CN106545772A - A kind of flexible cord LED festival lamp lusters and preparation method thereof, equipment - Google Patents

A kind of flexible cord LED festival lamp lusters and preparation method thereof, equipment Download PDF

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Publication number
CN106545772A
CN106545772A CN201710017210.5A CN201710017210A CN106545772A CN 106545772 A CN106545772 A CN 106545772A CN 201710017210 A CN201710017210 A CN 201710017210A CN 106545772 A CN106545772 A CN 106545772A
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CN
China
Prior art keywords
wire
led
blowtorch
lamp
area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710017210.5A
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Chinese (zh)
Inventor
刘启明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Haota Optoelectronics Technology Co Ltd
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Dongguan Haota Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Haota Optoelectronics Technology Co Ltd filed Critical Dongguan Haota Optoelectronics Technology Co Ltd
Priority to CN201710017210.5A priority Critical patent/CN106545772A/en
Publication of CN106545772A publication Critical patent/CN106545772A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Led Device Packages (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The present invention relates to a kind of flexible cord LED festival lamp lusters, including the luminous cord lamp strings of LED, control chip and power supply, the luminous cord lamp strings of the LED respectively with the control chip, the power electric connection;The luminous cord lamp strings of described LED include the first wire and the second wire, correspondence position on described the first wire and the second wire is provided with blowtorch area, paster LED chip is located on the first wire and the second wire, the positive terminal of paster LED chip is welded in the blowtorch area on the first wire, negative pole end is welded on the second wire in corresponding blowtorch area, paster LED chip, first wire and the second wire blowtorch area are coated with printing opacity colloid, described printing opacity colloid is one side convex lenss, described one side convex lenss offset and are provided with film film, described film film offsets and is provided with the second one side convex lenss.The present invention utilizes optical imagery structure, and using optical lens image-forming principle, by the pattern projection of film film, out simultaneously Jing the second one side convex lenss are irradiated to outside, play good effect of shadow.

Description

A kind of flexible cord LED festival lamp lusters and preparation method thereof, equipment
Technical field
The present invention relates to Holiday lamp field, espespecially a kind of flexible cord LED festival lamp lusters and preparation method thereof.
Background technology
LED lamp strings are exactly a kind of decorating lighting lamp, and LED lamps string is exactly to connect multiple LED units by wire in fact It is connected into a lot of, lamp string is arranged on corresponding object or place, preferable decorative effect can be played, such as be can be used to bridge Beam is decorated, and kiosk building angle is decorated, park is decorated, municipal administration is decorated etc., can be applicable to various sides The interior/exterior decoration of formula.The LED pieces of LED lamp strings are connected using straight cutting mode at present, make LED lamp string volumes very much not easy to maintain Transport, the LED lamps string also having is inserted in flexible pipe again using paster LED, and the LED lamp strings are not soft enough, cannot be according in decoration Object or place topographies are tight, so as to affect profile.
In addition, current LED lamps string only makes it have innervation in color or flashing mode, see long, at present With design of light and shadow to reach decorative effect in designing indoors, how to make LED lamps string also possess effect of shadow is the application The direction that people researches and develops always.
The content of the invention
To solve the above problems, the present invention provides a kind of flexible cord LED festival lamp lusters and preparation method thereof, equipment.
For achieving the above object, the present invention adopts the following technical scheme that it is a kind of flexible cord LED festival lamp lusters, including LED Luminous cord lamp string, control chip and power supply, the luminous cord lamp strings of the LED are electric with the control chip, the power supply respectively Connection;The control chip and the power electric connection, for controlling brightness and the flicker frequency of the luminous cord lamp strings of the LED Rate, the luminous cord lamp string of described LED include the first wire and the second wire being arranged in an axially parallel mode, the first described wire and Correspondence position on second wire is provided with blowtorch area, and paster LED chip is located on the first wire and the second wire, paster LED The positive terminal of chip is welded in the blowtorch area on the first wire, and negative pole end is welded on the second wire in corresponding blowtorch area, patch Piece LED chip, the first wire and the second wire blowtorch area are coated with printing opacity colloid, and described printing opacity colloid is one side convex lenss, Described one side convex lenss offset and are provided with film film, and described film film offsets and is provided with the second one side convex lenss.
