CN108163610A - Three-wheel automatic tape-wrapping mechanism and its encapsulation methods - Google Patents

Three-wheel automatic tape-wrapping mechanism and its encapsulation methods Download PDF

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Publication number
CN108163610A
CN108163610A CN201711407134.5A CN201711407134A CN108163610A CN 108163610 A CN108163610 A CN 108163610A CN 201711407134 A CN201711407134 A CN 201711407134A CN 108163610 A CN108163610 A CN 108163610A
Authority
CN
China
Prior art keywords
unit
adhesive tape
binder
cylinder
shaft
Prior art date
Application number
CN201711407134.5A
Other languages
Chinese (zh)
Inventor
王建
田付闯
Original Assignee
珠海市威卡自动化设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 珠海市威卡自动化设备有限公司 filed Critical 珠海市威卡自动化设备有限公司
Priority to CN201711407134.5A priority Critical patent/CN108163610A/en
Publication of CN108163610A publication Critical patent/CN108163610A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. of the kinds specified below
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. of the kinds specified below from or with transverse cutters or perforators
    • B65H35/06Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. of the kinds specified below from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/16Advancing webs by web-gripping means, e.g. grippers, clips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/16Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/12Insulating of windings
    • H01F41/127Encapsulating or impregnating

Abstract

The invention discloses a kind of three-wheel automatic tape-wrapping mechanisms, and including rack, feeding unit, blank unit, binder unit, encapsulated unit are fixed with successively in the rack upper edge adhesive tape direction of advance;The feeding unit includes cradle, feed table, feeding cylinder, material folding equipment, and the material folding equipment is fixed on the movable end of the feeding cylinder;The cutting knife unit includes cutter, cutter supporter, and the cutter slip is fixed in the cutter supporter and is moved up and down in cutter supporter;The binder unit includes press holder, movable binder, binder level board, and the movable binder is moved up and down in the press holder and pushed down adhesive tape on the binder level board.Compared with prior art, the present invention has many advantages, such as that generation efficiency is high, encapsulated high-quality.

Description

Three-wheel automatic tape-wrapping mechanism and its encapsulation methods

Technical field

The present invention relates to a kind of enameled wire rubber coating machine more particularly to a kind of three-wheel automatic tape-wrapping mechanisms.

Background technology

In electromagnetic coil manufacturing process, the coils of some types is needed first in backbone winding enameled wire, then in enameled wire Outside one layer insulating of cladding or adhesive tape, for protecting the enameled wire of coil, wherein the operation industry of cladding insulating layer or adhesive tape It is interior to be known as encapsulated operation.At present, traditional encapsulation methods are to utilize by hand, and are completed by light instrument, and this craft is encapsulated Method production efficiency is relatively low, and quality it is difficult to ensure that.

Chinese patent CN201410650054.2 discloses a kind of coil encapsulation machine, including rack and in rack Feed device, coil turning gear, take out tape system and cutoff device, feed device includes fixed seat, cradle, feed table And feed clamp, cradle are arranged in fixed seat and can install several groups of corresponding matchings on cradle along fixed seat horizontal sliding Feed table and feed clamp;Tape system is taken out to be set to below feed device before and after energy, is upper and lower, moving horizontally to clamp feeding The adhesive tape of device conveying simultaneously makes adhesive tape cutoff device is set to coil turning gear and feeding dress around on the coil of coil shaft The adhesive tape wound between putting for cut-out.

Invention content

The present invention is in view of the above problem of the existing technology proposes, the present invention one is designed to provide a kind of effect The high three-wheel automatic tape-wrapping mechanism of rate.

The present invention is achieved by the following technical solutions:Three-wheel automatic tape-wrapping mechanism, including rack, in the rack It is fixed with feeding unit, blank unit, binder unit, encapsulated unit successively along in adhesive tape direction of advance;The feeding unit packet Cradle, feed table, feeding cylinder, material folding equipment are included, the material folding equipment is fixed on the movable end of the feeding cylinder;It is described Cutting knife unit includes cutter, cutter supporter, and the cutter slip is fixed in the cutter supporter and is moved down in cutter supporter It is dynamic;The binder unit includes press holder, movable binder, binder level board, and the movable binder is in the binder branch Frame moves up and down and pushes down adhesive tape on the binder level board;The encapsulated unit includes clamp equipment, moulding electric rotating Machine, shaft, enameled wire, the clamp equipment place the enameled wire at shaft, and the moulding electric rotating machine drives shaft rotation Turn and the adhesive tape is wrapped on the enameled wire.

