CN202296314U - Automatic cap unscrambler - Google Patents
Automatic cap unscrambler Download PDFInfo
- Publication number
- CN202296314U CN202296314U CN2011204216257U CN201120421625U CN202296314U CN 202296314 U CN202296314 U CN 202296314U CN 2011204216257 U CN2011204216257 U CN 2011204216257U CN 201120421625 U CN201120421625 U CN 201120421625U CN 202296314 U CN202296314 U CN 202296314U
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- China
- Prior art keywords
- lid
- cap
- transfer device
- conveying screw
- screw rod
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses an automatic cap unscrambler comprising a rack, a cap distributing mechanism and a cap conveying mechanism, wherein the cap distributing mechanism and the cap conveying mechanism are respectively fixed on the rack; the cap distributing mechanism comprises a cap storage tank, a motor, a distributing brush, a centrifugal turntable and a turntable driving mechanism; the cap storage tank is round, and the bottom end of the side of the cap storage tank is provided with a cap output port; an inlet of the cap conveying mechanism is connected with the cap output port; the centrifugal turntable is rotatably fixed on the bottom surface of the cap storage tank; the turntable driving mechanism is connected with the centrifugal turntable; the motor is fixed on the rack; an output shaft of the motor is parallel to the bottom surface of the cap storage tank; and the distributing brush extending into the cap storage tank is fixed on the output shaft of the motor and located at the rear side of the cap output port. In addition, the automatic cap unscrambler also comprises a cap detecting and overturning mechanism and a cap stacking mechanism. The automatic cap unscramble can be used for automatically unscrambling caps, is high in unscrambling speed and is particularly suitable for large-scale industrialized production.
Description
Technical field
The utility model relates to a kind of finishing technique of flat lid, more specifically to the automatic collator of a kind of lid.
Background technology
On the existing various bottled technological manufacturing lines or on the conveyor line of processing lid, all have the lid load transfer device, lid is delivered in the filling tube of bottle one by one by load transfer device.Fold in order to let lid be stacked into one, guarantee the efficient operation of manufacturing line, the reply lid is put in order.
And the common employing of the method for arrangement makes lid change erectility into by rambling flat condition and is stacked each other on together.Above-mentioned arrangement process is accomplished through manual operations by the workman mostly, causes inefficiency, labour intensity big, is not suitable for automatic processing pipelining.Existing lid setting equipment is through colliding with magnetic spare or forcing lid to pass magnet pulley, and perhaps through the free fall of lid at vertical direction, also lid keeps flat the position in the conveying to change by magnetic force, pressurized air etc. in case of necessity; These processing modes, the lid that is piled up exist irregular or cause lid towards defective such as inconsistent in lamination process.
Summary of the invention
The utility model is by technical matterss such as inefficiency, labour intensity that handwork brought are big when solving reason and covering lid finishing and packing in the technology; And then provide a kind of can be with the automatic collator of the lid that lid is stacked automatically, the technical scheme of employing is following:
The automatic collator of a kind of lid comprises frame, lid distributor gears, lid connecting gear, and said lid distributor gears, lid connecting gear are separately fixed on the frame; It is characterized in that: said lid distributor gears comprises that storage cover groove, motor, distribution brush, centrifugal turntable and rotating disk driver train, and said storage lid groove is rounded, and stores up the bottom, side of covering groove and have the lid delivery port; The inlet of lid connecting gear connects the lid delivery port; Centrifugal turntable is rotating to be fixed on storage and cover on the bottom surface of groove, rotating disk driver train connection centrifugal turntable, and motor is fixed on the frame; To cover groove bottom parallel with storage for the output shaft of motor; Distribute brush to be fixed on the output shaft of motor, distribute brush to stretch into storage and cover in the groove, and distribute brush to be positioned at the rear side of lid delivery port.More excellent scheme is distributed the bristle of brush and is stored up the height that the spacing of covering groove bottom is slightly larger than lid.Before the use, bristle that distributes brush and the spacing that groove bottom is covered in storage are regulated, make when distributing brush to rotate, the lid that centrifugal turntable is brought once can only have a lid to pass through from distributing the brush below.If several lids that are stacked, only being positioned at nethermost lid can pass through, and other lid then can be assigned with brush to be stopped and push aside.
