CN102962219A - Washing device for large-diameter multihole disc part - Google Patents
Washing device for large-diameter multihole disc part Download PDFInfo
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- CN102962219A CN102962219A CN2012104667161A CN201210466716A CN102962219A CN 102962219 A CN102962219 A CN 102962219A CN 2012104667161 A CN2012104667161 A CN 2012104667161A CN 201210466716 A CN201210466716 A CN 201210466716A CN 102962219 A CN102962219 A CN 102962219A
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- cleaning
- major diameter
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Abstract
The invention discloses a washing device for a large-diameter multihole disc part, wherein the washing device for the large-diameter multihole disc part is provided with an airtight box container; the box container is divided into a washing room and a drying room which are separated from each other; a plurality of washing spray heads and a supporting seat for the fixation of the disc part are arranged in the washing room; a part base is arranged in the drying room; and a ventilation hole is formed in the side wall of the drying room. The overall structure of the device is an airtight box, so that the prevention on the part from pollution caused by the outside environment during washing is guaranteed, and meanwhile, the environmental pollution caused by the splashing of washing liquid out of the washing device is prevented as well; since the interior of the airtight box is divided into the washing room and the drying room, various parts can be simultaneously washed and dried; the washing room and the drying room are arranged in an adjacent way, so that the transportation cost of the disc parts at the washing and drying stages is saved; meanwhile, after the completion of washing, a drying step is arranged, so that the disc part is dried in time; in such a way, the disc part is prevented from suffering from pollutions such as corrosion; and in addition, the device is high in automation degree and reliable in effect, saves manpower, promotes efficiency, and is used in the field of part washing.
Description
Technical field
The present invention is applied to the Cleaning of Parts field, particularly relates to a kind of cleaning device of part.
Background technology
For thin-walled porous type disk-like accessory, for example maximum gauge is about 4 meters, and thickness only is 30 millimeters disk-like accessory, has processed nearly more than 20,000 of intensive perfoliate irregular through holes on card.Because in manufacture process, through a lot of procedures, manufacture process can reach some months, therefore, have above dust and greasy dirt be bonded at pore inwall and two end faces, although after machining through oil removal treatment, because this type of pore is irregularly-shaped hole, so that there are many dirts can't be cleaned clean in the pore.
At present, cleaning method for this type of large-scale porous part, mostly be manually to use each pore of high pressure water cleaning, perhaps in the pond, scrub each pore with tube brush, although this type of way can make each pore obtain cleaning, but labour intensity is large, efficient is low, and human factor is more, brush many times can occur leaking or leak the phenomenon of washing several rounds.
Summary of the invention
For addressing the above problem, the invention provides a kind of device that can carry out to major diameter porous disk-like accessory automation cleaning oven dry.
The technical solution adopted for the present invention to solve the technical problems is: the cleaning device that a kind of major diameter porous disk-like accessory is provided, be provided with airtight box container, box container is divided into two spaced cleaning shops and dry house, be provided with some cleaning shower nozzles and the fixing bearing of disk-like accessory in the cleaning shop, be provided with the part base in the dry house, the sidewall of dry house is provided with passage.
Be further used as improvement of the present invention, be provided with the sidewall pedestal in the cleaning shop, bearing is arranged on the sidewall pedestal, and the link plate of union piece is housed on the bearing, cleans shower nozzle and is arranged on the both sides that disk-like accessory hangs face.
Be further used as improvement of the present invention, the cleaning shop outside is provided with transmission mechanism, the turbine and worm reduction box that transmission mechanism comprises motor and links to each other with motor output end, be provided with shaft coupling between motor and turbine and worm reduction box, shaft coupling is provided with case outward, be provided with transmission main shaft in the sidewall pedestal, bearing is connected with the belt that is provided with transferring power between belt pulley turbine and worm reduction box and belt pulley by transmission main shaft.
Be further used as improvement of the present invention, cleaning shop and dry house upside are equipped with cover plate, and cover plate length is not less than the diameter of disk-like accessory.
Be further used as improvement of the present invention, the part base is two steelframes that be arranged in parallel, and the steelframe span is provided with the roller of some support parts, and each roller is in the bilateral symmetry setting of steelframe, steelframe is provided with the rolling wheel support that supports each roller, and the steelframe top is provided with guide plate.
Be further used as improvement of the present invention, passage is two, and minute is located at edge and upper edge at the bottom of the dry house.
