CN202199552U - Steel plate cleaning machine - Google Patents
Steel plate cleaning machine Download PDFInfo
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- CN202199552U CN202199552U CN2011202563050U CN201120256305U CN202199552U CN 202199552 U CN202199552 U CN 202199552U CN 2011202563050 U CN2011202563050 U CN 2011202563050U CN 201120256305 U CN201120256305 U CN 201120256305U CN 202199552 U CN202199552 U CN 202199552U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 34
- 239000010959 steel Substances 0.000 title claims abstract description 34
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000003595 mist Substances 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 239000002828 fuel tank Substances 0.000 claims description 46
- 230000001105 regulatory effect Effects 0.000 claims description 20
- 230000008676 import Effects 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 241000239290 Araneae Species 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 13
- 238000013461 design Methods 0.000 abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000004080 punching Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
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- 239000004814 polyurethane Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
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- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility mode relates to a steel plate cleaning machine which comprises a cleaning machine body, a roller group, a motor driving system, a cleaning oil filtering and spraying system, an oil mist treater, safety locks and a walking device which are mutually connected. The cleaning machine body comprises an upper tank body, a lower tank body, a lower machine body, a steel plate guider and inlet and outlet supporting wheel rollers; the roller group comprises a leading-in roller group, a brush roller group and a wringing roller group; the motor driving system comprises a leading-in roller driver, a wringing roller driver and a brush roller driver; the cleaning oil filtering and spraying system comprises a cleaning oil tank, electric heaters, a thermal resistor, a liquid level meter, a spraying and filtering pump, a valve, a magnetic filter, a duplex filter, spraying oil pipes and spraying nozzles; oil stain treaters are installed on the upper tank body of the cleaning machine by installing plates; each safety lock consists of an air cylinder, an air cylinder joint, a support, a pin shaft and the like which are mutually connected; and the walking device comprises a motor reducer driver, a transmission shaft, a transmission chain wheel, walking guide wheels, walking rails and the like. The steel plate cleaning machine has reasonable design, safe and reliable performance and remarkable application effect.
Description
Technical field
The utility model relates to a kind of cleaning machine, particularly a kind of steel plate cleaning machine.
Background technology
At present, the punching automation line equipment of domestic main automobile manufacturing company is external import, and the punch line of domestic kart manufacturer is operation manually, and production efficiency is low, and product quality can't guarantee, and easily production accident take place.
The steel plate cleaning machine is used to accept flexible magnetic belt conveyor and carries the plate of coming as one of the first unit of punching automation line line visual plant, and is transported to next station after plate cleaned oiling.When whole line punching press automobile was used exterior panel, the steel plate cleaning machine was in working position work; When whole line punching press automobile during with interior plate: the steel plate cleaning machine reaches treats the seat in the plane.
Therefore, effectively address the above problem, automobile manufacturing company is reduced production costs, enhance productivity, improve the quality of products, protect man-machine safety, deeply researching and developing punching automation line equipment is that those skilled in the art are badly in need of one of important problem of setting about researching and developing.
The utility model content
The purpose of the utility model is to overcome above-mentioned weak point, and a kind of reasonable in design, the significant steel plate cleaning machine of effect are provided.
For realizing that the technical scheme that above-mentioned purpose the utility model is adopted is:
A kind of steel plate cleaning machine is characterized in that this machine is filtered spraying system, mist of oil processor, safety lock and running gear and connected to form by cleaning machine body, roller group, motor driven systems, wash oil.
Said cleaning machine body comprises upper box, lower box, cleaning machine bottom body, steel plate guiding and imports and exports the support roller roller-way; Adopt the alignment pin location between said upper box and the lower box, high-strength bolt is connected; Said cleaning machine bottom body is installed in the lower box bottom, adopts high-strength bolt to be connected with lower box; Said steel plate guiding is installed between the upper and lower casing; Said import and export support roller roller-way is installed in lower box and imports and exports both sides.