In order to guarantee that lid that the lid connecting gear transmitted is towards unanimity; The automatic collator of said lid comprises that also lid detects switching mechanism; Said lid detects switching mechanism and comprises controller, rang sensor, jet mechanism; Said lid connecting gear comprises one-level load-transfer device and the two-stage conveying band that is driven by transmission device, and the front end of two-stage conveying band is accepted the end of one-level load-transfer device, and the preceding transverse plane of the end plane of this one-level load-transfer device and two-stage conveying band has one less than 180 angle a; Rang sensor is located at the terminal side of one-level load-transfer device, to detect by the lid of load-transfer device conveying and the distance between the sensor; Jet mechanism is located at the end of said one-level load-transfer device, and the air extractor duct of this jet mechanism is in the terminal lid top of being carried of one-level load-transfer device and is positioned at the terminal outside of one-level load-transfer device; Described sensor links to each other with controller respectively with jet mechanism, signal that the controller receiving sensor is responded to and the treated keying of judging the back jet mechanism of control.
Said sensor is a laser sensor.Said jet mechanism is an air compressor, and the keying of air compressor is controlled by controller.Said jet mechanism is a high pressure gas holder, and this high pressure gas holder is connected with air extractor duct through electromagnetic valve, and this electromagnetic valve is by its keying of controller control.
More excellent scheme, said diff-H preferably is not less than the radius of lid.
More excellent scheme, the folder degree a that the front end of the end of described one-level load-transfer device and two-stage conveying band has on vertical surface is 110 °～170 °, preferentially selects 150 ° for use.
Drop from load-transfer device for fear of lid; Said lid connecting gear also comprises first vacuum extractor and second vacuum extractor; Said one-level load-transfer device has a plurality of first air suctiton inlets; Each first air suctiton inlet vertically is arranged in order along the one-level load-transfer device, and each first air suctiton inlet connects first vacuum extractor respectively; Have a plurality of second air suctiton inlets on the said two-stage conveying band, each second air suctiton inlet vertically is arranged in order along the two-stage conveying band, and each second air suctiton inlet connects second vacuum extractor respectively.
In order automatically lid to be stacked into one pile; The automatic collator of said lid also comprises the lid stacker mechanism; The lid stacker mechanism comprises the conveying screw rod of pair of parallel; Mutual reverse drive of this two conveying screw rod and hand of spiral are opposite, and the top of two conveying screw rods is lower than the two-stage conveying end of tape, and the axis plane of this two conveying screw rod and load-transfer device end plane become to be similar to the angle a of 90 degree; Under two conveying screw rods, has bearing support.
When lid is dome, a kind of more excellent scheme, the minor increment between the plug helix of described two conveying screw rods is slightly larger than the diameter of corresponding lid.
When lid is dome, a kind of more excellent scheme, said bearing support is made up of two slide bars, and the distance between this two slide bar is less than the diameter of the required lid that piles up.The spiral fluted groove width of described conveying screw rod is slightly larger than the outer edge thickness of lid.
For the ease of calculating the number of lid, the automatic collator of said lid also comprises counting assembly, and counting assembly is located on the frame, and counting assembly is positioned at a side of conveying screw rod.
The utility model beneficial effect against existing technologies is; The lid distributor gears can be transported to lid on the lid connecting gear successively; Lid detects lid that switching mechanism can guarantee that the lid connecting gear transmitted towards unanimity, and the lid stack device can be stacked lid and form one pile, so the arrangement speed of lid is fast; Significantly improve work efficiency, be particularly suitable for large-scale industrial production.
