CN211707530U - Cleaning equipment for roller and roller ring blank - Google Patents
Cleaning equipment for roller and roller ring blank Download PDFInfo
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- CN211707530U CN211707530U CN201922329425.8U CN201922329425U CN211707530U CN 211707530 U CN211707530 U CN 211707530U CN 201922329425 U CN201922329425 U CN 201922329425U CN 211707530 U CN211707530 U CN 211707530U
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Abstract
The utility model discloses a roll and collars blank cleaning equipment, including work piece bearing roller system, driving system, transmission system, high pressure water pump, cleaning system and water supply and drainage system, work piece bearing roller system includes the frame, rack-mounted bearing roller group and install the power roll table on bearing roller group, middle roll table and driven roll table, power roll table and driven roll table set up the both sides at middle roll table respectively, interval between middle roll table and the power roll table is greater than the interval between middle roll table and the driven roll table, the motor in proper order with the speed reducer, transmission shaft and coupling joint, two couplings respectively with the power roll table, middle roll table is connected, cleaning system includes the shower nozzle platform, high pressure nozzle and shower nozzle running gear, high pressure water pump provides pressure and flow for high pressure nozzle, shower nozzle running gear can drive the shower nozzle platform walking. The utility model discloses can ensure that the all-round no dead angle of work piece washs, the scavenging period is short, and the cleaning performance is good, has avoided environmental pollution.
Description
Technical Field
The utility model relates to a roll and collars production technical field especially relate to a roll and collars blank cleaning equipment.
Background
The rolls are tools for plastically deforming a rolled material, are important consumable parts for the efficiency of a rolling mill and the quality of the rolled material, and roll the rolled material by using pressure generated when a pair or a group of rolls roll. The roll collar is the part between the grooves or outside the grooves on the roller body of the profile roller. The existing roller and roller ring are mostly formed by casting, after casting is completed, the surface of a roller and roller ring casting blank is often covered by a layer of residual sand and casting coating, smoke dust and particles generated in the machining process are scattered in the air, so that the environmental pollution is caused, the work hygiene is poor, the equipment is also aggravated to age when the smoke dust and the particles fall on an equipment guide rail, and the equipment machining precision is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a roll and collars blank cleaning equipment, the back is accomplished in the casting to roll and collars who solves among the prior art, and roll and collars casting blank surface often can cover the one deck and remain husky and casting coating, and smoke and dust and particulate matter that produce in the machining process fly away in the air, both cause environmental pollution and lead to the work health poor again, fall on the equipment guide rail still can aggravate equipment ageing, influence the problem of equipment machining precision.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model discloses a roll and roll collar blank cleaning equipment, including work piece bearing roller system, driving system, transmission system, high pressure water pump, cleaning system and water supply and drainage system, work piece bearing roller system includes the frame, installs the bearing roller group in the frame and installs power roll table, middle roll table and driven roll table on the bearing roller group in proper order, the power roll table sets up one side that the middle roll table is kept away from the cleaning system, the power roll table drives the work piece and rotates, the driven roll table sets up the middle roll table is close to one side of cleaning system, the driven roll table is used for bearing, the interval between middle roll table and the power roll table is greater than the interval between middle roll table and the driven roll table, middle roll table with the power roll table is used as washing large-scale work piece, middle roll table with the driven roll table is used as washing small-size work piece, the power system comprises two motors driven simultaneously, the transmission system comprises a speed reducer, a transmission shaft and a coupler, the motors sequentially communicate with the speed reducer, the transmission shaft and the coupler, the coupler is respectively communicated with the power roller way and the middle roller way, the cleaning system comprises a nozzle platform, a high-pressure nozzle and a nozzle walking mechanism, the high-pressure nozzle is arranged on the nozzle platform, the high-pressure water pump provides pressure and flow, and the nozzle walking mechanism can drive the nozzle platform to walk.
Furthermore, the high-pressure spray heads are three and are mutually independently controlled and work simultaneously, the high-pressure spray heads spray water simultaneously to form a fan-shaped cleaning area, and the high-pressure water pump is provided with three high-pressure spray heads which respectively provide pressure and flow.
Furthermore, the sprayer traveling mechanism comprises a variable frequency motor, a speed reducer, a power wheel and a rope body, the variable frequency motor drives the power wheel to drag the rope body to move through the speed reducer, and the rope body is connected with the sprayer platform.
Further, the rope body is a flax rope.
Still further, still include protection system, protection system includes four groups of protection covers, the protection cover is the electric drive to the structure of opening.
Furthermore, one side of the protective cover is provided with an observation window which is convenient for observing the running condition of the monitoring equipment at any time.
Further, the protection system is formed by welding a steel structure.
Further, the system also comprises an electrical system, and the electrical system adopts PLC centralized control and touch screen operation.
Furthermore, the power roller way, the middle roller way and the driven roller way are arranged on the carrier roller group through roller way bearing seats.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model discloses a roll and collars blank cleaning equipment can utilize the water under high pressure to carry out comprehensive washing to the work piece through setting up high pressure water pump and cleaning system, and the scavenging period is short, and the cleaning performance is good, the effectual smoke and dust and the influence of particulate matter to the environment of having avoided the filth on roll and collars surface to produce.