Further, the upper surface of the binder level board and the shaft are tangent.

Further, two driven shafts are arranged on the downside of the shaft, are equipped between the shaft and the driven shaft Gap is placed with enameled wire in the gap.

Further, the shaft is equipped with Electrostatic Absorption material.

Further, the cradle is fixed on one end of the rack, and feed table is equipped on the cradle;It is described Horizontal adjustment wheel is equipped between feed table and the material folding equipment.

Further, the material folding equipment is material folding cylinder, and the material folding cylinder is fixed on the activity of the feeding cylinder End.

Further, the cutter is fixed in cutting knife cylinder, and the cutting knife cylinder is fixed in the cutter supporter.

Further, the adhesive tape is in the material folding equipment, blank unit, binder unit in same horizontal line.

It is another object of the present invention to provide a kind of encapsulation methods, include the following steps:

A) equipment each unit resets, and adhesive tape is placed at material folding cylinder;

B) start material folding cylinder, the adhesive tape is clamped;Subsequent start-up feeding cylinder send adhesive tape to binder unit;

C) binder unit pushes down the adhesive tape, unclamps material folding cylinder;

D) feeding cylinder resets, and material folding cylinder clamps adhesive tape again;

F) cutting knife cylinder drives cutter by the adhesive tape cutting;

G) enameled wire is moved to gap location by clamp cylinder, opens moulding electric rotating machine and shaft is driven to rotate, so as to band Dynamic enameled wire and adhesive tape rotate together, and adhesive tape is attached on the enameled wire.

Compared with prior art, encapsulation mechanism of the invention is equipped with feeding unit, blank unit, encapsulated unit, by not With cylinder realize feeding, material folding, blank, encapsulated respectively, realize that encapsulated automation technolo carries out, production efficiency is high;Equipped with pressure Material unit, material folding cylinder, are effectively reduced the deviation generated due to slip during adhesive tape cutting, and the encapsulated quality of enameled wire is high.

Description of the drawings

Fig. 1 is the structural diagram of the present invention;

Fig. 2 is the front view of the present invention.

Specific embodiment

In order to better understand and implement, the invention will now be described in detail with reference to the accompanying drawings.

Three-wheel automatic tape-wrapping mechanism including rack 1, in the 1 upper edge adhesive tape direction of advance of rack is fixed with and send successively Material unit, blank unit, binder unit, encapsulated unit;The feeding unit includes cradle, feed table 9, feeding cylinder 7, folder Expect equipment 71, the material folding equipment 71 is fixed on the movable end of the feeding cylinder;The cutting knife unit includes cutter 31, cutter Stent 32, the slip of cutter 31 are fixed in the cutter supporter 32 and are moved up and down in cutter supporter 32;The binder list Member includes press holder 41, movable binder 4, binder level board 42, and the movable binder 41 is in the press holder about 4 Movement simultaneously pushes down adhesive tape 91 on the binder level board 4;The encapsulated unit includes clamp equipment (not shown), pressure Glue electric rotating machine 2, shaft 21, enameled wire 6, the clamp equipment place the enameled wire at shaft, the moulding electric rotating Machine drives shaft to rotate and the adhesive tape is wrapped on the enameled wire.

The upper surface of the binder level board 42 and the shaft are tangent, and the shaft is equipped with Electrostatic Absorption material. Specifically, the upper surface of binder level board 42 and the downside of the shaft are tangent, and shaft is taken advantage of a situation rotation at this time, and adhesive tape can be with Preferable absorption is in shaft, and with the rotation of shaft, tape-stripping is on enameled wire.It prevents because of binder unit or feeding unit There are deviations, and adhesive tape is caused, equipped with Electrostatic Absorption material, can not can to adsorb by adhesive tape with shaft contacts.

Two driven shafts 5 are arranged on the downside of the shaft, gap is equipped between the shaft 21 and the driven shaft 5, Enameled wire 6 is placed in the gap.Specifically, 5 surface of driven shaft is thick face of making a list, and prevents enameled wire relatively sliding It is dynamic.

