CN105414414A - Fully-automatic intelligent manufacturing equipment for railway dropper wires - Google Patents
Fully-automatic intelligent manufacturing equipment for railway dropper wires Download PDFInfo
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- CN105414414A CN105414414A CN201510948204.2A CN201510948204A CN105414414A CN 105414414 A CN105414414 A CN 105414414A CN 201510948204 A CN201510948204 A CN 201510948204A CN 105414414 A CN105414414 A CN 105414414A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
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Abstract
The invention discloses fully-automatic intelligent manufacturing equipment for railway dropper wires. The fully-automatic intelligent manufacturing equipment is provided with working components used for automatically straightening copper wires, automatically winding the copper wires to form a heart shape, automatically installing the heart-shaped ring and automatically arranging various standard elements, picking up and compressing, automatically cutting off the copper wires when the needed length of one dropper wire is achieved, additionally installing copper noses at the cut-off parts to complete one-time machining, and then continuously feeding the copper wires and carrying out the next production procedure; the working components are subjected to programmed control through a control device, thus realizing automatic production, reducing labour cost, and decreasing production cost; and moreover, due to the mechanized design, control for product quality is much facilitated.
Description
Technical field
The present invention relates to the processing and manufacturing technology of railway contact line dropper line, particularly a kind of railway dropper line fully-automatic intelligent manufacturing equipment.
Background technology
According to regulation in existing professional standard " high-speed railway electric propulsion power supply engineering construction quality accident standard " (TB10758-2010): " blanking of 1 dropper, measurement, making should adopt dropper to make dedicated platform; crimping adopts special Press Plier, and the slip load after crimping meets designing requirement; 2 droppers should without broken lot and disconnected stock phenomenon; 3 dropper precast length deviations are ± 1.5mm." make at present dropper line used are all processing platforms of easy making, manual measurement dropper line length, blanking and crimping, the problems such as the longest dropper line length reaches 2000mm, and measure error, likely all more than 1.5mm, exists prefabricated precision low, and percent defective is high.
According to Department of Transportation of People's Republic of China (PRC) statistics in 2014, railway total length 11.2 ten thousand kilometers, calculate according to minimum requirements (6 ~ 8 meters/root) dropper linear distance, overall consumption is more than 1,500 ten thousand dropper lines, the lasting propelling that high ferro is built, newly built railway needs prefabricated a large amount of dropper line, and need again the dropper line changing damage and poor quality every year, overall consumption is very big simultaneously.Before the data surface that this is huge, complete in manually producing, huge labour will be needed, replace with automatic machinery artificial, both saved manpower, and improve operating efficiency, product also possesses high accuracy, high-quality simultaneously, and artificial production can not reach, and has long-range prospect of the application.
Summary of the invention
The object of the invention is to: overcome the above-mentioned problems in the prior art, a kind of railway dropper line fully-automatic intelligent manufacturing equipment is proposed, the making manually carrying out railway dropper line can be substituted, its precision is high, without individual difference, and its automation and intelligence degree high, be convenient to batch production, thus reduction production cost, and stable yield provides technical guarantee.
Object of the present invention is realized by following technical proposals: a kind of railway dropper line fully-automatic intelligent manufacturing equipment, comprise: frame, described frame is provided with machine straightening device, described machine straightening device one end is provided with thread cutter, the other end of described thread cutter is provided with line sending driving mechanism, the other end of described line sending driving mechanism is provided with the first thimble shaping mechanism, described first thimble shaping mechanism top is provided with tender erecting device, described tender erecting device is installed on frame by upper support shelf, the other end of the first thimble shaping mechanism is provided with aluminium hydraulic pressed connecting pipe fixture and aluminium hydraulic pressed connecting pipe clamping device, described upper support shelf is also provided with the shaping special module of copper lug, the described aluminium hydraulic pressed connecting pipe clamping device other end is provided with the second thimble shaping mechanism, second thimble shaping mechanism is located on the second thimble traction module, described second thimble traction module is fixed on frame, described tender erecting device side is provided with thimble vibrating disk and aluminium hydraulic pressed connecting pipe vibrating disk, the shaping special module side of described copper lug is provided with copper lug vibrating disk.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, is provided with paying out machine near machine straightening device place outside described frame.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, described machine straightening device comprises horizontal bar straightening mechanism and vertical bar straightening mechanism.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, the power of described second thimble traction module is provided by servomotor.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, described aluminium hydraulic pressed connecting pipe clamping device is clamping hydraulic tongs.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, described thread cutter is hydraulic pressure wire nipper.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, described tender erecting device comprises tender clamping module and the shaping module of tender, described tender clamping module comprises tender clamping traction module and tender clamps electric cylinder, and the shaping module of described tender comprises the shaping module of tender and the shaping electric cylinder of tender.