Said roller group comprises draw roll group, brush roll group and squeeze roll group; Said draw roll group is made up of last draw roll, following draw roll, draw roll cylinder, cylinder jointing, roll support, diaphragm seal; Upper and lower draw roll spindle nose all is equipped with bearing slider bearing, slide block bearing track; In the bearing slider bearing self-aligning roller bearing is housed, bearing cap is equipped with at two ends; Said draw roll cylinder is fixed on the two ends of upper box through flange; Said cylinder jointing is threaded with the draw roll cylinder, through pressing plate connection bearing slide block bearing; Said roll support is installed in the bearing slider bearing bottom surface at draw roll lower roll two ends, is connected with lower box; Said diaphragm seal is installed on the bearing cap of bearing slider bearing; Said brush roll group is made up of support between last brush roll, following brush roll, brush roll lift-bolt, roller, roll support and diaphragm seal; Upper and lower brush roll spindle nose all is equipped with bearing slider bearing, slide block bearing track; In the bearing slider bearing self-aligning roller bearing is housed, bearing cap is equipped with at two ends; Said brush roll lift-bolt is installed on the bearing slider bearing at brush roll two ends through pressing plate, is connected through flange with upper box; Support being installed in down on the bearing slider bearing at brush roll two ends between said roller, can effectively regulate the distance between the brush roll up and down; Said roll support is installed in the bearing slider bearing bottom surface at brush roll lower roll two ends, is connected with lower box; Said diaphragm seal is installed on the bearing cap of bearing slider bearing; Said squeeze roll group is made up of last squeeze roll, following squeeze roll, squeeze roll cylinder, cylinder jointing, roll support, diaphragm seal; Upper and lower squeeze roll spindle nose all is equipped with bearing slider bearing, slide block bearing track; In the bearing slider bearing self-aligning roller bearing is housed, bearing cap is equipped with at two ends; Said squeeze roll cylinder is fixed on the two ends of upper box through flange; Said cylinder jointing is threaded with the squeeze roll cylinder, through pressing plate connection bearing slide block bearing; Said roll support is installed in the bearing slider bearing bottom surface at squeeze roll lower roll two ends, is connected with lower box; Said diaphragm seal is installed on the bearing cap of bearing slider bearing.
Said motor driven systems comprises that introducing, squeeze roll drive and brush roll drives; Said introducing, squeeze roll drive to be made up of motor reducer, sprocket wheel, chain and regulating wheel, and motor reducer is installed on the fuel tank frame, and motor reducer drive sprocket, chain drive the roller rotation, and regulating wheel is installed in the lower box termination; Said brush roll drives to be made up of motor reducer, sprocket wheel, chain and regulating wheel, and motor reducer is installed on the fuel tank frame other end, and motor reducer drive sprocket, chain drive the roller rotation, and regulating wheel is installed in another termination of lower box.
Said wash oil is filtered spraying system and is comprised wash oil fuel tank, electric heater, thermal resistance, liquid level gauge, injection filter pump, valve, magnetic filter, duplex strainer, injection oil pipe and nozzle; Said wash oil fuel tank is installed in cleaning machine lower box bottom; Said electric heater is installed in fuel tank two side bottoms; Said thermal resistance is installed in fuel tank one bottom portion; Said liquid level gauge is installed in fuel tank one end; Said injection filter pump, valve, magnetic filter, duplex strainer are connected with high-strength bolt, are installed in fuel tank body one end; Said magnetic filter is installed in the fuel-tank outlet place; Said duplex strainer is a parallel-connection structure, is installed on the frame; Said injection oil pipe is arranged in the both sides, front and back of brush roll, every side two rows, totally four rows, respectively at part through before the brush roll with afterwards the upper and lower surfaces of part being carried out hydro-peening; Said nozzle is installed in and sprays on the oil pipe.
Said safety lock is installed in the roller two ends, fixes with upper box, is connected to form with cylinder, cylinder joint, bearing, backing plate, supporting plate, pressing plate, connecting rod, bearing pin by safety lock.
Said greasy dirt processor is installed on the cleaning machine upper box through installing plate, and the greasy dirt processor can prevent effectively that the inner mist of oil of cleaning machine is diffused into the device external contaminated environment.
Said running gear comprises motor reducer driving, power transmission shaft, drive sprocket, chain, walking directive wheel, walking track, bearing spider and mounting bracket; Said motor reducer drives with bolt and is installed in cleaning machine fuel tank frame bottom, and motor reducer drives the walking directive wheel through sprocket wheel, chain, power transmission shaft and walks in orbit; Said walking directive wheel is installed on the support of fuel tank frame bottom through bearing spider, and contacts with the rolling of walking track; Totally two on said walking track is arranged in the cleaning machine two bottom sides.