Description of drawings
Fig. 1 is the perspective view of the utility model preferred embodiment;
Fig. 2 is the front elevation of the utility model preferred embodiment;
Fig. 3 is the birds-eye view of Fig. 1;
Fig. 4 is the structural representation that the utility model preferred embodiment lid detects switching mechanism;
Fig. 5 is the control principle figure that the utility model preferred embodiment lid detects switching mechanism;
Fig. 6 is the scheme drawing of the utility model preferred embodiment lid switching process;
Fig. 7 is the lateral plan of the utility model preferred embodiment lid stacker mechanism;
Fig. 8 is the birds-eye view of the utility model preferred embodiment lid stacker mechanism.
The specific embodiment
Shown in Fig. 1-3; The automatic collator of lid in this preferred embodiment; Comprise that frame 1, lid distributor gears 2, lid connecting gear 3, lid detect switching mechanism 6, lid stacker mechanism 5, said lid distributor gears 2, lid connecting gear 3, lid detect switching mechanism 6, lid stacker mechanism 5 is separately fixed on the frame 1.
Said lid distributor gears 2 comprise storage cover groove 201, motor 202, distribute brush 203, centrifugal turntable 204 and rotating disk driver train (not shown); Said storage lid groove 201 is rounded, and the bottom, side that groove 201 cover in storage has lid delivery port 205, the inlet connection lid delivery port 205 of lid connecting gear; Centrifugal turntable 204 is rotating to be fixed on storage and to cover on the bottom surface of groove 201; The rotating disk driver train connects centrifugal turntable 204, and motor 202 is fixed on the frame, the output shaft of motor 202 with store up that to cover groove 201 bottom surfaces parallel; Distribute brush 203 to be fixed on the output shaft of motor 202; Distribute brush 203 to stretch into storage and cover in the groove 201, and distribute brush 203 to be positioned at the rear side of lid delivery port 205, the bristle that distributes brush 203 with store up the height that the spacing of covering groove 201 bottom surfaces is slightly larger than lid.
Shown in Fig. 1-3; Said lid connecting gear 3 comprises the one-level load-transfer device 301 and two-stage conveying band 302 that is driven by transmission device 303; The front end of said one-level load-transfer device 301 is accepted lid delivery port 205; The front end of two-stage conveying band 302 is accepted the end of one-level load-transfer device 301; This one-level load-transfer device 301 and two-stage conveying band 302 are assemblied on the support through guiding roller and idler roller etc., and its guiding roller is driven by transmission device 303, and this transmission device 303 can adopt the motor-driven driving wheel, drive the purpose that follower principles such as (drive wheels on the guiding roller) realizes the driving load-transfer device by driving wheel.The preceding transverse plane of the end plane of said one-level load-transfer device 301 and two-stage conveying band 302 has the angle a less than 180 °, can overturn smoothly to guarantee lid 4, and skyborne overlong time when preventing lid 4 upsets, cause flip angle to surpass 180 °.Drop from load-transfer device for fear of lid 4; Said lid connecting gear also comprises first vacuum extractor 304 and second vacuum extractor 305; Said one-level load-transfer device 301 has a plurality of first air suctiton inlets 3011; Each first air suctiton inlet 3011 vertically is arranged in order along one-level load-transfer device 301, and each first air suctiton inlet 3011 connects first vacuum extractor 304 respectively; Have a plurality of second air suctiton inlets 3021 on the said two-stage conveying band 302, each second air suctiton inlet 3021 vertically is arranged in order along two-stage conveying band 302, and each second air suctiton inlet 3021 connects second vacuum extractor 305 respectively.