Described film film face can need to print word, English, numeral, pattern according to client, and pattern can be appointed What shape, the such as pattern of star, the moon, Christmas tree, lantern etc. with festive air, when paster LED chip light emitting, using light By the pattern projection of film film, out simultaneously Jing the second one side convex lenss are irradiated to outside to lens imaging principle, play good light Shadow effect.Meanwhile, there is the flicker of different colours, state in control chip, make shadow more dynamic as needed.
Preferably, described one side convex lenss and the second convex lenss convex surface facing film film.
Preferably, the first described wire and the second wire can be single cord or stranded conductor intertwist body.
Preferably, together with the first described wire and the second wire are twisted with anti-elater, carbon fiber wire, nylon yarn respectively, And difference outer cladding insulating layer of Teflon.Current wire is solved using the easily broken problem of single copper wire, the first wire and second is led After line twisted wire, stretching resistance is higher, the intensity and toughness of existing steel, has the satisfactory electrical conductivity of copper again.
Preferably, also including touch-switch, the touch-switch is electrically connected with the control chip, is controlled the LED and is sent out The quick flashing of light cord lamp string, slow flash, the working condition of Chang Liang.
A kind of flexible cord LED festival lamp luster manufacture methods, comprise the steps:
Step one:Prepare double and loop, be positioned on actinobacillus wheel, double and loop free end is wrapped on unwrapping wire fork, is put String pendulum bar is sent into double and loop free ends in wire stripping mechanisms, and Jing wire stripping mechanisms are split up into the to double and loop at equidistant intervals One wire and the second wire, the first wire and the second wire Jing flatten decortication mechanism makes wire expose to form blowtorch foot area;
Step 2:By a stannum machine in blowtorch foot area surface point tin cream;
Step 3:With blowtorch of the LED chip mounter on tool by two lamp bases of multiple paster LED chips respectively with the first wire The blowtorch area of foot area and the second wire, forms lamp string;
Step 4:Paster LED chip and blowtorch foot area are by injection molding packaging in a printing opacity colloid;
Step 5:Acrylic resin is applied to form the transparent resin layer of 1 m of thickness in printing opacity colloid surface, in UV light irradiations The one side convex lenss that refractive index is 1.74 are formed to carry out film cure process within 3 seconds, paste luxuriant and rich with fragrance in the convex surface of one side convex lenss Woods film, applies acrylic resin to form the transparent resin layer of 1 m of thickness in film film face, in 3 points of UV light irradiations Clock forms the one side convex lenss that refractive index is 1.74 to carry out film cure process.
A kind of device for making flexible cord LED festival lamp lusters, including frame, described frame are sequentially provided with unwrapping wire from left to right Device, for by the wire of bonding arranged side by side separate wire stripping mechanism, flatten decortication mechanism, point stannum machine, LED chip mounter, point gum machine Structure, UV light irradiating means and take-up, the actinobacillus device include actinobacillus wheel, unwrapping wire fork and drive unwrapping wire fork to rotate Motor, flattening decortication mechanism includes flattening decortication end and drive mechanism, and the flattening decortication end is in transmission In the presence of mechanism, drive mechanism away from or contact be wrapped in the surface of wire on unwrapping wire fork, the take-up includes receiving The motor that line wheel, take-up fork and driving take-up fork are rotated.
The beneficial effects of the present invention is:The present invention adopts paster LED chip is electrically connected on wire and forms LED String, directly cancels LED support, realizes that whole lamp string structure simplifies, and cost-effective, operation is also simplified.During making, By actinobacillus device unwrapping wire, wire stripping mechanism is needing soldering surface mounted LED chip position that the wire of bonding arranged side by side is separated, is then pressing Flat decortication mechanism grinds off separate conductive line surfaces insulation sheath or cut away, then flattens and to form torch area, by LED pasters Machine is connected to paster LED chip scolding tin in the torch area of two wires, by point gum machine paster LED chip and blowtorch foot area By injection molding packaging in a printing opacity colloid, solidified by UV light irradiations, optical texture is formed in printing opacity colloid surface, finally led to Cross take-up take-up rolling, it is to avoid traditional LED need when being fabricated to lamp string into the complex process such as secondary operations, this Outward, its simple structure, flexible and convenient to use.It is that the present invention utilizes optical imagery structure, saturating using light where projecting the most By the pattern projection of film film, out simultaneously Jing the second one side convex lenss are irradiated to outside to mirror image-forming principle, make pattern by lens Imaging is evenly clear full, plays good effect of shadow.Meanwhile, there is different colours, state as needed in control chip Flicker, make shadow more dynamic.Convex lenss are formed using acrylic resin is applied, lamp string volume can be greatly reduced, it is to avoid Lamp string is little cannot to form optical imagery structure.