The utility model discloses a roll and roll collar blank cleaning equipment can be applied to in the casting of roll and roll collar, processing and the similar foundry goods production of shape.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a schematic view of the internal structure of the roll and roll collar blank cleaning apparatus in a front view;
FIG. 2 is a schematic view of the top view of the internal structure of the roll and roll collar blank cleaning apparatus of the present invention;
fig. 3 is the left-side view internal structure schematic diagram of the roll and roll collar blank cleaning equipment of the utility model.
Description of reference numerals: 1. a protection system; 2. an observation window; 31. a power roller way; 32. a middle roller way; 33. a driven roller way; 4. a roller way bearing seat; 5. a carrier roller set; 6. a frame; 7. an electric motor; 8. a speed reducer; 9. a drive shaft; 10. a coupling; 11. a high pressure water pump; 12. a nozzle traveling mechanism; 13. a showerhead stage; 14. a high-pressure spray head.
Detailed Description
As shown in fig. 1 to 3, a roll and roll collar blank cleaning apparatus comprises a workpiece bearing carrier roller system, a power system, a transmission system, a high-pressure water pump 11, a cleaning system and a water supply and drainage system, wherein the workpiece bearing carrier roller system comprises a frame 6, a carrier roller group 5 mounted on the frame 6, and a power roller way 31, a middle roller way 32 and a driven roller way 33 which are sequentially mounted on the carrier roller group 5, the power roller way 31 is arranged on one side of the middle roller way 32 far away from the cleaning system, the power roller way 31 drives a workpiece to rotate, the driven roller way 33 is arranged on one side of the middle roller way 32 close to the cleaning system, the driven roller way 33 is used for bearing, the distance between the middle roller way 32 and the power roller way 31 is larger than the distance between the middle roller way 32 and the driven roller way 33, and the middle roller way 32 and the power roller way 31 are used for cleaning large, middle roll table 32 with driven roll table 33 is as wasing small-size work piece, driving system includes two motors 7 of simultaneous drive, driving system includes speed reducer 8, transmission shaft 9 and shaft coupling 10, motor 7 in proper order with speed reducer 8 the transmission shaft 9 with shaft coupling 10 is connected, two shaft coupling 10 respectively with power roll table 31 middle roll table 32 is connected, cleaning system includes shower nozzle platform 13, installs high pressure nozzle 14 and shower nozzle running gear 12 on shower nozzle platform 13, high pressure water pump 11 does high pressure nozzle 14 provides pressure and flow, shower nozzle running gear 12 can drive shower nozzle platform 13 walking.
When the cleaning equipment for the roller and the roller ring blank is used, the working process of the cleaning equipment is as follows:
firstly, placing a workpiece, then starting two motors 7, driving a power roller way 31 and a middle roller way 32 to rotate through a speed reducer 8, a transmission shaft 9 and a coupler 10, so that the workpiece rotates along with the roller way, then starting a high-pressure water pump 11, wherein the high-pressure water pump 11 provides pressure and flow for a high-pressure spray head 14, the high-pressure spray head 14 sprays high-pressure water to clean the workpiece, then starting a spray head walking device, and driving a spray head table 13 to walk through a spray head walking mechanism 12, so that the workpiece is comprehensively cleaned.
The middle roller way 32 and the power roller way 31 are used for cleaning large workpieces, the middle roller way 32 and the driven roller way 33 are used for cleaning small workpieces, the large workpieces and the small workpieces can be cleaned, and the application range is wide.
Specifically, the high-pressure spray nozzles 14 are three and are controlled independently and work simultaneously, the high-pressure spray nozzles 14 spray water simultaneously to form a fan-shaped cleaning area, and the high-pressure water pump 11 is provided with three high-pressure spray nozzles 14 which provide pressure and flow respectively.
In the embodiment, three high-pressure water pumps 11 are adopted to respectively provide sufficient pressure and flow for the three high-pressure nozzles 14, so that the workpieces can be cleaned; wherein, three high pressure nozzle 14 water spray simultaneously forms fan-shaped cleaning region, can realize the washing of all-round no dead angle of work piece.
Specifically, the nozzle traveling mechanism 12 includes a variable frequency motor, a speed reducer, a power wheel and a rope body, the variable frequency motor drives the power wheel to drag the rope body to move through the speed reducer, and the rope body is connected with the nozzle platform 13.
Specifically, the rope body is a flax rope.
Specifically, still include protection system 1, protection system 1 includes four groups of protection covers, the protection cover is electric drive's to opening the structure.
At this time, when the roll and roll collar blank cleaning equipment of the embodiment is used, the working process of the equipment is as follows:
firstly, opening a protective cover, placing a workpiece, then closing the protective cover, starting two motors 7, driving a power roller way 31 and a middle roller way 32 to rotate through a speed reducer 8, a transmission shaft 9 and a coupler 10, so that the workpiece rotates along with the roller way, then starting a high-pressure water pump 11, wherein the high-pressure water pump 11 provides pressure and flow for a high-pressure spray head 14, the high-pressure spray head 14 sprays high-pressure water to clean the workpiece, then starting a spray head walking device, and driving a spray head table 13 to walk through a spray head walking mechanism 12, so that the workpiece is comprehensively cleaned.
