CN109570093B - Steel supporting plate cleaning machine for partition plate production - Google Patents
Steel supporting plate cleaning machine for partition plate production Download PDFInfo
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- CN109570093B CN109570093B CN201910083064.5A CN201910083064A CN109570093B CN 109570093 B CN109570093 B CN 109570093B CN 201910083064 A CN201910083064 A CN 201910083064A CN 109570093 B CN109570093 B CN 109570093B
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- chain conveyor
- box body
- milling
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- 238000004140 cleaning Methods 0.000 title claims abstract description 137
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 126
- 239000010959 steel Substances 0.000 title claims abstract description 126
- 238000005192 partition Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000003801 milling Methods 0.000 claims abstract description 79
- 239000007788 liquid Substances 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 239000002893 slag Substances 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 20
- 239000002699 waste material Substances 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 241001408630 Chloroclystis Species 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 238000011086 high cleaning Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 20
- 230000008569 process Effects 0.000 description 18
- 238000007493 shaping process Methods 0.000 description 9
- 230000001680 brushing effect Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a steel pallet cleaning machine for partition plate production, which relates to the field of partition plate production equipment and comprises a frame, wherein a chain conveyor is arranged on the frame along the conveying direction of the steel pallet, and a plate milling mechanism and a cleaning mechanism are sequentially arranged on a chain plate conveying machine along the conveying direction of the steel pallet; the plate milling mechanism comprises a plate milling box body, a disc-shaped milling cutter is arranged on the inner wall of the plate milling box body, the disc-shaped milling cutter is coaxially connected with a first driving motor, and a first slag discharging hopper is arranged at the lower end of the plate milling box body; the cleaning mechanism comprises a cleaning box body, cleaning counter rollers are arranged in the cleaning box body, bristles are uniformly distributed on the outer side walls of the cleaning counter rollers, the cleaning counter rollers are connected with a driving motor through a transmission device, a slag discharging hopper is arranged at the lower end of the cleaning box body, a liquid storage tank for storing a separating agent is arranged on the cleaning box body, a liquid outlet hopper which is inclined downwards is arranged on the cleaning box body, and the cleaning mechanism has the advantages of high cleaning efficiency, capability of improving the repeated service life of the formed steel supporting plate by carrying and collocating one-order cleaning and two-order cleaning and coating treatment automatically.
Description
Technical Field
The invention relates to the field of partition plate production equipment, in particular to a steel supporting plate cleaning machine.
Background
The partition board refers to a wall body prefabricated board for an internal partition wall of a building, which is specified in JG/T169-2005 light board for building partition wall, and comprises a glass fiber reinforced cement board, a glass fiber reinforced gypsum hollow board, a steel wire (steel wire mesh) reinforced cement board, a light concrete board, a composite sandwich light board and the like. The light-weight plate is used as the main material of non-bearing inner partition wall in general industrial building, residential building and public building engineering. The light partition wall board is used as non-bearing inner partition wall for industrial building, residential building and public building engineering. The third-generation environment-friendly energy-saving partition board greatly popularized by the nation has the advantages of moisture resistance, shock resistance, sound insulation, fire resistance, heat preservation, small occupied area, good strength, convenience in construction and the like.
The partition board is produced by extruding the mixed mud on a formed steel supporting plate by a partition board extruder, and then shaping the partition board on the formed steel supporting plate, but cement-containing waste residues remain on the upper surface of the formed steel supporting plate after the partition board is produced and shaped due to the material of the partition board, the waste residues can be solidified into hard solidified matters, the existing production process adopts a heavy object knocking method for cleaning the residual waste residues on the steel supporting plate, but the method can cause the damage of the surface of the steel supporting plate to form pits, so that mud residues are more easily adhered to the surface of the steel supporting plate in the process of reusing the steel supporting plate, the quality of the formed surface of the partition board has close relation with the surface flatness of the formed steel supporting plate, the forming of the partition board is difficult due to the deformation of the surface of the steel supporting plate, and the condition that the specification of the finished product of the partition board is not in line with industry requirements and the like affects the strength and the attractiveness occurs.