The beneficial effect of the utility model is: the utility model is used to clean the automobile punching press and uses exterior panel; Be installed in the first unit of automobile punch line line; Be used to accept belt feeder and carry the plate of coming, can satisfy the cleaning of maximum plate 4000mmx2000mmx2mm, maximum delivery speed 90m/min.It is blank that this machine has been filled up domestic correlation technique, reduced the production cost of automobile manufacturing company, improved production efficiency.This machine reasonable in design, performance is safe and reliable, obvious application effect.
Description of drawings
Fig. 1 is the cleaning machine body front view of the utility model;
Fig. 2 is the cleaning machine body side view of the utility model;
Fig. 3 is the draw roll picture group of the utility model;
Fig. 4 is the brush roll picture group of the utility model;
Fig. 5 is the squeeze roll picture group of the utility model;
Fig. 6 is the motor driven systems front view of the utility model;
Fig. 7 is the motor driven systems side view of the utility model;
Fig. 8 is that the wash oil of the utility model is filtered the spraying system front view;
Fig. 9 is that the wash oil of the utility model is filtered the spraying system vertical view;
Figure 10 is the safety lock front view of the utility model;
Figure 11 is the safety lock vertical view of the utility model;
Figure 12 is the running gear front view of the utility model;
Figure 13 is the running gear side view of the utility model.
Among the figure:
The cleaning machine body:
1-1 cleaning machine upper box, 1-2 cleaning machine lower box, 1-3 cleaning machine bottom body, 1-4 steel plate guiding, 1-5 imports and exports the support roller roller-way, and 1-6 sprays oil pipe, 1-7 nozzle, 1-8 mist of oil treating apparatus;
The roller group:
The draw roll group:
The last draw roll of 2-1, draw roll under the 2-2,2-3 draw roll cylinder, 2-4 cylinder jointing, 2-5 roll support, 2-6 diaphragm seal, 2-7 bearing slider bearing, 2-8 slide block bearing track, 2-9 bearing cap, 2-10 cylinder adpting flange;
The brush roll group:
The last brush roll of 2-11, brush roll under the 2-12,2-13 brush roll lift-bolt supports between the 2-14 roller, 2-15 roll support, 2-16 bearing slider bearing, 2-17 slide block bearing track, 2-18 diaphragm seal, 2-19 bearing cap, 2-20 screw rod adpting flange;
The squeeze roll group:
The last squeeze roll of 2-21, squeeze roll under the 2-22,2-23 squeeze roll cylinder, 2-24 cylinder jointing, 2-25 roll support, 2-6 diaphragm seal, 2-27 bearing slider bearing, 2-28 slide block bearing track, 2-29 bearing cap, 2-30 cylinder adpting flange;
Motor driven systems;
3-1 introduces, squeeze roll drive motors reductor, and 3-2 introduces, the squeeze roll drive sprocket, and 3-3 introduces, the squeeze roll driving chain; 3-4, draw roll regulating wheel, 3-5 brush roll drive motors reductor; 3-6 brush roll drive sprocket, 3-7 brush roll driving chain, 3-8 brush roll regulating wheel;
Wash oil is filtered spraying system:
4-1 wash oil fuel tank, the 4-2 electric heater, the 4-3 thermal resistance, the 4-4 liquid level gauge, 4-5 sprays filter pump, 4-6 valve, 4-7 magnetic filter, 4-8 duplex strainer;
Safety lock:
The 5-1 safety lock is used cylinder, 5-2 cylinder joint, 5-3 bearing, 5-4 backing plate, 5-5 supporting plate, 5-6 pressing plate, 5-7 connecting rod, 5-8 bearing pin;
The greasy dirt processor:
1-8 greasy dirt processor;
Running gear:
6-1 drive motors reductor, 6-2 power transmission shaft, 6-3 drive sprocket, 6-4 chain, the 6-5 directive wheel of walking, the 6-6 track of walking, 6-7 bearing spider, 6-8 mounting bracket.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, details are as follows to the specific embodiment, structure, the characteristic that provide according to the utility model:
Like Fig. 1-shown in Figure 13, a kind of steel plate cleaning machine, this machine filters spraying system, safety lock, mist of oil processor, running gear by cleaning machine body, roller group, motor driven systems, wash oil and connects to form.