The cradle 92 is fixed on one end of the rack 1, and feed table 9 is equipped on the cradle 92;It is described to send Between charging tray 9 and the material folding equipment be equipped with horizontal adjustment wheel 8, the material folding equipment be material folding cylinder 71, the material folding cylinder 71 are fixed on the movable end of the feeding cylinder.Equipped with horizontal adjustment wheel 8, to feed table when preventing the feeding cylinder from moving horizontally It influences;The direction of adhesive tape is adjusted simultaneously, conducive to clamping and cutting.

The cutter 31 is fixed in cutting knife cylinder 3, and the cutting knife cylinder 3 is fixed in the cutter supporter 32.

The adhesive tape is in the material folding equipment, blank unit, binder unit in same horizontal line, and adhesive tape is in same In horizontal direction, be conducive to clamp, cut and the progress of encapsulated technique.

It should be noted that above-mentioned driving structure is using cylinder, it can also be by the way of hydraulic pressure, in the present invention Just it is not particularly limited.

It is another object of the present invention to provide a kind of encapsulation methods, include the following steps:

A) equipment each unit resets, and adhesive tape is placed at material folding cylinder;

B) start material folding cylinder, the adhesive tape is clamped;Subsequent start-up feeding cylinder send adhesive tape to binder unit;

C) binder unit pushes down the adhesive tape, unclamps material folding cylinder;

D) feeding cylinder resets, and material folding cylinder clamps adhesive tape again;

F) cutting knife cylinder drives cutter by the adhesive tape cutting;

G) enameled wire is moved to gap location by clamp cylinder, opens moulding electric rotating machine and shaft is driven to rotate, so as to band Dynamic enameled wire and adhesive tape rotate together, and adhesive tape is attached on the enameled wire.

Compared with prior art, encapsulation mechanism of the invention is equipped with feeding unit, blank unit, encapsulated unit, by not With cylinder realize feeding, material folding, blank, encapsulated respectively, realize that encapsulated automation technolo carries out, production efficiency is high;Equipped with pressure Material unit, material folding cylinder, are effectively reduced the deviation generated due to slip during adhesive tape cutting, and the encapsulated quality of enameled wire is high.

The invention is not limited in the above embodiment, if the various changes or deformation to the present invention do not depart from the present invention Spirit and scope, if these changes and deformation belong within the scope of the claim and equivalent technologies of the present invention, then this hair It is bright to be also intended to comprising these changes and deformation.

Claims (9)

1. three-wheel automatic tape-wrapping mechanism, it is characterised in that:It includes rack, consolidates successively in the rack upper edge adhesive tape direction of advance Surely there are feeding unit, blank unit, binder unit, encapsulated unit;The feeding unit includes cradle, feed table, feeding gas Cylinder, material folding equipment, the material folding equipment are fixed on the movable end of the feeding cylinder;The cutting knife unit includes cutter, cutter Stent, the cutter slip are fixed in the cutter supporter and are moved up and down in cutter supporter;The binder unit includes pressure Expect stent, movable binder, binder level board, the movable binder moves up and down in the press holder and pushes down adhesive tape On the binder level board;The encapsulated unit includes clamp equipment, moulding electric rotating machine, shaft, enameled wire, the clamp Equipment places the enameled wire at shaft, and the moulding electric rotating machine drives shaft rotation and is wrapped in the adhesive tape described On enameled wire.
2. three-wheel automatic tape-wrapping mechanism according to claim 1, it is characterised in that:The upper surface of the binder level board and institute It is tangent to state shaft.
3. three-wheel automatic tape-wrapping mechanism according to claim 1 or claim 2, it is characterised in that:Two are arranged on the downside of the shaft A driven shaft is equipped with gap, enameled wire is placed in the gap between the shaft and the driven shaft.
4. according to claims 1 or 2 or the 3 three-wheel automatic tape-wrapping mechanisms, it is characterised in that:The shaft is inhaled equipped with electrostatic Attached property material.
5. three-wheel automatic tape-wrapping mechanism according to claim 1, it is characterised in that:The cradle is fixed on the rack One end is equipped with feed table on the cradle;Horizontal adjustment wheel is equipped between the feed table and the material folding equipment.
6. three-wheel automatic tape-wrapping mechanism according to claim 1, it is characterised in that:The material folding equipment be material folding cylinder, institute State the movable end that material folding cylinder is fixed on the feeding cylinder.
7. three-wheel automatic tape-wrapping mechanism according to claim 1, it is characterised in that:The cutter is fixed in cutting knife cylinder, The cutting knife cylinder is fixed in the cutter supporter.
8. according to three-wheel automatic tape-wrapping mechanism described in claim 1 to 7 any one, it is characterised in that:The adhesive tape is described Material folding equipment, blank unit, binder unit are in same horizontal line.
9. a kind of encapsulation methods of three-wheel automatic tape-wrapping mechanism, include the following steps:
A) equipment each unit resets, and adhesive tape is placed at material folding cylinder;
B) start material folding cylinder, the adhesive tape is clamped;Subsequent start-up feeding cylinder send adhesive tape to binder unit;
C) binder unit pushes down the adhesive tape, unclamps material folding cylinder;
D) feeding cylinder resets, and material folding cylinder clamps adhesive tape again;
F) cutting knife cylinder drives cutter by the adhesive tape cutting;
G) enameled wire is moved to gap location by clamp cylinder, opens moulding electric rotating machine and shaft is driven to rotate, so as to drive paint Envelope curve and adhesive tape rotate together, and adhesive tape is attached on the enameled wire.
CN201711407134.5A 2017-12-22 2017-12-22 Three-wheel automatic tape-wrapping mechanism and its encapsulation methods CN108163610A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711407134.5A CN108163610A (en) 2017-12-22 2017-12-22 Three-wheel automatic tape-wrapping mechanism and its encapsulation methods