Disclosure of Invention
The invention aims to solve the problem of cleaning defects of a formed steel supporting plate in the conventional partition plate production process, and provides a partition plate production cleaning machine which has the advantages of high cleaning efficiency, capability of avoiding damage to the formed steel supporting plate and prolonging the recycling life of the formed steel supporting plate through automatic conveying and one-order cleaning and milling treatment and two-order cleaning and brushing treatment.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the steel pallet cleaning machine for partition plate production comprises a frame, wherein a chain conveyor is arranged on the frame along the conveying direction of the steel pallet, and a plate milling mechanism and a brushing mechanism are sequentially arranged on the chain conveyor along the conveying direction of the steel pallet;
the milling plate mechanism comprises a milling plate box body which is arranged on the chain conveyor in a penetrating manner, a first plate inlet and a first plate outlet are respectively formed in two side walls of the milling plate box body, which correspond to the plate conveying direction, a disc-shaped milling cutter is arranged on the inner wall of the milling plate box body, which corresponds to the chain conveyor, in a position right above the chain conveyor, the disc-shaped milling cutter is coaxially connected with a first driving motor, at least two supporting rollers are arranged on the inner wall of the milling plate box body, which correspond to the chain conveyor, in a position right below the chain conveyor, the supporting rollers are arranged perpendicular to the plate conveying direction, and a first slag discharging hopper is arranged at the lower end of the milling plate box body;
the cleaning mechanism comprises a cleaning box body, a plate inlet and a plate outlet are respectively formed in two side walls of the cleaning box body corresponding to the plate conveying direction, cleaning counter rollers are arranged in the cleaning box body, the cleaning counter rollers are symmetrically arranged along the conveying surface of the chain conveyor, bristles are uniformly distributed on the outer side walls of the cleaning counter rollers, the cleaning counter rollers are connected with a driving motor through a transmission device, a slag discharging hopper is formed in the lower end of the cleaning box body, a liquid storage box for storing a separating agent is arranged on the cleaning box body, a liquid outlet hopper which is obliquely downward is arranged right above one side, close to the plate outlet, of the cleaning box body, the liquid outlet hopper is communicated with the liquid storage box, at least two liquid leakage small holes are formed in the bottom of the liquid outlet hopper, and a liquid homogenizing roller is arranged at the position, close to the outer side of the liquid outlet hopper, perpendicular to the conveying direction of the chain conveyor and is attached to the conveying surface of the chain conveyor.
In order to further optimize the invention, the following technical scheme can be preferably selected:
preferably, the chain conveyor comprises a first chain conveyor, a second chain conveyor and a third chain conveyor which are connected in sequence, the conveying planes of the first chain conveyor, the second chain conveyor and the third chain conveyor are in the same horizontal plane, the milling plate box body is arranged on the second chain conveyor, the cleaning box body is arranged between the second chain conveyor and the third chain conveyor, a second plate inlet of the cleaning box body is connected with the conveying tail end of the second chain conveyor, a second plate outlet of the cleaning box body is connected with the conveying starting end of the third chain conveyor, and the liquid homogenizing roller is arranged at the position where the conveying starting end of the third chain conveyor is close to the plate outlet.
Preferably, the clamping plate assembly for clamping the steel supporting plate for alignment is arranged on the first chain conveyor, the clamping plate assembly comprises clamping frames movably arranged on two sides of the first chain conveyor, a telescopic cylinder is arranged between the two clamping frames, two ends of the telescopic cylinder are respectively connected with the middle positions of the two clamping frames, at least three alignment rollers are rotatably arranged on the clamping frames along the conveying direction, and the alignment rollers are perpendicular to the conveying surface of the first chain conveyor.
Preferably, the guide wheel assemblies for conveying and aligning and guiding the steel pallet are arranged at the positions, close to the feeding ends of the second chain conveyor and the third chain conveyor, on the frame, the guide wheel assemblies comprise guide wheel fixing frames and guide wheels, the guide wheel fixing frames are symmetrically arranged on the frame and located at the positions of two sides of the chain conveyor, the guide wheels are rotatably arranged on the guide wheel fixing frames, and the axes of the guide wheels are perpendicular to the conveying surface of the second chain conveyor.
Preferably, the two disc-shaped milling cutters are positioned at the diagonal position of the milling plate box body, and the two disc-shaped milling cutters are positioned on the same horizontal plane.
Preferably, the disc-shaped milling cutter comprises a fixed disc, a driving shaft is coaxially arranged at the upper end of the fixed disc, the driving shaft is connected with a driving motor I, and columnar bulges for crushing pugs on the surface of the steel supporting plate are uniformly distributed on the lower end surface of the fixed disc around the shaft.
Preferably, the position of advance, the export of corresponding mill board box in the frame all is provided with the clamp plate subassembly that is used for compressing tightly the steel layer board, and the clamp plate subassembly is including rotating the axis of rotation that sets up in the frame, coaxial cover in the axis of rotation is at least one soft pinch roller, and soft pinch roller laminating steel layer board upper surface sets up.
Preferably, a liquid receiving box is arranged at the bottom of the cleaning box body and corresponds to the position right below the liquid leakage small hole, and the liquid receiving box is communicated with the liquid storage box through a recovery pump.
Preferably, the transmission device comprises a transmission shaft which is arranged on the inner wall of the cleaning box body side by side with the cleaning counter roller, a transition chain wheel is arranged on the cleaning box body, two ends of the transmission shaft extend out of the cleaning box body and are sleeved with a transmission chain wheel, the driving motor is connected with the transition chain wheel and the transmission chain wheel at one end of the transmission shaft through chain transmission, the transmission chain wheel at the other end of the transmission shaft is connected with the cleaning counter roller through chain transmission, and the rotation directions of the cleaning counter roller are opposite.