Wherein, lay the track on ground, open and close through frequency conversion driving motor drive protection casing.
Specifically, one side of the protective cover is provided with an observation window 2 which is convenient for observing the running condition of the monitoring equipment at any time.
In this embodiment, by providing the observation window 2, the operation condition of the monitoring device can be observed at any time, and the use safety is improved.
Specifically, the protection system 1 is formed by welding steel structures.
In this embodiment, through setting up the protection system 1 that forms by steel construction welding, can bear the impact of high-pressure rivers, improve structural stability.
Specifically, the system further comprises an electrical system, and the electrical system adopts PLC centralized control and touch screen operation.
In this embodiment, the PLC of the electrical system is connected to the motor 7 of the power system, the high-pressure water pump 11, the variable frequency motor of the spray head traveling mechanism 12, and the variable frequency drive motor of the protective cover, respectively.
Specifically, the power roller way 31, the middle roller way 32 and the driven roller way 33 are installed on the carrier roller group 5 through roller way bearing blocks 4.
The utility model discloses a roll and collars blank cleaning equipment can utilize the water under high pressure to carry out comprehensive washing to the work piece through setting up high pressure water pump 11 and cleaning system, and the scavenging period is short, and the cleaning performance is good, the effectual smoke and dust and the influence of particulate matter to the environment of having avoided the filth on roll and collars surface to produce.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (9)
1. The utility model provides a roll and collars blank cleaning equipment which characterized in that: the automatic cleaning device comprises a workpiece bearing carrier roller system, a power system, a transmission system, a high-pressure water pump, a cleaning system and a water supply and drainage system, wherein the workpiece bearing carrier roller system comprises a rack, a carrier roller group arranged on the rack, and a power roller way, an intermediate roller way and a driven roller way which are sequentially arranged on the carrier roller group, the power roller way is arranged on one side of the intermediate roller way far away from the cleaning system, the power roller way drives a workpiece to rotate, the driven roller way is arranged on one side of the intermediate roller way close to the cleaning system, the driven roller way is used for bearing, the distance between the intermediate roller way and the power roller way is larger than that between the intermediate roller way and the driven roller way, the intermediate roller way and the power roller way are used for cleaning large workpieces, the intermediate roller way and the driven roller way are used for cleaning small workpieces, and the power, the cleaning system comprises a nozzle platform, a high-pressure water pump, a high-pressure nozzle and a nozzle walking mechanism, wherein the high-pressure water pump provides pressure and flow for the high-pressure nozzle, and the nozzle walking mechanism can drive the nozzle platform to walk.
2. A roll and roll collar blank cleaning apparatus as claimed in claim 1 wherein: the high-pressure sprayer is provided with three and mutual independent control, simultaneous working, and is three the high-pressure sprayer sprays water simultaneously and forms fan-shaped washing region, the high-pressure water pump is provided with three and is respectively three the high-pressure sprayer provides pressure and flow.
3. A roll and roll collar blank cleaning apparatus as claimed in claim 1 wherein: the sprayer traveling mechanism comprises a variable frequency motor, a speed reducer, a power wheel and a rope body, the variable frequency motor drives the power wheel to drag the rope body to move through the speed reducer, and the rope body is connected with the sprayer platform.
4. A roll and roll collar blank cleaning apparatus as claimed in claim 3 wherein: the rope body is a flax rope.
5. A roll and roll collar blank cleaning apparatus as claimed in claim 1 wherein: still include protection system, protection system includes four groups of protection casings, the protection casing is electric drive to opening the structure.
6. The roll and roll collar blank cleaning apparatus of claim 5, wherein: and one side of the protective cover is provided with an observation window which is convenient for observing the running condition of the monitoring equipment at any time.
7. The roll and roll collar blank cleaning apparatus of claim 5, wherein: the protection system is formed by welding a steel structure.
8. A roll and roll collar blank cleaning apparatus as claimed in any one of claims 1 to 7 wherein: the electric control system further comprises an electric system, and the electric system adopts PLC centralized control and touch screen operation.
9. A roll and roll collar blank cleaning apparatus as claimed in any one of claims 1 to 7 wherein: the power roller way, the middle roller way and the driven roller way are arranged on the carrier roller group through roller way bearing seats.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922329425.8U CN211707530U (en) | 2019-12-23 | 2019-12-23 | Cleaning equipment for roller and roller ring blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922329425.8U CN211707530U (en) | 2019-12-23 | 2019-12-23 | Cleaning equipment for roller and roller ring blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211707530U true CN211707530U (en) | 2020-10-20 |
Family
ID=72819492
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922329425.8U Active CN211707530U (en) | 2019-12-23 | 2019-12-23 | Cleaning equipment for roller and roller ring blank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211707530U (en) |
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2019
- 2019-12-23 CN CN201922329425.8U patent/CN211707530U/en active Active
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