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711407134.5A CN108163610A (en) 2017-12-22 2017-12-22 Three-wheel automatic tape-wrapping mechanism and its encapsulation methods

Publications (1)

Publication Number Publication Date
CN108163610A true CN108163610A (en) 2018-06-15

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CN201711407134.5A CN108163610A (en) 2017-12-22 2017-12-22 Three-wheel automatic tape-wrapping mechanism and its encapsulation methods

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109626084A (en) * 2019-01-22 2019-04-16 陕西友日久实业发展有限公司 A kind of adhesive tape rewinding machine automatic label-sticking device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0646685A1 (en) * 1993-10-04 1995-04-05 Sonoco Products Company Concrete column forming tube having a smooth inside coated surface and method of making same
CN1364137A (en) * 1999-12-31 2002-08-14 约瑟·曼纽尔·巴莱罗·萨利纳斯 Machine for applying fiberglass reinforcement in disposable column forms
CN201151585Y (en) * 2007-12-21 2008-11-19 胡国根 Adhesive tape cutter
CN201873392U (en) * 2010-09-27 2011-06-22 泰安鲁普耐特塑料有限公司 Wire rod winding and packaging device
CN103287930A (en) * 2013-06-24 2013-09-11 东莞市胜蓝电子有限公司 Automatic tape winding machine and winding method thereof
CN205500410U (en) * 2016-04-14 2016-08-24 广东金弘达自动化科技股份有限公司 Automatic dissection device of sticky tape
CN107458937A (en) * 2016-06-03 2017-12-12 无锡纽科电子科技有限公司 A kind of equipment of RFID magnetic elements attached insulating tape automatically

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0646685A1 (en) * 1993-10-04 1995-04-05 Sonoco Products Company Concrete column forming tube having a smooth inside coated surface and method of making same
CN1364137A (en) * 1999-12-31 2002-08-14 约瑟·曼纽尔·巴莱罗·萨利纳斯 Machine for applying fiberglass reinforcement in disposable column forms
CN201151585Y (en) * 2007-12-21 2008-11-19 胡国根 Adhesive tape cutter
CN201873392U (en) * 2010-09-27 2011-06-22 泰安鲁普耐特塑料有限公司 Wire rod winding and packaging device
CN103287930A (en) * 2013-06-24 2013-09-11 东莞市胜蓝电子有限公司 Automatic tape winding machine and winding method thereof
CN205500410U (en) * 2016-04-14 2016-08-24 广东金弘达自动化科技股份有限公司 Automatic dissection device of sticky tape
CN107458937A (en) * 2016-06-03 2017-12-12 无锡纽科电子科技有限公司 A kind of equipment of RFID magnetic elements attached insulating tape automatically

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109626084A (en) * 2019-01-22 2019-04-16 陕西友日久实业发展有限公司 A kind of adhesive tape rewinding machine automatic label-sticking device

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