A kind of railway dropper line fully-automatic intelligent manufacturing equipment of the present invention, described machine straightening device, thread cutter, line sending driving mechanism, the first thimble shaping mechanism, tender erecting device, aluminium hydraulic pressed connecting pipe fixture, aluminium hydraulic pressed connecting pipe clamping device, the shaping special module of copper lug, the second thimble shaping mechanism, thimble vibrating disk, aluminium hydraulic pressed connecting pipe vibrating disk are connected with control device with copper lug vibrating disk, and realize intelligent by control device and automatically control.
According to technique scheme, the invention has the beneficial effects as follows: overcome the above-mentioned problems in the prior art, a kind of railway dropper line fully-automatic intelligent manufacturing equipment is proposed, can substitute the making manually carrying out railway dropper line, its precision is high, without individual difference, and its automation and intelligence degree high, be convenient to batch production, thus reduce production cost, and stable yield provides technical guarantee.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of railway dropper of the present invention line fully-automatic intelligent manufacturing equipment;
Mark in figure:
1-control device, 2-paying out machine, 3-machine straightening device, 4-thread cutter, 5-tender erecting device, 6-line sending driving mechanism, 7-tender clamps electric cylinder, 8-first thimble shaping mechanism, the shaping electric cylinder of 9-tender, 10-aluminium hydraulic pressed connecting pipe fixture, 11-aluminium hydraulic pressed connecting pipe clamping device, 12-thimble vibrating disk, 13-aluminium hydraulic pressed connecting pipe vibrating disk, 14-second thimble shaping mechanism, 15-frame, 16-second thimble traction module, 17-servomotor, 18-copper lug vibrating disk, the shaping special module of 19-copper lug, 20-upper support shelf.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the present invention is further illustrated.
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As the embodiment that Fig. 1 is a kind of railway dropper of the present invention line fully-automatic intelligent manufacturing equipment, as shown in Figure 1, a kind of railway dropper line fully-automatic intelligent manufacturing equipment, comprise: frame 15, described frame 15 is provided with machine straightening device 3, described machine straightening device 3 one end is provided with thread cutter 4, the other end of described thread cutter 4 is provided with line sending driving mechanism 6, the other end of described line sending driving mechanism 6 is provided with the first thimble shaping mechanism 8, described first thimble shaping mechanism 8 top is provided with tender erecting device 5, described tender erecting device 5 is installed on frame 15 by upper support shelf 20, the other end of the first thimble shaping mechanism 8 is provided with aluminium hydraulic pressed connecting pipe fixture 10 and aluminium hydraulic pressed connecting pipe clamping device 11, described upper support shelf 20 is also provided with the shaping special module 19 of copper lug, described aluminium hydraulic pressed connecting pipe clamping device 11 other end is provided with the second thimble shaping mechanism 14, second thimble shaping mechanism 14 is located on the second thimble traction module 16, described second thimble traction module 16 is fixed on frame 15, described tender erecting device 5 side is provided with thimble vibrating disk 12 and aluminium hydraulic pressed connecting pipe vibrating disk 13, shaping special module 19 side of described copper lug is provided with copper lug vibrating disk 18, paying out machine 2 is provided with near machine straightening device 3 place outside described frame 15, described machine straightening device 3 comprises horizontal bar straightening mechanism 3-1 and vertical bar straightening mechanism 3-2, the power of described second thimble traction module 16 is provided by servomotor 17, described aluminium hydraulic pressed connecting pipe clamping device 11 is clamping hydraulic tongs, described thread cutter 4 is hydraulic pressure wire nipper, described tender erecting device 5 comprises tender clamping module and the shaping module of tender, described tender clamping module comprises tender clamping traction module 5-1 and tender clamps electric cylinder 7, the shaping module of described tender comprises tender shaping module 5-2 and the shaping electric cylinder 9 of tender, described machine straightening device 3, thread cutter 4, line sending driving mechanism 6, first thimble shaping mechanism 8, tender erecting device 5, aluminium hydraulic pressed connecting pipe fixture 10, aluminium hydraulic pressed connecting pipe clamping device 11, the shaping special module 19 of copper lug, second thimble shaping mechanism 14, thimble vibrating disk 12, aluminium hydraulic pressed connecting pipe vibrating disk 13 is connected with control device 1 with copper lug vibrating disk 18, and realize intelligent by control device 1 and automatically control.