Shown in Fig. 4-6, said lid detects switching mechanism 6 and comprises controller (not shown), rang sensor, jet mechanism 602.Above-mentioned rang sensor is a laser sensor 601.With the distance between exact acquisition laser sensor 601 and the lid 4, to stop error.Laser sensor 601 is located at the left side of the end of one-level load-transfer device 301, and this laser sensor 601 is used to detect the requirement that meets setting towards whether of the lid of carrying directly over it 4.It mainly is to judge through detecting by the lid 4 of load-transfer device conveying and the distance between the laser sensor 601; Said jet mechanism 602 is located at the end of one-level load-transfer device 301, and the air extractor duct 6021 of this jet mechanism 602 is in one-level load-transfer device 301 terminal lid 4 tops of being carried and is positioned at the outside of one-level load-transfer device 301 ends; Described laser sensor 601 links to each other with controller respectively with jet mechanism 602, and controller receives signal and the treated keying of judging the back jet mechanism 602 of control that laser sensor 601 is responded to.
Consult Fig. 5 again, the control process of said controller is following: at first, this controller can adopt existing general control technology.Generally comprise power circuit, central processing unit, reached executive circuit.This central processing unit has the signal amplification, A/D changes, relatively reaches basic function such as time-delay.It mainly is to amplify the coherent signal of being responded to by laser sensor 601 that its signal amplifies; The A/D conversion mainly is that signal source is carried out mode-conversion; Mainly be that the signal responded to and the standard value of setting are compared and send corresponding electric signal; Time-delay mainly is the work-hours of control executive circuit.Secondly, its principle of work is following: the data of being gathered by laser sensor 601 reach the controller that is attached thereto, and carry out signal amplification, conversion and comparison process by the central processing unit of controller.After treatment; If the signal that laser sensor 601 is gathered and the standard value of setting are inconsistent, central processing unit is sent signal, and executive circuit starts; Thereby start the jet mechanism 602 that links to each other with controller; The freeing pipe ejection high pressure air of jet mechanism 602, and the anti-lid of air extractor duct 6021 corresponding positions is overturn, to realize detecting the purpose of upset.This jet mechanism is controlled by the time delay circuit of controller for 602 run up times.Otherwise, or else start inflatable body.
Above-mentioned jet mechanism 602 is an air compressor, and the keying of air compressor is controlled by controller.According to circumstances, this jet mechanism 602 can be high pressure gas holder, and this high pressure gas holder is communicated with air extractor duct through electromagnetic valve, and this electromagnetic valve is by its keying of controller control.
Above-mentioned folder degree a selects 150 ° for use.
The end of above-mentioned one-level load-transfer device 301 is higher than the front end of two-stage conveying band 302; Exist certain height poor between the two; This diff-H is to guarantee anti-the lid when under receiving the external force effect, overturning; Utilize the upset of taking advantage of a situation of its gravity, anti-lid upset is proceeded conveying (consulting Fig. 6) for just covering and steadily drop on the two-stage conveying band 302 by two-stage conveying band 302.This diff-H is not less than the radius of lid 4, so that guarantee that lid 4 can overturn smoothly.
Like Fig. 7, shown in 8, said lid stack device 5, it comprises the conveying screw rod 502a and the conveying screw rod 502b of the pair of parallel that is arranged on two-stage conveying band 302 ends, conveying screw rod 502a and conveying screw rod 502b are assemblied on the frame 1.This two conveying screw rod is by power driven (not marking among the figure) rotation synchronously; This two conveying screw rod 502a, the mutual reverse drive of conveying screw rod 502b and hand of spiral are opposite; Like conveying screw rod 502a is minus thread; Conveying screw rod 502b is a right-hand screw thread, to guarantee that lid transmits from the top of accepting lid between the pitch of conveying screw rod 502a and conveying screw rod 502b backward.The top of conveying screw rod 502a, conveying screw rod 502b is lower than load-transfer device 1 end; To guarantee that lid 4 just falls between two conveying screw rod 502a, conveying screw rod 502b when two-stage conveying band 302 ends slide; The axis plane of conveying screw rod 502a, conveying screw rod 502b and two-stage conveying band 302 end planes become to be similar to the angle a of 90 degree; Become upright state to guarantee that lid 4 slides from two-stage conveying band 302 when falling between conveying screw rod 502a, conveying screw rod 502b, so that the piling up of lid 4.Under conveying screw rod 502a, conveying screw rod 502b, have bearing support 501, this bearing support 501 is used to support the lid 4 of the setting between conveying screw rod 502a, conveying screw rod 502b, plays a part the lid slideway simultaneously.