Be further used as improvement of the present invention, the box container lateral surface is provided with workbench and leads to the ladder of casing upside, and ladder both sides and box container upside are equipped with railing.
Be further used as improvement of the present invention, the bottom side of transmission mechanism and part base is provided with channel-section steel and foundation bolt assembly.
Be further used as improvement of the present invention, be provided with the conveyor track that communicates with each other in cleaning shop and the dry house, bearing is the some fulcrums that keep flat disk-like accessory that are arranged on the conveyor track, cleans shower nozzle and is arranged at upside and the downside that disk-like accessory is laid the plane.
Beneficial effect of the present invention: this equipments overall structure is airtight casing, avoid external environment to the pollution of disk-like accessory when guaranteeing to clean, simultaneously also avoided cleaning fluid to spill the environmental pollution that cleaning device causes, be divided into cleaning shop and dry house in the airtight casing, can clean and dry different parts simultaneously, the adjacent setting of cleaning shop and dry house, save disk-like accessory at the shipment and delivery cost of cleaning and baking stage, simultaneously baking step is set after cleaning is finished, in time part is dried, avoid the pollutions such as disk-like accessory corrosion, this plant automation degree is high, reliable for effect, save manpower, raising efficiency.
Description of drawings
The invention will be further described below in conjunction with the specific embodiment and accompanying drawing:
Fig. 1 is internal structure schematic diagram of the present invention;
Fig. 2 is dry house schematic diagram of the present invention;
Fig. 3 is transmission mechanism schematic diagram of the present invention;
Fig. 4 is dry house part base schematic diagram of the present invention;
Fig. 5 is dry house part base vertical view of the present invention.
The specific embodiment
With reference to Fig. 1 ~ Fig. 5, the cleaning device that a kind of major diameter porous disk-like accessory is provided of the present invention, be provided with airtight box container 1, box container 1 is divided into two spaced cleaning shops 2 and dry house 3, be provided with some cleaning shower nozzles 22 and the fixing bearing 21 of disk-like accessory in the cleaning shop 2, be provided with part base 31 in the dry house 3, the sidewall of dry house 3 is provided with passage 32.
This equipments overall structure is airtight casing, avoid external environment to the pollution of disk-like accessory when guaranteeing to clean, simultaneously also avoided cleaning fluid to spill the environmental pollution that cleaning device causes, be divided into cleaning shop 2 and dry house 3 in the airtight casing, can clean and dry different parts simultaneously, cleaning shop 2 and dry house 3 adjacent settings, save part at the shipment and delivery cost of cleaning and baking stage, simultaneously baking step is set after cleaning is finished, in time disk-like accessory is dried, avoid the pollutions such as disk-like accessory corrosion, this plant automation degree is high, reliable for effect, save manpower, raising efficiency.
As the preferred embodiment of the present invention, be provided with sidewall pedestal 5 in the cleaning shop 2, bearing 21 is arranged on the sidewall pedestal 5, and the link plate of union piece is housed on the bearing 21, cleans shower nozzle 22 and is arranged on the both sides that disk-like accessory hangs face.
In the cleaning process, cleaning shower nozzle 22 distributes in the disk-like accessory both sides, the deionized water of high pressure sprays from washer jet 22, impact is in disk-like accessory surface and pore, 6 row's blast tubes have been horizontally disposed with on cleaning shop 2 interior edges, each row's blast tube has arranged that 30 ~ 50 are cleaned shower nozzles 22, whole zone that can the ensuring coverage disk-like accessory.
As the preferred embodiment of the present invention, the outside of cleaning shop 2 is provided with transmission mechanism, transmission mechanism comprises motor 23 and the turbine and worm reduction box 24 that links to each other with motor 23 outputs, 24 of motor 23 and turbine and worm reduction boxes are provided with shaft coupling 27, be provided with case 28 outside the shaft coupling 27, be provided with transmission main shaft in the sidewall pedestal, bearing 21 is connected with belt pulley 26 by transmission main shaft,, 26 of turbine and worm reduction box 24 and belt pulleys are provided with the belt 25 of transferring power.
Transmission device is set, disk-like accessory can with bearing 21 rotations, be rotated disk-like accessory each pore can both be washed away by water column, when beginning to clean, motor is in lower-speed state, and disk-like accessory is made slow rotation, and rotating speed is 7rpm, after washing away 1 ~ 2 hour, the operator can judge by the observation window of cleaning shop the state of flushing, closes cleaning device, the starter motor high speed rotating in good time, the disk-like accessory rotating speed is 14rpm, and the water droplet that is attached to disk-like accessory is dished out by centrifugal force.
