CN206028002U - Novel oil tank mechanical rust removal , automatic spraying system - Google Patents

Novel oil tank mechanical rust removal , automatic spraying system Download PDF

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Publication number
CN206028002U
CN206028002U CN201620748291.7U CN201620748291U CN206028002U CN 206028002 U CN206028002 U CN 206028002U CN 201620748291 U CN201620748291 U CN 201620748291U CN 206028002 U CN206028002 U CN 206028002U
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CN
China
Prior art keywords
oil tank
roller
spraying
underframe
rust cleaning
Prior art date
Application number
CN201620748291.7U
Other languages
Chinese (zh)
Inventor
涂仁和
涂文智
Original Assignee
涂仁和
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 涂仁和 filed Critical 涂仁和
Priority to CN201620748291.7U priority Critical patent/CN206028002U/en
Application granted granted Critical
Publication of CN206028002U publication Critical patent/CN206028002U/en

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Abstract

The utility model provides a novel oil tank mechanical rust removal, automatic spraying system, includes: the bracket component, it is provided with the backing roll including first end bearing roller, the second end bearing roller and chassis on, and first end bearing roller one end is provided with the support counter weight, and the second end bearing roller one end is provided with the clutch, and the bottom of chassis is provided with the running gear who is used for the chassis walking, rotary drive assembly, it passes through speed reducer and clutch including a power device, speed reducer and locomotive a, power device, spray assembly, it sets up and is used for carrying out mechanical rust removal and spraying operation to the oil tank outer wall in one side of bracket component. The utility model discloses utilizing the bracket component to erect and to realize to rotate to the oil tank jar body, then through rotary drive assembly drive jar trunk circling, at jar trunk circling in -process, utilizing mechanical rust removal, spray assembly to operate the jar body, its work efficiency is high, low in labor strength, but the outside rust cleaning and the glass steel spraying operation of the oil tank jar body are accomplished to high quality ground.