Operation principle:
Copper stranded conductor is drawn by driving mechanism 6, transverse direction and vertical aligning is carried out through machine straightening device 3, paying out machine 2 is the auxiliary line sending of tension force control therebetween, driving mechanism 6 is avoided to exert oneself excessive and skid, an aluminium hydraulic pressed connecting pipe is taken and fixed to tender erecting device 5, copper hinge line is through aluminium hydraulic pressed connecting pipe, copper stranded conductor is around arrival second thimble shaping mechanism 16 place, copper stranded conductor to round locking around cardioid ring by shaping mechanism, together by 2 copper stranded conductors side by side simultaneously, tender clamps before aluminium hydraulic pressed connecting pipe carries out by electric cylinder 9 and send, penetrate in 2 copper stranded conductors side by side, arrive the second thimble shaping mechanism place, aluminium hydraulic pressed connecting pipe crimps by aluminium hydraulic pressed connecting pipe hold down gag 11, after completing, reserved 300mm line is pushed fixed position, copper lug is driven by the shaping special module 19 of copper lug, penetrate copper stranded conductor head, then crimp.
Then, second thimble shaping mechanism 16 entirety moves to right front, move to the position needing to produce dropper line length, copper stranded conductor one end is cut off by hydraulic shear 4, now carry out action by the first thimble shaping mechanism 8, copper stranded conductor is rotated a circle, locking, keep copper stranded conductor neatly arranged side by side, movable bolt groove penetrates in copper stranded conductor, the nut of opposite side is after rotation has been tightened, copper stranded conductor is pushed fixed position by thread-laying mechanism, after copper lug is shaken prepackage position by copper lug vibrating disk 18, copper lug is driven to penetrate copper stranded conductor head by the shaping special module 19 of copper lug, then crimp, label machine prints, complete whole manufacture process.
Wherein aluminium hydraulic pressed connecting pipe, copper lug, thimble, bolt, nut process respectively in vibrating disk, keep direction unanimously to arrive workpiece prepackage position, realize the continuous and automatic of whole production.
Owing to adopting technique scheme, the invention has the beneficial effects as follows: propose a kind of railway dropper line fully-automatic intelligent manufacturing equipment, the making manually carrying out railway dropper line can be substituted, its precision is high, without individual difference, and its automation and intelligence degree high, be convenient to batch production, thus reduction production cost, and stable yield provides technical guarantee.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a railway dropper line fully-automatic intelligent manufacturing equipment, it is characterized in that, comprise: frame (15), described frame (15) is provided with machine straightening device (3), described machine straightening device (3) one end is provided with thread cutter (4), the other end of described thread cutter (4) is provided with line sending driving mechanism (6), the other end of described line sending driving mechanism (6) is provided with the first thimble shaping mechanism (8), described first thimble shaping mechanism (8) top is provided with tender erecting device (5), described tender erecting device (5) is installed on frame (15) by upper support shelf (20), the other end of the first thimble shaping mechanism (8) is provided with aluminium hydraulic pressed connecting pipe fixture (10) and aluminium hydraulic pressed connecting pipe clamping device (11), described upper support shelf (20) is also provided with the shaping special module (19) of copper lug, described aluminium hydraulic pressed connecting pipe clamping device (11) other end is provided with the second thimble shaping mechanism (14), second thimble shaping mechanism (14) is located on the second thimble traction module (16), described second thimble traction module (16) is fixed on frame (15), described tender erecting device (5) side is provided with thimble vibrating disk (12) and aluminium hydraulic pressed connecting pipe vibrating disk (13), described copper lug shaping special module (19) side is provided with copper lug vibrating disk (18).