Description of the drawings
Fig. 1 is present configuration figure.
Fig. 2 is enlarged drawing at A in Fig. 1.
Fig. 3 is printing opacity colloform texture figure of the present invention.
Fig. 4 is to make apparatus of the present invention structure chart.
Fig. 5 is to make another view of apparatus of the present invention structure.
Mark explanation:The luminous cord lamp strings of 1.LED;11. first wires;12. second wires;13. paster LED chips;14. Printing opacity colloid;15. blowtorch areas;16. film films;17. second one side convex lenss;4. frame;411. actinobacillus wheel;412. put String pendulum bar;42. wire stripping mechanisms;43. flatten decortication mechanism;44. points of stannum machines;45.LED chip mounters;46. glue applying mechanisms;47.UV Light irradiating means;481. take-up pulley;482. take-up forks.
Specific embodiment
Refer to shown in Fig. 1-5, the present invention is with regard to a kind of flexible cord LED festival lamp lusters, including the luminous cord lamp strings of LED, control Coremaking piece and power supply, the luminous cord lamp strings of the LED respectively with the control chip, the power electric connection;The control core Piece and the power electric connection, for controlling brightness and the flicker frequency of the luminous cord lamp strings of the LED, described LED lights Cord lamp string includes the first wire being arranged in an axially parallel mode and the second wire, the correspondence on described the first wire and the second wire Position is provided with blowtorch area, and paster LED chip is located on the first wire and the second wire, the positive terminal welding of paster LED chip Blowtorch area on the first wire, negative pole end are welded on the second wire in corresponding blowtorch area, and paster LED chip, first are led Line and the second wire blowtorch area are coated with printing opacity colloid, and described printing opacity colloid is one side convex lenss, described one side convex lenss Offset and be provided with film film, described film film offsets and is provided with the second one side convex lenss.
Described film film face can need to print word, English, numeral, pattern according to client, and pattern can be appointed What shape, the such as pattern of star, the moon, Christmas tree, lantern etc. with festive air, when paster LED chip light emitting, using light By the pattern projection of film film, out simultaneously Jing the second one side convex lenss are irradiated to outside to lens imaging principle, play good light Shadow effect.Meanwhile, there is the flicker of different colours, state in control chip, make shadow more dynamic as needed.
Preferably, described one side convex lenss and the second convex lenss convex surface facing film film.
Preferably, together with the first described wire and the second wire are twisted with anti-elater, carbon fiber wire, nylon yarn respectively, And difference outer cladding insulating layer of Teflon.Current wire is solved using the easily broken problem of single copper wire, the first wire and second is led After line twisted wire, stretching resistance is higher, the intensity and toughness of existing steel, has the satisfactory electrical conductivity of copper again.
Preferably, also including touch-switch, the touch-switch is electrically connected with the control chip, is controlled the LED and is sent out The quick flashing of light cord lamp string, slow flash, the working condition of Chang Liang.
A kind of flexible cord LED festival lamp luster manufacture methods, comprise the steps:
Step one:Prepare double and loop, be positioned on actinobacillus wheel, double and loop free end is wrapped on unwrapping wire fork, is put String pendulum bar is sent into double and loop free ends in wire stripping mechanisms, and Jing wire stripping mechanisms are split up into the to double and loop at equidistant intervals One wire and the second wire, the first wire and the second wire Jing flatten decortication mechanism makes wire expose to form blowtorch foot area;
Step 2:By a stannum machine in blowtorch foot area surface point tin cream;
Step 3:With blowtorch of the LED chip mounter on tool by two lamp bases of multiple paster LED chips respectively with the first wire The blowtorch area of foot area and the second wire, forms lamp string;
Step 4:Paster LED chip and blowtorch foot area are by injection molding packaging in a printing opacity colloid;
Step 5:Acrylic resin is applied to form the transparent resin layer of 1 m of thickness in printing opacity colloid surface, in UV light irradiations The one side convex lenss that refractive index is 1.74 are formed to carry out film cure process within 3 seconds, paste luxuriant and rich with fragrance in the convex surface of one side convex lenss Woods film, applies acrylic resin to form the transparent resin layer of 1 m of thickness in film film face, in 3 points of UV light irradiations Clock forms the one side convex lenss that refractive index is 1.74 to carry out film cure process.