Minor increment between the plug helix of supporting conveying screw rod 502a, conveying screw rod 502b is slightly larger than the diameter of corresponding lid 4, so that promote the lid 4 of setting smoothly, and does not damage lid 4.
The spiral fluted groove width of described conveying spiral shell (supporting conveying screw rod 502a, conveying screw rod 502b) is slightly larger than the outer edge thickness of lid 4, so that conveying screw rod smooth delivery of power lid.
Said bearing support 501 is made up of two slide bars, and the distance between this two slide bar is less than the diameter D of the required lid that piles up, in case the lid of erectting therefrom drops.
The utility model in use; By load-transfer device lid 4 is delivered to its end one by one; Lid 4 leans on it from falling, and becomes upright state by lying status on load-transfer device, falls between supporting conveying screw rod 502a, conveying screw rod 502b; Transmitted one by one by supporting conveying screw rod 502a, conveying screw rod 502b, lid 4 is unlikely by bearing support 501 supportings simultaneously drops down from supporting conveying screw rod 502a, conveying screw rod 502b backward again.Along with promoting lid 4 backward, supporting conveying screw rod 502a, conveying screw rod 502b slide along bearing support 501; And lid 4 is stacked one by one by the thrust of supporting conveying screw rod 502a, conveying screw rod 502b; Form neat one pile; And, can be delivered to next process by travel line again along slide bar output.
The preferred embodiment that the above is merely the utility model is not the practical range that is used for limiting the utility model; Be all equivalents of being done according to the claim scope of the utility model, be the utility model claim scope and cover.
Claims (10)
1. the automatic collator of lid comprises frame, lid distributor gears, lid connecting gear, and said lid distributor gears, lid connecting gear are separately fixed on the frame; It is characterized in that: said lid distributor gears comprises that storage cover groove, motor, distribution brush, centrifugal turntable and rotating disk driver train, and said storage lid groove is rounded, and stores up the bottom, side of covering groove and have the lid delivery port; The inlet of lid connecting gear connects the lid delivery port; Centrifugal turntable is rotating to be fixed on storage and cover on the bottom surface of groove, rotating disk driver train connection centrifugal turntable, and motor is fixed on the frame; To cover groove bottom parallel with storage for the output shaft of motor; Distribute brush to be fixed on the output shaft of motor, distribute brush to stretch into storage and cover in the groove, and distribute brush to be positioned at the rear side of lid delivery port.
2. the automatic collator of lid as claimed in claim 1; It is characterized in that: the automatic collator of said lid comprises that also lid detects switching mechanism; Said lid detects switching mechanism and comprises controller, rang sensor, jet mechanism; Said lid connecting gear comprises one-level load-transfer device and the two-stage conveying band that is driven by transmission device, and the front end of two-stage conveying band is accepted the end of one-level load-transfer device, and the preceding transverse plane of the end plane of this one-level load-transfer device and two-stage conveying band has one less than 180 angle a; Rang sensor is located at the terminal side of one-level load-transfer device, to detect by the lid of load-transfer device conveying and the distance between the sensor; Jet mechanism is located at the end of said one-level load-transfer device, and the air extractor duct of this jet mechanism is in the terminal lid top of being carried of one-level load-transfer device and is positioned at the terminal outside of one-level load-transfer device; Described sensor links to each other with controller respectively with jet mechanism, signal that the controller receiving sensor is responded to and the treated keying of judging the back jet mechanism of control.
3. the automatic collator of lid as claimed in claim 2 is characterized in that: said sensor is a laser sensor; Said jet mechanism is an air compressor, and the keying of air compressor is controlled by controller; Said jet mechanism is a high pressure gas holder, and this high pressure gas holder is connected with air extractor duct through electromagnetic valve, and this electromagnetic valve is by its keying of controller control.
