneously, coil is rotated further and is wound around remaining adhesive tape, step down before and after taking out tape system to carry out unloading and take encapsulated good coil, and carry new coil and carry out another encapsulated operation.
Described above, only utilize modification, change that the embodiment of this origination techniques content, any those skilled in the art use this creation to be done, all belong to the scope of the claims of this creation opinion, and be not limited to those disclosed embodiments.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410650054.2A CN104361991B (en) | 2014-11-17 | 2014-11-17 | Coil encapsulation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410650054.2A CN104361991B (en) | 2014-11-17 | 2014-11-17 | Coil encapsulation machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104361991A CN104361991A (en) | 2015-02-18 |
| CN104361991B true CN104361991B (en) | 2017-01-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410650054.2A CN104361991B (en) | 2014-11-17 | 2014-11-17 | Coil encapsulation machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107045932B (en) * | 2017-03-07 | 2018-08-07 | 无锡巨龙硅钢股份有限公司 | A kind of iron core production line |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4055310A (en) * | 1974-07-08 | 1977-10-25 | Tekma Kinomat S.P.A. | Taping device in coil winders |
| JP2001023848A (en) * | 1999-07-12 | 2001-01-26 | Tanaka Seiki Kk | Film winding device of wire winding machine |
| CN103050277A (en) * | 2013-01-17 | 2013-04-17 | 深圳博美柯自动化设备有限公司 | Automatic rubber coating mechanism |
| CN103258637A (en) * | 2013-05-07 | 2013-08-21 | 深圳市泰顺友电机电有限公司 | Multihead automatic coil winding and rubber belt packaging integrated machine |
| CN203242499U (en) * | 2013-05-14 | 2013-10-16 | 深圳市泰顺友电机电有限公司 | Automatic multi-head rubber coating machine |
| CN103794357A (en) * | 2014-01-26 | 2014-05-14 | 珠海一特自动化设备有限公司 | Full-automatic wire winding and adhesive tape wrapping machine |
| CN204178928U (en) * | 2014-11-17 | 2015-02-25 | 厦门米特自动化设备有限公司 | Coil encapsulation machine |
-
2014
- 2014-11-17 CN CN201410650054.2A patent/CN104361991B/en active IP Right Grant
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4055310A (en) * | 1974-07-08 | 1977-10-25 | Tekma Kinomat S.P.A. | Taping device in coil winders |
| JP2001023848A (en) * | 1999-07-12 | 2001-01-26 | Tanaka Seiki Kk | Film winding device of wire winding machine |
| CN103050277A (en) * | 2013-01-17 | 2013-04-17 | 深圳博美柯自动化设备有限公司 | Automatic rubber coating mechanism |
| CN103258637A (en) * | 2013-05-07 | 2013-08-21 | 深圳市泰顺友电机电有限公司 | Multihead automatic coil winding and rubber belt packaging integrated machine |
| CN203242499U (en) * | 2013-05-14 | 2013-10-16 | 深圳市泰顺友电机电有限公司 | Automatic multi-head rubber coating machine |
| CN103794357A (en) * | 2014-01-26 | 2014-05-14 | 珠海一特自动化设备有限公司 | Full-automatic wire winding and adhesive tape wrapping machine |
| CN204178928U (en) * | 2014-11-17 | 2015-02-25 | 厦门米特自动化设备有限公司 | Coil encapsulation machine |
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| Publication number | Publication date |
|---|---|
| CN104361991A (en) | 2015-02-18 |
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