Description

Novel oil tank mechanical derusting, automatic spraying system
Technical field
This utility model is related to oil tank production equipment technical field, more specifically, more particularly to a kind of novel oil tank machine Tool rust cleaning, automatic spraying system.
Background technology
Oil tank is a kind of large-scale fluid vehicle equipment, and in the prior art, oil tank is usually to be passed through using sheet metal Welding forms cylindrical tank structure, due to the particularity of use, and the requirement of its manufacturing process, typically weld in tank body After being connected into type, all its surface can be eliminated rust and spray treatment, will fiberglass be sprayed into tank surface, to improve tank body Corrosion resistance, it is to avoid because oil tank corrosion seepage cause to soil and subsoil water pollution.
In traditional spraying coating process, exterior finish is carried out to oil tank typically by operator's hand-held angle grinder, so Carry out fiberglass spraying operation afterwards with spray gun to oil tank body, the problem for so existing is:1st, oil tank body size is larger, to which Surface carries out spraying operation, is needed by various auxiliary moulds during whole spraying operation, cause spraying operation realize compared with For difficulty;2nd, hand spray there are problems that work efficiency,;3rd, easily there is local in coating quality heterogeneity The situation of corrosion;4th, the abnormal smells from the patient produced by airborne dust and spraying produced by eliminating rust all can produce health effect to human body.
Utility model content
(1) technical problem
In sum, inefficiency, the labor intensity existed using manually eliminating rust, spraying in how solving prior art Greatly, the problems such as coating quality difference, become those skilled in the art's problem demanding prompt solution.
(2) technical scheme
This utility model provides a kind of novel oil tank mechanical derusting, automatic spraying system, including:
Carriage assembly, the carriage assembly include first end carrying roller, the second end carrying roller and underframe, the underframe On be provided with two backing rolls, one end of the first end carrying roller is connected for the one end with oil tank, the first end support The other end of roller is provided with support counterweight, and one end of the second end carrying roller is connected for the other end with oil tank, and described The other end of two end carrying rollers is provided with clutch, and the first end carrying roller is rolled with the backing roll and is connected, and described second End carrying roller and the backing roll are rolled and are connected, and the underframe includes two, two underframe respectively with the first end Portion's carrying roller and the second end carrying roller connection, the bottom of the underframe are provided with the walking dress for underframe walking Put;
Rotary drive assembly, the rotary drive assembly include the first power set, reductor and locomotive, described First power set are connected with the clutch by the reductor, and first power set pass through the clutch and institute The second end carrying roller power connector is stated, first power set and the reductor are may be contained within the locomotive;
Spray assembly, the spray assembly are arranged at the side of the carriage assembly for carrying out spraying operation to oil tank.
Preferably, the running gear is included guide rail and is rolled the wheel of cooperation with the guide rail, and the wheel can It is rotatably arranged in the bottom of the underframe.
Preferably, the bottom of the locomotive is provided with the wheel, and the locomotive passes through the wheel movably It is arranged on the guide rail.
Preferably, the spray assembly includes spray gun device, gimbals and spraying car, and the spraying car is slidably Be arranged at the side of the guide rail and can move along the bearing of trend of the guide rail, the spray gun device is by described universal Support is arranged on the spraying car.
Preferably, the reductor includes braking maneuver power output shaft;
Brake gear is included also, the brake gear includes braking clamp, and the braking clamp is sheathed on the reductor On power output shaft, for carrying out brake operation to the braking maneuver power output shaft.
Preferably, the underframe is integral type structure with the locomotive.
Preferably, the support counterweight is disc type counter weight device.
Preferably, this utility model also includes control station, and the control station includes controller, the controller and institute State the first power set and spray assembly signal connection.
Preferably, the clutch is manual type of clutch or electromagnetic clutch.
Preferably, this utility model also includes rust cleaning component, and the rust cleaning component includes rust cleaning support and is used for The rust cleaning part of rust cleaning operation is carried out, the rust cleaning support is arranged on the underframe, the rust cleaning part is arranged at described removing The end of rust support, the rust cleaning component are arranged at the front end of the spray assembly.
(3) beneficial effect
By said structure design, the novel oil tank mechanical derusting of this utility model offer, automatic spraying system are utilized and are propped up Frame component can be erected to oil tank body, then drive tank body rotation, in tank body rotary course, profit by rotary drive assembly Tank body is sprayed with spray assembly, during above-mentioned whole operation, the rotation of tank body and spraying operation all pass through During machinery is automatically performed, operate compared to traditional hand spray, this utility model not only high working efficiency, labor intensity Low, its coating quality is homogeneous, can complete the spraying operation of tank body quickly, in high quality.
Description of the drawings
Fig. 1 is novel oil tank mechanical derusting, the structural representation of automatic spraying system in this utility model embodiment;
Fig. 2 is novel oil tank mechanical derusting, the side view of automatic spraying system in this utility model embodiment;
In fig. 1 and 2, component names with the corresponding relation of accompanying drawing number are:
First end carrying roller 1, the second end carrying roller 2, underframe 3, backing roll 4, support counterweight 5, clutch 6, rotation driving Component 7, spray assembly 8, guide rail 9, wheel 10, rust cleaning support 11, rust cleaning part 12.
Specific embodiment
With reference to the accompanying drawings and examples embodiment of the present utility model is described in further detail.Following examples For illustrating this utility model, but can not be used for limiting scope of the present utility model.
In description of the present utility model, unless otherwise stated, " multiple " are meant that two or more;Term " The orientation or position pass of the instructions such as interior ", " outward ", " front end in upper ", " under ", " left side ", " right side ", " ", " rear end ", " head ", " afterbody " System is, based on orientation shown in the drawings or position relationship, to be for only for ease of description this utility model and simplify description, rather than The device or element for indicating or implying indication must have specific orientation, with specific azimuth configuration and operation, therefore can not It is interpreted as to restriction of the present utility model.Additionally, term " first ", " second ", " the 3rd " etc. are only used for describing purpose, and can not It is interpreted as indicating or implies relative importance.
In description of the present utility model, it should be noted that unless otherwise clearly defined and limited, term " phase Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected, or being detachably connected, or be integrally connected;Can Being to be mechanically connected, or electrically connect;Can be joined directly together, it is also possible to be indirectly connected to by intermediary.For this For the those of ordinary skill in field, concrete meaning of the above-mentioned term in this utility model can be understood with concrete condition.
Fig. 1 and Fig. 2 is refer to, wherein, Fig. 1 is novel oil tank mechanical derusting, automatically spraying in this utility model embodiment The structural representation of system;Fig. 2 is novel oil tank mechanical derusting, the side-looking of automatic spraying system in this utility model embodiment Figure.
This utility model provides a kind of novel oil tank mechanical derusting, automatic spraying system, and the system is used for realizing oil tank The automatic spraying operation of tank body.
In one embodiment of the present utility model, the paint finishing includes:Carriage assembly, rotary drive assembly 7 and Spray assembly 8.Wherein:
1st, carriage assembly includes first end carrying roller 1, the second end carrying roller 2 and underframe 3, is provided with two on underframe 3 Individual backing roll 4, one end of first end carrying roller 1 are connected for the one end with oil tank, and the other end of first end carrying roller 1 is provided with Counterweight 5, one end of the second end carrying roller 2 is supported to be connected for the other end with oil tank, the other end of the second end carrying roller 2 is arranged There is clutch 6, first end carrying roller 1 is rolled with backing roll 4 and is connected, and the second end carrying roller 2 is rolled with backing roll 4 and is connected, underframe 3 Two are included, two underframe are connected with first end carrying roller 1 and the second end carrying roller 2 respectively, and the bottom of underframe 3 is provided with For the running gear of the walking of underframe 3.
When being sprayed to tank body using the system, tank body is arranged using the mode of falling, and is fixed at the two ends of tank body and is set The connection member with interconnection function is put, so, first end carrying roller 1 and the second end carrying roller 2 can just pass through connecting portion Part is fixedly connected with oil tank body.One end of first end carrying roller 1 is connected with tank body, and its other end is provided with a disc type Support counterweight 5, so setting purpose be:Avoid first end carrying roller 1 from torque being produced relative to underframe 3, improve whole system The stability of system operating.One end of the second end carrying roller 2 is connected with tank body, and its other end is then provided with a clutch 6, and second End carrying roller 2 is connected with reductor, the first power set by clutch 6.First power set can adopt common electric machine or Person's hydraulic motor etc. is capable of the device of output torque, and which can drive tank body after reductor is connected with the second end carrying roller 2 Automatically rotate.
The installation for acting as realizing first end carrying roller 1 and the second end carrying roller 2 of underframe 3, and realize tank body Position adjustment.In order to realize above-mentioned One function, that is, the installation of first end carrying roller 1 and the second end carrying roller 2 is realized, this Utility model arranges two backing rolls 4 in the upper end of underframe 3, and two backing rolls 4 are rotatably arranged in underframe 3 by bearing, Also, two backing rolls 4 arranged on same underframe 3 are parallel to each other, so, when first end carrying roller 1 or the second end support After roller 2 is placed on two backing rolls 4, can rotate relative to underframe 3.In order to realize second function, that is, realize tank body Position adjustment, this utility model additionally provide guide rail 9 and wheel 10, and guide rail 9 is adopted and is fixedly mounted on ground, wheel 10 lower ends for being installed to underframe 3, so, just can be moved by wheel 10 on the rail 9 with regard to underframe 3.
2nd, rotary drive assembly 7 includes the first power set, reductor and locomotive, and the first power set are by subtracting Fast machine is connected with clutch 6, and the first power set are by clutch 6 and 2 power connector of the second end carrying roller, the first power set And reductor is may be contained within locomotive.
As the position relationship between the first power set, reductor and the second end carrying roller 2 needs to keep fixing, because This, when needing to carry out position adjustment to tank body, the second end carrying roller 2 is also required to and then tank body with underframe 3 and carries out position adjustment, So, the first power set and reductor are also required to be linked.Therefore, in an embodiment of the present utility model, Integral structure design is employed between locomotive and underframe 3, and when underframe 3 is moved, locomotive just can be linked together.