Said cleaning machine body comprises upper box 1-1, lower box 1-2, cleaning machine bottom body 1-3, steel plate guiding 1-4 and imports and exports support roller roller-way 1-5.Adopt the alignment pin location between said upper box 1-1 and the lower box 1-2, high-strength bolt is connected; Said cleaning machine bottom 1-3 body is installed in the lower box bottom, adopts high-strength bolt to be connected with lower box; Said steel plate guiding 1-4 is installed between the upper and lower casing; Said import and export support roller roller-way 1-5 is installed in lower box and imports and exports both sides.
The setting of these parts and effect characteristics are following:
Upper box 1-1, the lower box 1-2 of cleaning machine are the rigidity weldment, and welding does not continuously firmly have the seepage phenomenon and takes place.Internal body has dividing plate, and dividing plate is divided into three chambeies to draw roll, brush roll, squeeze roll.
Cleaning machine bottom body 1-3 rigidity weldment has good strength and stiffness, can bear bigger weight.
The generation that steel plate guiding 1-4 can well stop to get stuck phenomenon, the steel plate guiding adopts copper material, does not hinder plate.
Import and export support roller roller-way 1-5 and adopt good fortune to take turns roller-way, can well steel plate imported, derive, carry steadily.
Said roller group comprises draw roll group, brush roll group and squeeze roll group.Said draw roll group is made up of last draw roll 2-1, following draw roll 2-2, draw roll cylinder 2-3, cylinder jointing 2-4, roll support 2-5, diaphragm seal 2-6; Upper and lower draw roll spindle nose all is equipped with bearing slider bearing 2-7, slide block bearing track 2-8; In the bearing slider bearing 2-7 self-aligning roller bearing is housed, bearing cap 2-9 is equipped with at two ends; Said draw roll cylinder is fixed on the two ends of upper box through flange 2-10; Said cylinder jointing 2-4 is threaded with draw roll cylinder 2-3, through pressing plate connection bearing slide block bearing 2-7; Said roll support 2-5 is installed in the bearing slider bearing 2-7 bottom surface at draw roll lower roll two ends, is connected with lower box; Said diaphragm seal 2-6 is installed on the bearing cap 2-9 of bearing slider bearing 2-7; Said brush roll group by last brush roll 2-11, down support 2-14, roll support 2-15, diaphragm seal 2-16 between brush roll 2-12, brush roll lift-bolt 2-13, roller and form; Upper and lower brush roll spindle nose all is equipped with bearing slider bearing 2-17, slide block bearing track 2-18; In the bearing slider bearing 2-17 self-aligning roller bearing is housed, bearing cap 2-19 is equipped with at two ends; Said brush roll lift-bolt 2-13 is installed in through pressing plate on the bearing slider bearing at brush roll two ends, is connected through flange 2-20 with upper box; Support 2-14 between said roller and be installed in down on the bearing slider bearing 2-16 at brush roll two ends, can effectively regulate the distance between the brush roll up and down; Said roll support 2-15 is installed in the bearing slider bearing 2-16 bottom surface at brush roll lower roll two ends, is connected with lower box; Said diaphragm seal 2-18 is installed in 2-19 on the bearing cap of bearing slider bearing; Said squeeze roll group is made up of last squeeze roll 2-21, following squeeze roll 2-22, squeeze roll cylinder 2-23, cylinder jointing 2-24, roll support 2-25, diaphragm seal 2-26; Upper and lower squeeze roll spindle nose all is equipped with bearing slider bearing 2-27, slide block bearing track 2-28; In the bearing slider bearing 2-28 self-aligning roller bearing is housed, bearing cap 2-29 is equipped with at two ends; Said squeeze roll cylinder 2-23 is fixed on the two ends of upper box through flange 2-30; Said cylinder jointing 2-24 is threaded with the squeeze roll cylinder, through pressing plate connection bearing slide block bearing 2-27; Said roll support 2-25 is installed in the bearing slider bearing 2-27 bottom surface at squeeze roll lower roll two ends, is connected with lower box; Said diaphragm seal 2-26 is installed on the bearing cap 2-29 of bearing slider bearing 2-27.
The setting of these parts and effect characteristics are following:
Draw roll top roll 2-1, lower roll 2-2 internal mandrel are iron core, and core exterior surface is a polyurethane.
Brush roll top roll 2-11, lower roll 2-12 internal mandrel are iron core, and core exterior surface is the hard nylon bristle.
Squeeze roll top roll 2-2, lower roll 2-22 internal mandrel are iron core, and core exterior surface is a nonwoven.