As the preferred embodiment of the present invention, cleaning shop 2 and dry house 3 upsides are equipped with cover plate 4, and cover plate 4 length are not less than the diameter of disk-like accessory.
As the preferred embodiment of the present invention, part base 31 is two steelframes that be arranged in parallel 33, steelframe 33 spans are provided with the roller 34 of some support parts, each roller 34 is in the bilateral symmetry setting of steelframe 33, steelframe 33 is provided with the rolling wheel support 35 that supports each roller 34, and steelframe 33 tops are provided with guide plate 36.
Many row's rollers 34 are set, and the part of adaptation sizes is put into dry house 3 and is cleaned, and part base 31 is two steelframes that be arranged in parallel 33, guarantees the part steady positioning, and steelframe 33 tops are provided with guide plate 36, make things convenient for part to put into part base 31.
As the preferred embodiment of the present invention, passage 32 is two and minute is located at edge, 3 end of dry house and upper edge.
During oven dry, utilize outside dehumidifier to pass through up and down flowing of two passages 32 realization dry airs, thereby realize the purpose of dry part.
As the preferred embodiment of the present invention, box container 1 lateral surface is provided with workbench 11 and leads to the ladder 12 of casing upside, and ladder 12 both sides and box container 1 upside are equipped with railing 13.
Be provided with workbench 11 and ladder 12 makes things convenient for the workman to work.
As the preferred embodiment of the present invention, the bottom side of transmission mechanism and part base 31 is provided with channel-section steel and foundation bolt assembly 14.
Make equipment guarantee in the course of the work to stablize, part is heavier, avoids occurring equipment and beats.
As the preferred embodiment of the present invention, be provided with the conveyor track that communicates with each other in cleaning shop 2 and the dry house 3, bearing 21 cleans shower nozzle 22 and is arranged at upside and the downside that disk-like accessory is laid the plane for being arranged on the some fulcrums that keep flat disk-like accessory on the conveyor track.
Conveyor track formula flowing water cleaning, drying mode, bearing 21 are moved with conveyor track, and efficient is high, reduce handling part operation, increase work efficiency, and reduce workload, and disk-like accessory lies on the conveyor track simultaneously, and positioning stablity is installed.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art also can make equivalent variations or replacement under the prerequisite of spirit of the present invention, the modification that these are equal to or replacement all are included in the application's claim limited range.
Claims (9)
1. the cleaning device of a major diameter porous disk-like accessory, it is characterized in that: be provided with airtight box container (1), described box container (1) is divided into two spaced cleaning shops (2) and dry house (3), be provided with some cleaning shower nozzles (22) and the fixing bearing of disk-like accessory (21) in the described cleaning shop (2), be provided with part base (31) in the described dry house (3), the sidewall of described dry house (3) is provided with passage (32).
2. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: be provided with sidewall pedestal (5) in the described cleaning shop (2), described bearing (21) is arranged on the sidewall pedestal (5), the link plate that connects disk-like accessory is housed on the described bearing (21), and the described shower nozzle (22) that respectively cleans is arranged on the both sides that disk-like accessory hangs face.
3. the cleaning device of a kind of major diameter porous disk-like accessory according to claim 2, it is characterized in that: the outside of described cleaning shop (2) is provided with transmission mechanism, described transmission mechanism comprises motor (23) and the turbine and worm reduction box (24) that links to each other with motor (23) output, be provided with shaft coupling (27) between described motor (23) and turbine and worm reduction box (24), the outer case (28) that is provided with of described shaft coupling (27), be provided with transmission main shaft (29) in the described sidewall pedestal (5), described bearing (21) is connected with belt pulley (26) by transmission main shaft (29), is provided with the belt (25) of transferring power between described turbine and worm reduction box (24) and belt pulley (26).
4. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: described cleaning shop (2) and dry house (3) upside are equipped with cover plate (4), and described cover plate (4) length is not less than the diameter of disk-like accessory.
5. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: described part base (31) is two steelframes that be arranged in parallel (33), described steelframe (33) span is provided with the roller (34) of some support parts, described each roller (34) is in the bilateral symmetry setting of steelframe (33), described steelframe (33) is provided with the rolling wheel support (35) that supports each roller (34), and described steelframe (33) top is provided with guide plate (36).
6. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: described passage (32) is two, and minute is located at edge, the end and the upper edge of dry house (3).
7. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: described box container (1) lateral surface is provided with workbench (11) and leads to the ladder (12) of casing upside, and the upside of the both sides of described ladder (12) and box container (1) is equipped with railing (13).
8. the cleaning device of major diameter porous disk-like accessory according to claim 3, it is characterized in that: the bottom side of described transmission mechanism and part base (31) is provided with channel-section steel and foundation bolt assembly (14).
9. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: be provided with the conveyor track that communicates with each other in described cleaning shop (2) and the dry house (3), described bearing (21) is for being arranged on the some fulcrums that keep flat disk-like accessory on the conveyor track, and described cleaning shower nozzle (22) is arranged at upside and the downside that disk-like accessory is laid the plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210466716.1A CN102962219B (en) | 2012-11-16 | 2012-11-16 | Washing device for large-diameter multihole disc part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210466716.1A CN102962219B (en) | 2012-11-16 | 2012-11-16 | Washing device for large-diameter multihole disc part |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102962219A true CN102962219A (en) | 2013-03-13 |
| CN102962219B CN102962219B (en) | 2014-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210466716.1A Active CN102962219B (en) | 2012-11-16 | 2012-11-16 | Washing device for large-diameter multihole disc part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102962219B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259144A (en) * | 2014-09-05 | 2015-01-07 | 天润曲轴股份有限公司 | Disc part energy-saving oil removing machine |
| CN108311440A (en) * | 2017-12-08 | 2018-07-24 | 安徽通润汽车零部件有限公司 | A kind of jack metal component cleaning equipment and cleaning method |
| CN110340060A (en) * | 2019-07-15 | 2019-10-18 | 海盐哈特惠机械五金制品有限公司 | A kind of washing and drying integrated device that drying effect is good |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2065956U (en) * | 1990-03-17 | 1990-11-21 | 天津拖拉机制造厂工艺研究所 | Drawer-type spares cleaning machine |
| CN2072874U (en) * | 1990-03-17 | 1991-03-13 | 天津拖拉机制造厂工艺研究所 | Passing cleaning machine for spares |
| JPH04363187A (en) * | 1991-06-10 | 1992-12-16 | Tdk Corp | Washing method and device therefor |
| JPH10323632A (en) * | 1997-05-23 | 1998-12-08 | Furukawa Electric Co Ltd:The | Disk washer |
| CN102085498A (en) * | 2010-12-10 | 2011-06-08 | 上海纳米技术及应用国家工程研究中心有限公司 | Spraying, cleaning and drying device of collector plate of electrostatic precipitation equipment |
| CN202199552U (en) * | 2011-07-20 | 2012-04-25 | 天津市福臻机电工程有限公司 | Steel plate cleaning machine |
-
2012
- 2012-11-16 CN CN201210466716.1A patent/CN102962219B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2065956U (en) * | 1990-03-17 | 1990-11-21 | 天津拖拉机制造厂工艺研究所 | Drawer-type spares cleaning machine |
| CN2072874U (en) * | 1990-03-17 | 1991-03-13 | 天津拖拉机制造厂工艺研究所 | Passing cleaning machine for spares |
| JPH04363187A (en) * | 1991-06-10 | 1992-12-16 | Tdk Corp | Washing method and device therefor |
| JPH10323632A (en) * | 1997-05-23 | 1998-12-08 | Furukawa Electric Co Ltd:The | Disk washer |
| CN102085498A (en) * | 2010-12-10 | 2011-06-08 | 上海纳米技术及应用国家工程研究中心有限公司 | Spraying, cleaning and drying device of collector plate of electrostatic precipitation equipment |
| CN202199552U (en) * | 2011-07-20 | 2012-04-25 | 天津市福臻机电工程有限公司 | Steel plate cleaning machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259144A (en) * | 2014-09-05 | 2015-01-07 | 天润曲轴股份有限公司 | Disc part energy-saving oil removing machine |
| CN108311440A (en) * | 2017-12-08 | 2018-07-24 | 安徽通润汽车零部件有限公司 | A kind of jack metal component cleaning equipment and cleaning method |
| CN110340060A (en) * | 2019-07-15 | 2019-10-18 | 海盐哈特惠机械五金制品有限公司 | A kind of washing and drying integrated device that drying effect is good |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102962219B (en) | 2014-11-05 |
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