3rd, spray assembly 8 is arranged at the side of carriage assembly for carrying out spraying operation to oil tank.
The spray assembly 8 used in this utility model can using in prior art for being sprayed to oil tank Spray equipment, its difference is:For automatic spray gun, automatic spray gun is connected the spray assembly 8 adopted by this utility model with paint kettle After connecing, can be sprayed automatically.
Anticorrosive paint spraying in this utility model, which specifically refers to fiberglass spraying.
By said structure design, the novel oil tank mechanical derusting of this utility model offer, automatic spraying system are utilized and are propped up Frame component can be erected to oil tank body, then drive tank body rotation by rotary drive assembly 7, in tank body rotary course, Tank body is sprayed using spray assembly 8, during above-mentioned whole operation, the rotation of tank body and spraying operation are all logical Cross during machinery is automatically performed, operate compared to traditional hand spray, not only high working efficiency, work are strong for this utility model Degree is low, and its coating quality is homogeneous, can complete the spraying operation of tank body quickly, in high quality.
Specifically, spray assembly 8 includes spray gun device, gimbals and spraying car, and spraying car is mounted slidably In the side of guide rail 9 and can along guide rail 9 bearing of trend move, spray gun device by gimbals be arranged at spraying car on.
By said structure as can be seen that the present invention can either in rust cleaning operation still in fiberglass spraying operation Gaseous contamination is produced to its surrounding.In order to improve affinity of the present invention to environment, also especially provide in the present embodiment Exhaust system.
Specifically, exhaust system includes exhaust hood 13, exhaust pipeline system 14 and negative pressure component 15, negative pressure component 15 It is connected with the air entry opened up on exhaust hood 13 by exhaust pipeline system 14.Exhaust hood 13 is designed using arc plate structure, its The rear side of spray assembly 8 and rust cleaning component is located at, for absorbing dusty gass.
In the present embodiment, guide rail 9 is provided with two, and two guide rails are arranged side by side parallel.Wherein, one is used for realizing moving The movement of motor-car and underframe 3, another movement for being used for realizing spraying car.The second power set are provided with spraying car, are sprayed Apply car its automatically moving on the rail 9 is capable of achieving by the second power set.So, by control station control, can be to The running speed of one power set and the second power set is controlled, and the control to the first power set can exist to tank body Rotary speed in spraying operation is adjusted, and the control to the second power set can be to the transverse shifting speed of spray gun during spraying Degree is adjusted.So coordinate control, the thickness for spraying figure layer can be adjusted, be controlled.
In order to realize the quick shutdown of tank body, this utility model additionally provides brake gear.Wherein, reductor is included and is subtracted Fast power output shaft;Brake gear includes braking clamp, and braking clamp is sheathed on braking maneuver power output shaft, for slowing down Power output shaft carries out brake operation.
This utility model additionally provides control station, and control station includes controller, controller and the first power set, second Power set and the connection of 8 signal of spray assembly.First power set, the second power set and spray assembly 8 can be entered Row is automatically controlled.
In one embodiment of the present utility model, clutch 6 is manual type of clutch.
In another embodiment of the present utility model, clutch 6 is electromagnetic clutch.
This utility model is that a kind of mechanical derusting and fiberglass of integrating sprays the oil tank production of two kinds of functions, and oil Tank postprocessing device, its rust cleaning and spraying rate are fast, efficiency high, quality are good, easy to operate, time saving and energy saving, degree of specialization Height, can complete the outside rust cleaning and glass-coating operation of oil tank body quickly, in high quality.
In a specific embodiment of the present utility model, the system also includes rust cleaning component, and rust cleaning component includes There are rust cleaning support 11 and the rust cleaning part 12 for carrying out rust cleaning operation, rust cleaning support 11 is arranged on underframe, rust cleaning part 12 ends for being arranged at rust cleaning support 11, the component that eliminates rust are arranged at the front end of spray assembly.
Rust cleaning component has specifically included gimbals, that is, eliminate rust support 11, also includes a rust cleaning part 12, removes Rust part 12 can realize the mechanization rust cleaning operation of oil tank.Wherein, rust cleaning part 12 includes a rust cleaning motor, in rust cleaning Iron wire or ferrum brush device are installed in the rotating shaft of motor, by eliminate rust motor export rotation function, can drive iron wire or After the rotation of ferrum brush device, iron wire or ferrum brush device are contacted with tank surface, the lateral surface of oil tank can be cleaned, eliminate rust behaviour Make.
Rust cleaning component is arranged at the front end of spray assembly, and when underframe is moved, rust cleaning component and spray assembly follow bottom Frame links, and rust cleaning component can also improve spraying effect while tank surface cleaning, rust cleaning operation is completed.
Embodiment of the present utility model in order to example and description for the sake of and be given, and be not exhaustively or will This utility model is limited to disclosed form.Many modifications and variations are aobvious and easy for the ordinary skill in the art See.It is, in order to more preferably illustrate principle of the present utility model and practical application, and to make this area to select and describe embodiment Those of ordinary skill is it will be appreciated that this utility model is so as to designing the various embodiments with various modifications for being suitable to special-purpose.

