CN202241883U - 一种新型隔热条挤压成型系统 - Google Patents

一种新型隔热条挤压成型系统 Download PDF

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CN202241883U
CN202241883U CN2011203450844U CN201120345084U CN202241883U CN 202241883 U CN202241883 U CN 202241883U CN 2011203450844 U CN2011203450844 U CN 2011203450844U CN 201120345084 U CN201120345084 U CN 201120345084U CN 202241883 U CN202241883 U CN 202241883U
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heat insulation
mould
segment
novel heat
master controller
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王启华
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WUHU JINGSU INDUSTRIAL Co Ltd
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WUHU JINGSU INDUSTRIAL Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92009—Measured parameter
    • B29C2948/92019—Pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92323—Location or phase of measurement
    • B29C2948/92361—Extrusion unit
    • B29C2948/9238—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/924—Barrel or housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92514—Pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/9258—Velocity
    • B29C2948/9259—Angular velocity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885—Screw or gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895—Barrel or housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92952—Drive section, e.g. gearbox, motor or drive fluids

Abstract

本实用新型公开了一种新型隔热条挤压成型系统，包括原料仓、下料段、熔融段、塑化段、牵引机，原料仓与下料段相连接，下料段与熔融段连接，熔融段与塑化段相连接，塑化段与第一分流模通过法兰相连接，第一分流模与第二分流模相连接，第二分流模的出料端与口模的进料端相连接，所述的口模的出料端与定型模相连接，牵引机设置在定型模的出料端旁侧，所述的法兰上设有压力传感器，压力传感器与主控制器相连接，主控制器的输出端与牵引机的电机相连接。采用上述结构，本实用新型具有以下优点：1、提高工作效率；2、隔热条经过初成型、定型成型两道工序，提高了成型精度。

Description

一种新型隔热条挤压成型系统
技术领域
本发明涉及隔热条加工技术领域，特别涉及一种新型隔热条挤压成型系统。
背景技术
目前，隔热条的生产中，生产步骤为，原料仓中的隔热条原料依次经过下料段、熔融段、塑化段加工，然后进入挤压成型模具中就行成型，现有的挤压成型模具工作效率低、成型精度差。牵引机拉引隔热条时，容易造成线速过快或者过慢，不好控制，影响生产效率。
发明内容
本发明所要解决的技术问题是，针对现有技术的不足，提供一种提高生产效率、成型精度的新型隔热条挤压成型系统。
为解决上述技术问题，本发明的技术方案是：一种新型隔热条挤压成型系统，包括原料仓、下料段、熔融段、塑化段、牵引机，所述的原料仓与下料段相连接，下料段与熔融段连接，熔融段与塑化段相连接，所述的塑化段与第一分流模通过法兰相连接，第一分流模与第二分流模相连接，所述的第二分流模的出料端与口模的进料端相连接，所述的口模的出料端与定型模相连接，所述的牵引机设置在定型模的出料端旁侧，所述的法兰上设有压力传感器，所述的压力传感器与主控制器相连接，所述的主控制器的输出端与牵引机的电机相连接。
所述的牵引机牵引隔热条由塑化段引出，依次穿过第一分流模、第二分流模、口模、定型模。
所述的主控制器根据压力传感器采集的信号，控制牵引机的电机转速。
所述的主控制器采用PLC控制器。
所述的定型模上设有多个定型槽，所述的口模的出料口设有多个与所述定型槽形状相适应的走料槽。
本发明采用上述结构和方法，具有以下优点：1、提高工作效率；2、隔热条经过初成型、定型成型两道工序，提高了成型精度。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明；
图1为本发明的结构示意图；
图2为本发明中主控制器控制牵引机电机的逻辑结构框图；
在图1～图2中，1、原料仓；2、下料段；3、熔融段；4、塑化段；5、牵引机；6、第二分流模；7、口模；8、定型模；9、法兰；10、第一分流模；11、压力传感器；12、主控制器；13、电机。
具体实施方式
如图1～图2所示一种新型隔热条挤压成型系统，包括原料仓1、下料段2、熔融段3、塑化段4、牵引机5，原料仓1与下料段2相连接，下料段2与熔融段3连接，熔融段3与塑化段4相连接，塑化段4与第一分流模10通过法兰9相连接，第一分流模10与第二分流模6相连接，第二分流模6的出料端与口模7的进料端相连接，口模7的出料端与定型模8相连接，牵引机5设置在定型模8的出料端旁侧，法兰9上设有压力传感器11，压力传感器11与主控制器相连接，主控制器12的输出端与牵引机5的电机13相连接。牵引机5牵引隔热条由塑化段4引出，依次穿过第一分流模10、第二分流模6、口模7、定型模8。
主控制器根据压力传感器11采集的信号，控制牵引机的电机13转速，从而控制隔热条的传送速度，控制了线速，提高生产效率和产品质量。主控制器采用PLC控制器。在熔融段对隔热条就行熔融，在塑化段对隔热条就行塑化。
定型模8上设有多个定型槽，口模7的出料口设有多个与定型槽形状相适应的走料槽。定型槽的形状可根据生产需要而定。
一种新型隔热条挤压成型系统的成型工艺，工艺包括以下步骤：
a)将隔热条原料从原料仓进入下料段，通过牵引机拉引，依次经过熔融段、塑化段加工；
b)加工过的隔热条通过第一分流模、第二分流模，之后穿过口模初成型后，进入定型模定型成型。具体工序为：加工过得隔热条穿过第一分流模、第二分流模，进入口模，由口模的走料槽穿出，完成初成型，然后进入定型模的定型槽中最后定型成型。
上面结合附图对本发明进行了示例性描述，显然本发明具体实现并不受上述方式的限制，只要采用了本发明的方法构思和技术方案进行的各种改进，或未经改进直接应用于其它场合的，均在本发明的保护范围之内。