Air cylinder driven is all adopted in the rise and fall of draw roll top roll 2-1, squeeze roll top roll 2-21; Because the compressibility of gas; Use cylinder to compress in the time of effectively to alleviate work steel plate to the impact of roll surface; And air cylinder driven cleans, safeguards simple and convenient, and air cylinder driven can effectively provide needed operating pressure between roller surfaces and the plate.Import steel plate and sealing function because draw roll 2-1 only rises, cylinder pressure is required to fix, general artificial manual adjustments generally need not after the rigging up and debugging well to adjust again.The cylinder pressure at squeeze roll 2-21 two ends is moving automatically to be regulated, and system can require to carry out automatically pressure adjustment and constant production according to different plates and oil film thickness.Pressure adjustment and constant use electronically controlled proportional valve can effectively be adjusted squeeze roll pressure.Behind the equipment downtime, in order to prevent up-down rollers face length time compressive deformation, draw roll top roll 2-1, squeeze roll top roll 2-21 can promote automatically, thereby the protection roller increases the service life.
A pair of cleaning roller 2-11,2-12 the traffic direction of direction of rotation and part opposite.
The linear speed that rotatablely moves with production line of said draw roll 2-2 and squeeze roll 2-22 is consistent; The remaining oil film of accomplishing matting piece surface afterwards is even, adjusts the thickness of remaining oil film through the applying degree (needed operating pressure between roller surfaces and the plate) of adjustment squeeze roll top roll and lower roll.
Said motor driven systems comprises that introducing, squeeze roll drive and brush roll drives.Said introducing, squeeze roll drive to be made up of motor reducer 3-1, sprocket wheel 3-2, chain 3-3 and regulating wheel 3-4; Motor reducer 3-1 is installed on the fuel tank frame; Motor reducer 3-1 drive sprocket 3-2, chain 3-3 drive the roller rotation, and regulating wheel 3-4 is installed in the lower box termination; Said brush roll drives to be made up of motor reducer 3-5, sprocket wheel 3-6, chain 3-7 and regulating wheel 3-8; Motor reducer 3-5 is installed on the fuel tank frame other end; Motor reducer 3-5 drive sprocket 3-6, chain 3-7 drive the roller rotation, and regulating wheel 3-8 is installed in another termination of lower box.
The setting of these parts and effect characteristics are following:
Introducing, squeeze roll drive motors reductor 3-1 are installed on the fuel tank frame, and easy for installation, it is little to take up room, and adopt reducing motor, frequency control, and the velocity of rotation frequency conversion is adjustable.
Regulating wheel 3-4 is installed on the fuel tank frame, and tensioning is convenient.
Brush roll drive motors reductor 3-5 is installed on the fuel tank frame, and easy for installation, it is little to take up room.Adopt the SEW reducing motor, frequency control, the velocity of rotation frequency conversion is adjustable.
Regulating wheel 3-8 is installed on the fuel tank frame, and tensioning is convenient and reliable.
Said wash oil is filtered spraying system and is comprised wash oil fuel tank 4-1, electric heater 4-2, thermal resistance 4-3, liquid level gauge 4-4, sprays filter pump 4-5, valve 4-6, magnetic filter 4-7, duplex strainer 4-8, injection oil pipe 1-6 and nozzle 1-7.Said wash oil fuel tank 4-1 is installed in cleaning machine lower box 1-3 bottom; Said electric heater 4-2 is installed in fuel tank 4-1 two side bottoms; Said thermal resistance 4-3 is installed in fuel tank 4-1 one bottom portion; Said liquid level gauge 4-4 is installed in fuel tank 4-1 one end; Said injection filter pump 4-5, valve 4-6, magnetic filter 4-7, duplex strainer 4-8 are connected with high-strength bolt, are installed in fuel tank 4-1 body one end; Said magnetic filter 4-7 is installed in the fuel-tank outlet place; Said duplex strainer 4-8 is a parallel-connection structure, is installed on the frame.Said injection oil pipe 1-6 is arranged in the both sides, front and back of brush roll, every side two rows, totally 4 rows, respectively at part through before the brush roll with afterwards the upper and lower surfaces of part being carried out hydro-peening; Said nozzle 1-7 is installed in and sprays on the oil pipe.
The setting of these parts and effect characteristics are following:
Said wash oil 4-1 fuel tank is installed in cleaning machine lower box bottom; Each unit is equipped with the flow velocity that baffle plate is used to reduce wash oil in the casing in the fuel tank casing; To reach the function of the precleaning that precipitates larger particles, the fuel tank both sides are provided with AD and are convenient to the cleaning of fuel tank, maintenance and maintenance.