Claims (10)

1. a kind of novel oil tank mechanical derusting, automatic spraying system, it is characterised in that include:
Carriage assembly, the carriage assembly include first end carrying roller (1), the second end carrying roller (2) and underframe (3), institute State, one end of the first end carrying roller is connected for the one end with oil tank, described The other end of one end carrying roller is provided with support counterweight (5), and one end of the second end carrying roller is for the other end with oil tank Connection, the other end of the second end carrying roller are provided with clutch (6), and the first end carrying roller is rolled with the backing roll Connection, the second end carrying roller are rolled with the backing roll and are connected, and the underframe includes two, two underframe difference It is connected with the first end carrying roller and the second end carrying roller, the bottom of the underframe is provided with for the underframe row The running gear walked;
Rotary drive assembly (7), the rotary drive assembly include the first power set, reductor and locomotive, described First power set are connected with the clutch by the reductor, and first power set pass through the clutch and institute The second end carrying roller power connector is stated, first power set and the reductor are may be contained within the locomotive;
Spray assembly (8), the spray assembly are arranged at the side of the carriage assembly for carrying out spraying operation to oil tank.
2. novel oil tank mechanical derusting according to claim 1, automatic spraying system, it is characterised in that
The running gear is included guide rail (9) and is rolled the wheel (10) of cooperation with the guide rail, and the wheel is rotatable Be arranged at the bottom of the underframe.
3. novel oil tank mechanical derusting according to claim 2, automatic spraying system, it is characterised in that
The bottom of the locomotive is provided with the wheel, and the locomotive is movably arranged at described leading by the wheel On rail.
4. novel oil tank mechanical derusting according to claim 3, automatic spraying system, it is characterised in that
The spray assembly includes spray gun device, gimbals and spraying car, and the spraying car is slidably disposed in institute State the side of guide rail and can move along the bearing of trend of the guide rail, the spray gun device is arranged at by the gimbals On the spraying car.
5. novel oil tank mechanical derusting according to claim 4, automatic spraying system, it is characterised in that
The reductor includes braking maneuver power output shaft;
Brake gear is included also, the brake gear includes braking clamp, and the braking clamp is sheathed on the reductor power On output shaft, for carrying out brake operation to the braking maneuver power output shaft.
6. novel oil tank mechanical derusting according to claim 5, automatic spraying system, it is characterised in that
The underframe is integral type structure with the locomotive.
7. novel oil tank mechanical derusting according to claim 6, automatic spraying system, it is characterised in that
The support counterweight is disc type counter weight device.
8. novel oil tank mechanical derusting according to any one of claim 1 to 7, automatic spraying system, it is characterised in that
Control station is included also, the control station includes controller, the controller and first power set and institute State the connection of spray assembly signal.
9. novel oil tank mechanical derusting according to claim 8, automatic spraying system, it is characterised in that
The clutch is manual type of clutch or electromagnetic clutch.
10. novel oil tank mechanical derusting according to claim 1, automatic spraying system, it is characterised in that
Rust cleaning component is included also, the rust cleaning component includes rust cleaning support (11) and the rust cleaning for carrying out rust cleaning operation Part (12), the rust cleaning support are arranged on the underframe, and the rust cleaning part is arranged at the end of the rust cleaning support, institute State the front end that rust cleaning component is arranged at the spray assembly.
CN201620748291.7U 2016-07-18 2016-07-18 Novel oil tank mechanical rust removal , automatic spraying system CN206028002U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620748291.7U CN206028002U (en) 2016-07-18 2016-07-18 Novel oil tank mechanical rust removal , automatic spraying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620748291.7U CN206028002U (en) 2016-07-18 2016-07-18 Novel oil tank mechanical rust removal , automatic spraying system

Publications (1)

Publication Number Publication Date
CN206028002U true CN206028002U (en) 2017-03-22

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Application Number Title Priority Date Filing Date
CN201620748291.7U CN206028002U (en) 2016-07-18 2016-07-18 Novel oil tank mechanical rust removal , automatic spraying system

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CN (1) CN206028002U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108031584A (en) * 2017-12-13 2018-05-15 合肥静美图文科技有限公司 A kind of large tank paint spraying apparatus
CN108214248A (en) * 2018-01-23 2018-06-29 江苏中海重型机床有限公司 A kind of Rapid rust cleaning device for pressure vessel
CN108580117A (en) * 2018-05-15 2018-09-28 安徽工程大学 A kind of automobile production paint spraying machine special device people
CN108655914A (en) * 2018-05-15 2018-10-16 安徽工程大学 A kind of automobile metal plate work paint-spray robot
CN110103113A (en) * 2019-05-06 2019-08-09 杭州道盈信息科技有限公司 A kind of industrial derusting device and method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108031584A (en) * 2017-12-13 2018-05-15 合肥静美图文科技有限公司 A kind of large tank paint spraying apparatus
CN108214248A (en) * 2018-01-23 2018-06-29 江苏中海重型机床有限公司 A kind of Rapid rust cleaning device for pressure vessel
CN108580117A (en) * 2018-05-15 2018-09-28 安徽工程大学 A kind of automobile production paint spraying machine special device people
CN108655914A (en) * 2018-05-15 2018-10-16 安徽工程大学 A kind of automobile metal plate work paint-spray robot
CN110103113A (en) * 2019-05-06 2019-08-09 杭州道盈信息科技有限公司 A kind of industrial derusting device and method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170322

Termination date: 20170718