4. the automatic collator of lid as claimed in claim 3 is characterized in that: the folder degree a that the front end of the end of described one-level load-transfer device and two-stage conveying band has on vertical surface is 110 ° ~ 170 °.
5. the automatic collator of lid as claimed in claim 4; It is characterized in that: said lid connecting gear also comprises first vacuum extractor and second vacuum extractor; Said one-level load-transfer device has a plurality of first air suctiton inlets; Each first air suctiton inlet vertically is arranged in order along the one-level load-transfer device, and each first air suctiton inlet connects first vacuum extractor respectively; Have a plurality of second air suctiton inlets on the said two-stage conveying band, each second air suctiton inlet vertically is arranged in order along the two-stage conveying band, and each second air suctiton inlet connects second vacuum extractor respectively.
6. the automatic collator of lid as claimed in claim 5; It is characterized in that: the automatic collator of said lid also comprises the lid stacker mechanism; The lid stacker mechanism comprises the conveying screw rod of pair of parallel; Mutual reverse drive of this two conveying screw rod and hand of spiral are opposite, and the top of two conveying screw rods is lower than the two-stage conveying end of tape, and the axis plane of this two conveying screw rod and load-transfer device end plane become to be similar to the angle a of 90 degree; Under two conveying screw rods, has bearing support.
7. the automatic collator of lid as claimed in claim 6, it is characterized in that: the minor increment between the plug helix of described two conveying screw rods is slightly larger than the diameter of corresponding lid.
8. the automatic collator of lid as claimed in claim 7, it is characterized in that: said bearing support is made up of two slide bars, and the distance between this two slide bar is less than the diameter of the required lid that piles up.
9. the automatic collator of lid as claimed in claim 8 is characterized in that: the spiral fluted groove width of described conveying screw rod is slightly larger than the outer edge thickness of lid.
10. the automatic collator of lid as claimed in claim 9 is characterized in that: the automatic collator of said lid also comprises counting assembly, and counting assembly is located on the frame, and counting assembly is positioned at a side of conveying screw rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204216257U CN202296314U (en) | 2011-10-29 | 2011-10-29 | Automatic cap unscrambler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204216257U CN202296314U (en) | 2011-10-29 | 2011-10-29 | Automatic cap unscrambler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202296314U true CN202296314U (en) | 2012-07-04 |
Family
ID=46365255
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204216257U Withdrawn - After Issue CN202296314U (en) | 2011-10-29 | 2011-10-29 | Automatic cap unscrambler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202296314U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390699A (en) * | 2011-10-29 | 2012-03-28 | 广东华盛塑料有限公司 | Automatic cover finishing machine |
| CN106327689A (en) * | 2016-10-26 | 2017-01-11 | 贵州柳江畜禽有限公司 | Automatic egg selling cabinet and automatic vending machine |
| CN107555372A (en) * | 2017-09-18 | 2018-01-09 | 周晓红 | A kind of horizontal spiral cover collator |
-
2011
- 2011-10-29 CN CN2011204216257U patent/CN202296314U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390699A (en) * | 2011-10-29 | 2012-03-28 | 广东华盛塑料有限公司 | Automatic cover finishing machine |
| CN102390699B (en) * | 2011-10-29 | 2014-11-19 | 广东华盛塑料有限公司 | Automatic cover finishing machine |
| CN106327689A (en) * | 2016-10-26 | 2017-01-11 | 贵州柳江畜禽有限公司 | Automatic egg selling cabinet and automatic vending machine |
| CN107555372A (en) * | 2017-09-18 | 2018-01-09 | 周晓红 | A kind of horizontal spiral cover collator |
| CN107555372B (en) * | 2017-09-18 | 2019-04-19 | 杭州嘉淼技术服务有限公司 | A kind of horizontal spiral cover collator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120704 Effective date of abandoning: 20141119 |
|
| RGAV | Abandon patent right to avoid regrant |