A kind of device for making flexible cord LED festival lamp lusters, including frame, described frame are sequentially provided with unwrapping wire from left to right Device, for by the wire of bonding arranged side by side separate wire stripping mechanism, flatten decortication mechanism, point stannum machine, LED chip mounter, point gum machine Structure, UV light irradiating means and take-up, the actinobacillus device include actinobacillus wheel, unwrapping wire fork and drive unwrapping wire fork to rotate Motor, flattening decortication mechanism includes flattening decortication end and drive mechanism, and the flattening decortication end is in transmission In the presence of mechanism, drive mechanism away from or contact be wrapped in the surface of wire on unwrapping wire fork, the take-up includes receiving The motor that line wheel, take-up fork and driving take-up fork are rotated.
The beneficial effects of the present invention is:The present invention adopts paster LED chip is electrically connected on wire and forms LED String, directly cancels LED support, realizes that whole lamp string structure simplifies, and cost-effective, operation is also simplified.During making, By actinobacillus device unwrapping wire, wire stripping mechanism is needing soldering surface mounted LED chip position that the wire of bonding arranged side by side is separated, is then pressing Flat decortication mechanism grinds off separate conductive line surfaces insulation sheath or cut away, then flattens and to form torch area, by LED pasters Machine is connected to paster LED chip scolding tin in the torch area of two wires, by point gum machine paster LED chip and blowtorch foot area By injection molding packaging in a printing opacity colloid, solidified by UV light irradiations, optical texture is formed in printing opacity colloid surface, finally led to Cross take-up take-up rolling, it is to avoid traditional LED need when being fabricated to lamp string into the complex process such as secondary operations, this Outward, its simple structure, flexible and convenient to use.It is that the present invention utilizes optical imagery structure, saturating using light where projecting the most By the pattern projection of film film, out simultaneously Jing the second one side convex lenss are irradiated to outside to mirror image-forming principle, make pattern by lens Imaging is evenly clear full, plays good effect of shadow.Meanwhile, there is different colours, state as needed in control chip Flicker, make shadow more dynamic.Convex lenss are formed using acrylic resin is applied, lamp string volume can be greatly reduced, it is to avoid Lamp string is little cannot to form optical imagery structure.
Embodiment of above is only that the preferred embodiment of the present invention is described, and not the scope of the present invention is entered Row is limited, on the premise of without departing from design spirit of the present invention, technical side of this area ordinary skill technical staff to the present invention Various modifications and improvement that case is made, all should fall in the protection domain of claims of the present invention determination.

Claims (6)

1. a kind of flexible cord LED festival lamp lusters, it is characterised in that:It is including the luminous cord lamp strings of LED, control chip and power supply, described The luminous cord lamp strings of LED respectively with the control chip, the power electric connection;The control chip is electrically connected with the power supply Connect, for controlling brightness and the flicker frequency of the luminous cord lamp strings of the LED, the luminous cord lamp strings of described LED include axial direction The first wire be arrangeding in parallel and the second wire, the correspondence position on described the first wire and the second wire are provided with blowtorch area, Paster LED chip is located on the first wire and the second wire, and the positive terminal of paster LED chip is welded in the weldering on the first wire Lamp area, negative pole end are welded on the second wire in corresponding blowtorch area, paster LED chip, the first wire and the second wire blowtorch Area is coated with printing opacity colloid, and described printing opacity colloid is one side convex lenss, and described one side convex lenss offset and are provided with film film, Described film film offsets and is provided with the second one side convex lenss.
2. a kind of flexible cord LED festival lamp lusters according to claim 1, it is characterised in that:Described one side convex lenss and Two convex lenss convex surface facing film film.