Said electric heater 4-2 is installed in fuel tank two side bottoms, and wash oil is carried out heat treated, and independently control loop is set, to guarantee that winter, equipment also can reach best cleaning oiling effect.Thermostat is set with adjustable temperature setup parameter, adjusts automatically with the Current Temperatures according to wash oil; When oily temperature is lower than setting value, thermostat begin the heating, be heated to design temperature after, quit work automatically.Wash oil after the heating can play better cleaning effect to steel plate.
Said liquid level gauge 4-4 can effectively show liquid level condition in the fuel tank, has the sender function simultaneously.
Said magnetic filter 4-7 has stronger adsorptivity, can effectively remove the magnetic particle in the wash oil, and magnetic filter can periodic cleaning.
Said duplex strainer 4-8 is a parallel-connection structure, is equipped with one with one, filtering accuracy 10 μ, and filter has the pressure reduction warning device, and pressure reduction reaches 2kg/cm before and after filter core stops up it
2The time, system sends cue, and manual work is carried out filter and is switched.The dismounting of filter and filter core are changed simple and convenient, and need not to interrupt the operation of cleaning machine.
Said injection oil pipe 1-6 adopts the bigger seamless steel pipe of diameter to make, can be effectively the even wash oil pressure in the pipeline, guarantee that the wash oil flow when each shower nozzle is worked is even.
Said nozzle 1-7 adopts brute force to wash away nozzle the upper and lower surface of plate is washed, and can effectively remove the foul on the plate.
Said safety lock is installed in the roller two ends, and 1-1 fixes with upper box, is connected to form with cylinder 5-1, cylinder joint 5-2, bearing 5-3, backing plate 5-4, supporting plate 5-5, pressing plate 5-6, connecting rod 5-7, bearing pin 5-8 by safety lock.
The setting of these parts and effect characteristics are following:
Last draw roll, go up squeeze roll promote automatically put in place after, safety lock can be by effectively holding roller, prevent that cylinder from dying after, roller descends, the compressing lower roll, thereby cause the roller distortion, influence roller service life.
Said greasy dirt processor 1-8 is installed on the cleaning machine upper box 1-1 through installing plate.
The setting of these parts and effect characteristics are following:
Greasy dirt processor 1-8 can prevent effectively that the inner mist of oil of cleaning machine is diffused into the device external contaminated environment.
Said running gear comprises that motor reducer drives 6-1, power transmission shaft 6-2, drive sprocket 6-3, chain 6-4, walking directive wheel 6-5, walking track 6-6, bearing spider 6-7 and mounting bracket 6-8.Said motor reducer drives 6-1 and is installed in cleaning machine fuel tank frame bottom with bolt, and motor reducer drives walking directive wheel 6-5 through sprocket wheel 6-3, chain 6-4, power transmission shaft 6-2 and on track 6-6, walks; Said walking directive wheel 6-5 is installed in 6-8 on the support of fuel tank frame bottom through bearing spider 6-7, and rolls with walking track 6-6 and to contact; Totally two of said walking track 6-6 are arranged in the cleaning machine two bottom sides.
The setting of these parts and effect characteristics are following:
Motor reducer drives 6-1: adopt single shaft reducing motor to drive, and frequency control, the speed of travel is adjustable, operates steadily.
Walking directive wheel 6-5: adopt one-sided wheel rim guiding steel wheel, before and after two siding tracks, respectively establish one, guiding walking on the track, supported weight.Guiding accuracy is high, installs easy to adjust.
Walking track 6-6: about respectively establish 1,4 walking directive wheel 6-5 walk above that, guiding accuracy is high, installs easy to adjustly, operates steadily, reliably.
Bearing spider 6-7 adopts steel design, in debug heart roller bearing, easy for installation, bearing capacity is strong.
This machine is whole to be connected: running gear is fixedly set in ground; The cleaning machine underpart is symmetrically fixed on the running gear, and promptly mounting bracket 6-8 four point symmetries of cleaning machine underpart 1-3 and running gear are fixed; Same cleaning machine lower box is fixed on the cleaning machine underpart; Be that cleaning machine lower box 1-2 and cleaning machine underpart 1-3 fix; Wash oil is filtered spraying system and is installed in the cleaning machine underpart; Cleaning machine upper box and lower box are fixed; The rod group is installed on the cleaning machine in the lower box; Greasy dirt processor, safety lock are installed on the cleaning machine upper box, adopt bolt to connect between each parts.