Claims (5)

1.一种新型隔热条挤压成型系统，包括原料仓(1)、下料段(2)、熔融段(3)、塑化段(4)、牵引机(5)，所述的原料仓(1)与下料段(2)相连接，下料段(2)与熔融段(3)连接，熔融段(3)与塑化段(4)相连接，其特征在于：所述的塑化段(4)与第一分流模(10)通过法兰(9)相连接，第一分流模(10)与第二分流模(6)相连接，所述的第二分流模(6)的出料端与口模(7)的进料端相连接，所述的口模(7)的出料端与定型模(8)相连接，所述的牵引机(5)设置在定型模(8)的出料端旁侧，所述的法兰(9)上设有压力传感器(11)，所述的压力传感器(11)与主控制器相连接，所述的主控制器(12)的输出端与牵引机(5)的电机(13)相连接。
2.根据权利要求1所述的一种新型隔热条挤压成型系统，其特征在于：所述的牵引机(5)牵引隔热条由塑化段(4)引出，依次穿过第一分流模(10)、第二分流模(6)、口模(7)、定型模(8)。
3.根据权利要求1所述的一种新型隔热条挤压成型系统，其特征在于：所述的主控制器根据压力传感器(11)采集的信号，控制牵引机的电机(13)转速。
4.根据权利要求3所述的一种新型隔热条挤压成型系统，其特征在于：所述的主控制器采用PLC控制器。
5.根据权利要求1所述的一种新型隔热条挤压成型系统，其特征在于：所述的定型模(8)上设有多个定型槽，所述的口模(7)的出料口设有多个与所述定型槽形状相适应的走料槽。
CN2011203450844U 2011-09-15 2011-09-15 一种新型隔热条挤压成型系统 Expired - Fee Related CN202241883U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102303398A (zh) * 2011-09-15 2012-01-04 芜湖精塑实业有限公司 隔热条挤压成型系统

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102303398A (zh) * 2011-09-15 2012-01-04 芜湖精塑实业有限公司 隔热条挤压成型系统

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