3. a kind of flexible cord LED festival lamp lusters according to claim 1, it is characterised in that:Described the first wire and second Together with wire is twisted with anti-elater, carbon fiber wire, nylon yarn respectively, and outer cladding insulating layer of Teflon respectively.
4. a kind of flexible cord LED festival lamp lusters according to claim 1, it is characterised in that:Also include touch-switch, it is described light Touch switch to electrically connect with the control chip, the quick flashing of the luminous cord lamp strings of the control LED, slow flash, the working condition of Chang Liang.
5. a kind of manufacture method of flexible cord LED festival lamp lusters according to claim 1, it is characterised in that:Including following step Suddenly:
Step one:Prepare double and loop, be positioned on actinobacillus wheel, double and loop free end is wrapped on unwrapping wire fork, is put String pendulum bar is sent into double and loop free ends in wire stripping mechanisms, and Jing wire stripping mechanisms are split up into the to double and loop at equidistant intervals One wire and the second wire, the first wire and the second wire Jing flatten decortication mechanism makes wire expose to form blowtorch foot area;
Step 2:By a stannum machine in blowtorch foot area surface point tin cream;
Step 3:With blowtorch of the LED chip mounter on tool by two lamp bases of multiple paster LED chips respectively with the first wire The blowtorch area of foot area and the second wire, forms lamp string;
Step 4:Paster LED chip and blowtorch foot area are by injection molding packaging in a printing opacity colloid.
6. a kind of device for making flexible cord LED festival lamp lusters according to claim 1, it is characterised in that:Including frame, institute The frame stated be sequentially provided with from left to right actinobacillus device, for by the wire of bonding arranged side by side separate wire stripping mechanism, flatten decortication Mechanism, point stannum machine, LED chip mounter, glue applying mechanism, UV light irradiating means and take-up, the actinobacillus device include actinobacillus wheel, The motor that unwrapping wire fork and driving unwrapping wire fork are rotated, the flattening decortication mechanism include flattening decortication end and drive Motivation structure, the flattening peel end in the presence of drive mechanism, drive mechanism away from or contact be wrapped on unwrapping wire fork and lead The surface of line, the take-up include take-up pulley, take-up fork and drive the motor of take-up fork rotation.
CN201710017210.5A 2017-01-11 2017-01-11 A kind of flexible cord LED festival lamp lusters and preparation method thereof, equipment Pending CN106545772A (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN107363544A (en) * 2017-08-29 2017-11-21 珠海市博杰电子有限公司 LED string automatically assembles equipment and its wire agency
CN107363371A (en) * 2017-08-29 2017-11-21 珠海市博杰电子有限公司 LED string automatically assembles equipment
CN107388086A (en) * 2017-08-29 2017-11-24 珠海市博杰电子有限公司 The full-automatic assemble method of LED string
CN109798495A (en) * 2019-02-18 2019-05-24 东莞市豪拓光电科技有限公司 A kind of more simultaneously conducting wire decoration lamp strings and preparation method thereof
CN111360349A (en) * 2020-05-08 2020-07-03 深圳科易设计服务有限公司 Full-automatic assembling and welding process for LED lamp beads
WO2020244655A1 (en) * 2019-06-06 2020-12-10 上犹县嘉亿灯饰制品有限公司 Two-sided light and string light

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107363544A (en) * 2017-08-29 2017-11-21 珠海市博杰电子有限公司 LED string automatically assembles equipment and its wire agency
CN107363371A (en) * 2017-08-29 2017-11-21 珠海市博杰电子有限公司 LED string automatically assembles equipment
CN107388086A (en) * 2017-08-29 2017-11-24 珠海市博杰电子有限公司 The full-automatic assemble method of LED string
CN109798495A (en) * 2019-02-18 2019-05-24 东莞市豪拓光电科技有限公司 A kind of more simultaneously conducting wire decoration lamp strings and preparation method thereof
WO2020244655A1 (en) * 2019-06-06 2020-12-10 上犹县嘉亿灯饰制品有限公司 Two-sided light and string light
CN111360349A (en) * 2020-05-08 2020-07-03 深圳科易设计服务有限公司 Full-automatic assembling and welding process for LED lamp beads

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