Operation principle and primary structure characteristics:
This steel plate cleaning machine main application be to the automobile external-use sheet metal before punching press; Use cleaning rust-proof oil to clean to surface of steel plate with high lubricating property; To remove its surperficial dust, iron filings, greasy dirt etc.; Then at outlet side to the steel plate oiling, to improve the punch process property and the antirust ability of steel plate.Mainly connect to form by cleaning machine body, roller group, motor driven systems, wash oil filtration spraying system, pneumatic system, mist of oil treating apparatus, running gear.
Its groundwork principle is: plate is sent into cleaning area equably after a last operation gets into draw roll through support roller; The nozzle that washes away through even dense arrangement washes with the upper and lower surface of cleansing medium to the whole width of plate; Sheet material is scrubbed the sheet material upper and lower surface through a pair of brush roll afterwards, and the impurity that sticks on the sheet material is brushed, and passes through rinsing area then; By two groups of jet pipes up and down the plate top and bottom are washed; Sump oil is rinsed out, after the process squeeze roll is removed the unnecessary clean antirust oil of plate surface then, export subsequent processing to.
The cylinder pressure at draw roll two ends is regulated manually, generally need not to adjust the cylinder pressure at draw roll two ends after the rigging up and debugging well again.
The cylinder pressure at squeeze roll two ends is moving automatically to be regulated, and system can require to carry out automatically pressure adjustment and constant pressure according to different plates and oil film thickness.
Behind the equipment downtime, in order to prevent up-down rollers face length time compressive deformation, the top roll of draw roll and squeeze roll can promote automatically, thereby the protection roller increases the service life.
Each roller bearings at both ends adopts the self-regulated axle to hold, the distortion when working to adapt to roller.
Each roller two end axles bearing is taked high accuracy guide rail guidance mode, to improve the stability of sheet material operation.
For improving cleaning performance, use brute force to wash away nozzle, the pressure automatic and adjustable is to guarantee the developing result of brush roll to plate.
The cleaning machine fuel tank has and adds temperature function automatically, to guarantee that winter, equipment also can reach best cleaning oiling effect.Add the thermal recovery Electric heating.
Fuel tank is equipped with liquid level gauge, and liquid level is crossed when hanging down can automatic alert replenish clean antirust oil.
For preventing that mist of oil from overflowing contaminated environment; Clean oiler mist of oil reclaiming clean treating apparatus is housed, the mist of oil that produces when cleaning machine is worked is extracted out, after gas and oil separating plant separates mist of oil; The pure air that reaches discharging standards is discharged, and oil reclaims the system that flows back to.
This machine reasonable in design, performance are safe and reliable, are convenient to processing and manufacturing, assembling, transportation, installation, and easy to maintenance.
Above-mentioned with reference to embodiment to the detailed description that the steel plate cleaning machine carries out, be illustrative rather than determinate; Therefore in the variation and the modification that do not break away under the utility model general plotting, should belong within the protection domain of the utility model.