2. a kind of railway dropper line fully-automatic intelligent manufacturing equipment according to claim 1, is characterized in that: described frame (15) outside is provided with paying out machine (2) near machine straightening device (3) place.
3. a kind of railway dropper line fully-automatic intelligent manufacturing equipment according to claim 1, is characterized in that: described machine straightening device (3) comprises horizontal bar straightening mechanism (3-1) and vertical bar straightening mechanism (3-2).
4. a kind of railway dropper line fully-automatic intelligent manufacturing equipment according to claim 1, is characterized in that: the power of described second thimble traction module (16) is provided by servomotor (17).
5. a kind of railway dropper line fully-automatic intelligent manufacturing equipment according to claim 1, is characterized in that: described aluminium hydraulic pressed connecting pipe clamping device (11) is clamping hydraulic tongs.
6. a kind of railway dropper line fully-automatic intelligent manufacturing equipment according to claim 1, is characterized in that: described thread cutter (4) is hydraulic pressure wire nipper.
7. a kind of railway dropper line fully-automatic intelligent manufacturing equipment according to claim 1, it is characterized in that: described tender erecting device (5) comprises tender clamping module and the shaping module of tender, described tender clamping module comprises tender clamping traction module (5-1) and tender clamps electric cylinder (7), and the shaping module of described tender comprises the shaping module of tender (5-2) and the shaping electric cylinder (9) of tender.
8. according to the arbitrary described a kind of railway dropper line fully-automatic intelligent manufacturing equipment of claim 1-7, it is characterized in that: described machine straightening device (3), thread cutter (4), line sending driving mechanism (6), first thimble shaping mechanism (8), tender erecting device (5), aluminium hydraulic pressed connecting pipe fixture (10), aluminium hydraulic pressed connecting pipe clamping device (11), the shaping special module (19) of copper lug, second thimble shaping mechanism (14), thimble vibrating disk (12), aluminium hydraulic pressed connecting pipe vibrating disk (13) is connected with control device (1) with copper lug vibrating disk (18), and realize intelligent by control device (1) and automatically control.
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| CN201510948204.2A CN105414414B (en) | 2015-12-17 | 2015-12-17 | A kind of railway dropper line fully-automatic intelligent manufacturing equipment |
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| CN201510948204.2A CN105414414B (en) | 2015-12-17 | 2015-12-17 | A kind of railway dropper line fully-automatic intelligent manufacturing equipment |
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| CN105414414A true CN105414414A (en) | 2016-03-23 |
| CN105414414B CN105414414B (en) | 2017-08-08 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106159810A (en) * | 2016-08-30 | 2016-11-23 | 中国铁建电气化局集团北方工程有限公司 | Full-automatic high ferro dropper line threader |
| CN108543896A (en) * | 2018-05-04 | 2018-09-18 | 旌德县瀚海星云智能化技术研发有限公司 | A kind of railway dropper line fully-automatic intelligent manufacturing equipment |
| CN108584421A (en) * | 2018-07-12 | 2018-09-28 | 中铁武汉电气化局集团有限公司 | A kind of thimble feed mechanism for the prewired full automatic production equipment of dropper |
| CN108673136A (en) * | 2018-07-12 | 2018-10-19 | 中铁电气化（武汉）设计研究院有限公司 | A kind of workbench for the prewired full automatic production equipment of dropper |
| CN108790954A (en) * | 2018-07-12 | 2018-11-13 | 乐山晟嘉电气股份有限公司 | A kind of prewired full automatic production equipment of dropper |