Claims (1)
1. a steel plate cleaning machine is characterized in that this machine is filtered spraying system, mist of oil processor, safety lock and running gear and connected to form by cleaning machine body, roller group, motor driven systems, wash oil;
Said cleaning machine body comprises upper box, lower box, cleaning machine bottom body, steel plate guiding and imports and exports the support roller roller-way; Adopt the alignment pin location between said upper box and the lower box, high-strength bolt is connected; Said cleaning machine bottom body is installed in the lower box bottom, adopts high-strength bolt to be connected with lower box; Said steel plate guiding is installed between the upper and lower casing; Said import and export support roller roller-way is installed in lower box and imports and exports both sides;
Said roller group comprises draw roll group, brush roll group and squeeze roll group; Said draw roll group is made up of last draw roll, following draw roll, draw roll cylinder, cylinder jointing, roll support, diaphragm seal; Upper and lower draw roll spindle nose all is equipped with bearing slider bearing, slide block bearing track; In the bearing slider bearing self-aligning roller bearing is housed, bearing cap is equipped with at two ends; Said draw roll cylinder is fixed on the two ends of upper box through flange; Said cylinder jointing is threaded with the draw roll cylinder, through pressing plate connection bearing slide block bearing; Said roll support is installed in the bearing slider bearing bottom surface at draw roll lower roll two ends, is connected with lower box; Said diaphragm seal is installed on the bearing cap of bearing slider bearing; Said brush roll group is made up of support between last brush roll, following brush roll, brush roll lift-bolt, roller, roll support, diaphragm seal; Upper and lower brush roll spindle nose all is equipped with bearing slider bearing, slide block bearing track; In the bearing slider bearing self-aligning roller bearing is housed, bearing cap is equipped with at two ends; Said brush roll lift-bolt is installed on the bearing slider bearing at brush roll two ends through pressing plate, is connected through flange with upper box; Support between said roller and be installed in down on the bearing slider bearing at brush roll two ends; Said roll support is installed in the bearing slider bearing bottom surface at brush roll lower roll two ends, is connected with lower box; Said diaphragm seal is installed on the bearing cap of bearing slider bearing; Said squeeze roll group is made up of last squeeze roll, following squeeze roll, squeeze roll cylinder, cylinder jointing, roll support, diaphragm seal; Upper and lower squeeze roll spindle nose all is equipped with bearing slider bearing, slide block bearing track; In the bearing slider bearing self-aligning roller bearing is housed, bearing cap is equipped with at two ends; Said squeeze roll cylinder is fixed on the two ends of upper box through flange; Said cylinder jointing is threaded with the squeeze roll cylinder, through pressing plate connection bearing slide block bearing; Said roll support is installed in the bearing slider bearing bottom surface at squeeze roll lower roll two ends, is connected with lower box; Said diaphragm seal is installed on the bearing cap of bearing slider bearing;
Said motor driven systems comprises that introducing, squeeze roll drive and brush roll drives; Said introducing, squeeze roll drive to be made up of motor reducer, sprocket wheel, chain and regulating wheel; Motor reducer is installed on the fuel tank frame, and motor reducer drive sprocket, chain drive the roller rotation, and regulating wheel is installed in the lower box termination; Said brush roll drives to be made up of motor reducer, sprocket wheel, chain and regulating wheel, and motor reducer is installed on the fuel tank frame other end, and motor reducer drive sprocket, chain drive the roller rotation, and regulating wheel is installed in another termination of lower box;
Said wash oil is filtered spraying system and is comprised wash oil fuel tank, electric heater, thermal resistance, liquid level gauge, injection filter pump, valve, magnetic filter, duplex strainer, injection oil pipe and nozzle; Said wash oil fuel tank is installed in cleaning machine lower box bottom; Said electric heater is installed in fuel tank two side bottoms; Said thermal resistance is installed in fuel tank one bottom portion; Said liquid level gauge is installed in fuel tank one end; Said injection filter pump, valve, magnetic filter, duplex strainer are connected with high-strength bolt, are installed in fuel tank body one end; Said magnetic filter is installed in the fuel-tank outlet place; Said duplex strainer is a parallel-connection structure, is installed on the frame; Said injection oil pipe is arranged in the both sides, front and back of brush roll, every side two rows, totally four rows; Said nozzle is installed in and sprays on the oil pipe;
Said safety lock is installed in the roller two ends, fixes with upper box, is connected to form with cylinder, cylinder joint, bearing, backing plate, supporting plate, pressing plate, connecting rod and bearing pin by safety lock;
Said greasy dirt processor is installed on the cleaning machine upper box through installing plate;
Said running gear comprises motor reducer driving, power transmission shaft, drive sprocket, chain, walking directive wheel, walking track, bearing spider and mounting bracket; Said motor reducer drives with bolt and is installed in cleaning machine fuel tank frame bottom, and motor reducer drives the walking directive wheel through sprocket wheel, chain, power transmission shaft and walks in orbit; Said walking directive wheel is installed on the support of fuel tank frame bottom through bearing spider, and contacts with the rolling of walking track; Totally two on said walking track is separately positioned on the cleaning machine two bottom sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202563050U CN202199552U (en) | 2011-07-20 | 2011-07-20 | Steel plate cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202563050U CN202199552U (en) | 2011-07-20 | 2011-07-20 | Steel plate cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202199552U true CN202199552U (en) | 2012-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202563050U Expired - Fee Related CN202199552U (en) | 2011-07-20 | 2011-07-20 | Steel plate cleaning machine |
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| CN (1) | CN202199552U (en) |
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