| CN109454510A (en) * | 2018-10-13 | 2019-03-12 | 广东嗨学云教育科技有限公司 | A kind of railway dropper line fully-automatic intelligent manufacturing equipment |
| CN110422085A (en) * | 2019-08-19 | 2019-11-08 | 中铁建电气化局集团南方工程有限公司 | A kind of Contact Net's Suspension Chord ontology manufacture system and its manufacturing method |
| CN110788259A (en) * | 2019-12-14 | 2020-02-14 | 中铁十一局集团电务工程有限公司 | Automatic processing system for dropper wires |
| CN111251005A (en) * | 2018-11-30 | 2020-06-09 | 中铁第四勘察设计院集团有限公司 | High-speed railway catenary wrist arm intelligent production line equipment system |
| CN115139112A (en) * | 2022-08-29 | 2022-10-04 | 信承瑞技术有限公司 | Copper alloy dropper production system and manufacturing method thereof |
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| EP3409530A1 (en) | 2017-05-31 | 2018-12-05 | Richard Bergner Elektroarmaturen GmbH & Co. KG | Assembly device and method for preassembling overhead sections for an overhead electrical line |
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| CN103129415A (en) * | 2013-03-21 | 2013-06-05 | 中铁电气化局集团有限公司 | Catenary dropper numerical control preplan platform |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106159810B (en) * | 2016-08-30 | 2017-12-22 | 中国铁建电气化局集团北方工程有限公司 | Full-automatic high ferro dropper line threader |
| CN106159810A (en) * | 2016-08-30 | 2016-11-23 | 中国铁建电气化局集团北方工程有限公司 | Full-automatic high ferro dropper line threader |
| CN108543896A (en) * | 2018-05-04 | 2018-09-18 | 旌德县瀚海星云智能化技术研发有限公司 | A kind of railway dropper line fully-automatic intelligent manufacturing equipment |
| CN108673136B (en) * | 2018-07-12 | 2023-11-10 | 中铁电气化（武汉）设计研究院有限公司 | Workbench for integral hanger pre-allocation full-automatic production equipment |
| CN108584421A (en) * | 2018-07-12 | 2018-09-28 | 中铁武汉电气化局集团有限公司 | A kind of thimble feed mechanism for the prewired full automatic production equipment of dropper |
| CN108673136A (en) * | 2018-07-12 | 2018-10-19 | 中铁电气化（武汉）设计研究院有限公司 | A kind of workbench for the prewired full automatic production equipment of dropper |
| CN108790954A (en) * | 2018-07-12 | 2018-11-13 | 乐山晟嘉电气股份有限公司 | A kind of prewired full automatic production equipment of dropper |
| CN108584421B (en) * | 2018-07-12 | 2024-01-19 | 中铁武汉电气化局集团有限公司 | Heart-shaped ring feeding mechanism for integral hanger pre-allocation full-automatic production equipment |
| CN109454510A (en) * | 2018-10-13 | 2019-03-12 | 广东嗨学云教育科技有限公司 | A kind of railway dropper line fully-automatic intelligent manufacturing equipment |
| CN109454510B (en) * | 2018-10-13 | 2020-10-23 | 广东嗨学云教育科技有限公司 | Full-automatic intelligent manufacturing equipment for railway dropper wires |
| CN111251005A (en) * | 2018-11-30 | 2020-06-09 | 中铁第四勘察设计院集团有限公司 | High-speed railway catenary wrist arm intelligent production line equipment system |
| CN110422085A (en) * | 2019-08-19 | 2019-11-08 | 中铁建电气化局集团南方工程有限公司 | A kind of Contact Net's Suspension Chord ontology manufacture system and its manufacturing method |
| CN110788259A (en) * | 2019-12-14 | 2020-02-14 | 中铁十一局集团电务工程有限公司 | Automatic processing system for dropper wires |
| CN115139112A (en) * | 2022-08-29 | 2022-10-04 | 信承瑞技术有限公司 | Copper alloy dropper production system and manufacturing method thereof |
| CN115139112B (en) * | 2022-08-29 | 2022-11-04 | 信承瑞技术有限公司 | Copper alloy dropper production system and manufacturing method thereof |
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Address after: 614000 No. 3, west section of Lego Road, Leshan hi tech Development Zone, Sichuan Patentee after: Sichuan weilide Energy Co.,Ltd. Address before: 614000 No. 3, west section of Lego Road, Leshan hi tech Development Zone, Sichuan Patentee before: LESHAN SHENGJIA ELECTRIC Co.,Ltd. |