Preferably, the position right below the slag discharge hopper I and the slag discharge hopper II is provided with a collecting trolley for collecting waste residues.
The beneficial effects of the invention are as follows:
1. according to the invention, a chain conveyor is adopted to realize the conveying of the formed steel supporting plate, a milling plate box body is arranged on the chain conveyor, and mud, dirt and waste residues on the surface of the formed steel supporting plate are crushed and cleaned through a disc-shaped milling cutter in the milling plate box body; the cleaning of the formed steel supporting plate in the conveying process is guaranteed, the problems that the original manual knocking cleaning efficiency is low, and the surface of the formed steel supporting plate is easy to damage are solved, the cleaning efficiency is improved, and the service life of the formed steel supporting plate is prolonged; in the invention, the plate inlet and outlet of the plate milling box are respectively provided with the pressing plate rollers, and the two pressing plate rollers are used for pressing the formed steel supporting plates, so that the condition that the upper surfaces of the steel supporting plates are scratched and worn due to jumping of the formed steel supporting plates in the working process of the plate milling box is prevented; and meanwhile, three supporting rollers are arranged in the milling plate box to support the steel supporting plate in the cleaning and milling process, so that the steel supporting plate is prevented from bending, and the forming quality of the partition plate is prevented from being influenced.
2. According to the invention, the chain conveyor is adopted to realize the conveying of the formed steel supporting plate, and the cleaning mechanism is arranged on the chain conveyor, so that the formed steel supporting plate is cleaned in the conveying process through the cleaning pair roller with the brush hair in the cleaning mechanism, the problems that the conventional manual knocking cleaning efficiency is low and the surface of the formed steel supporting plate is easily damaged are solved, the cleaning efficiency is improved, and the service life of the formed steel supporting plate is prolonged; meanwhile, the cleaning pair roller is matched with the driving motor through the transmission device, so that the cleaning pair roller is reversely rotated and actively rotated to clean the outer surface of the formed steel supporting plate, and cleaning quality and efficiency are provided.
3. According to the invention, the guide wheel assembly and the pressing plate roller are arranged at the inlet of the chain conveyor, and the pressing plate roller is used for pressing the formed steel supporting plate, so that the condition that the formed steel supporting plate jumps in the working process of the brushing mechanism is prevented; the two sides of the formed steel supporting plate are fixedly guided through the guide wheels in the guide wheel assembly, so that the formed steel supporting plate is prevented from deflecting in the conveying process, and the formed steel supporting plate is prevented from slipping; the machine frame is also provided with a mechanism for coating the release agent on the surface of the formed steel supporting plate, and the cleaned surface of the formed steel supporting plate is coated with the release agent such as oil through the liquid-homogenizing roller matched with the liquid storage tank, so that the formed steel supporting plate is prevented from being corroded and the like.
Drawings
FIG. 1 is a front view of a steel pallet cleaning machine;
FIG. 2 is a top view of a steel pallet washer;
FIG. 3 is a side view of a steel pallet washer;
FIG. 4 is a schematic diagram of a chain conveyor;
FIG. 5 is a schematic view of the internal structure of the milling plate box;
FIG. 6 is a bottom view of the interior of the milling plate housing;
FIG. 7 is a schematic view of a platen assembly;
FIG. 8 is a schematic view of a guide wheel assembly;
FIG. 9 is a schematic view of a construction of a fountain roll assembly;
FIG. 10 is a side view of the internal structure of the cleaning tank;
FIG. 11 is a top view of the internal structure of the cleaning tank;
fig. 12 is an enlarged schematic view of the structure at a.
Wherein, 1-frame, 2-milling plate mechanism, 3-pressing plate component, 4-cleaning box body, 5-liquid homogenizing roller component, 6-clamping plate component, 7-liquid storage box, 8-guide wheel component, 9-liquid receiving box, 11-collecting trolley I, 13-driving sprocket shaft, 14-driven sprocket shaft, 15-collecting trolley II, 16-chain driving motor III, 17-chain driving motor II, 18-chain conveyor I, 19-chain conveyor II, 20-chain conveyor III, 21-chain driving motor I, 201-milling plate box body, 202-plate inlet I, 203-plate outlet I, 204-supporting roller, 205-fixed disk, 206-columnar bulge, 207-driving shaft, 208-rotation driving motor I, 209-bearing seat, 210-slag discharging hopper I, 211-transmission chain, 301-fixing frame I, 302-circular mounting hole, 303-rotation roller, 304-soft compression ring, 401-plate inlet II, 402-plate outlet II, 403-brush hair, 404-brush pair roller, 405-slag discharging hopper II, 406-brush driving motor, 407-transition chain wheel, 408-chain, 409-transmission shaft, 410-transmission chain wheel, 411-liquid discharging hopper, 412-liquid leakage small hole, 501-liquid homogenizing roller, 502-fixing shaft, 503-liquid homogenizing roller fixing frame, 504-waist hole, 601-clamp frame, 602-alignment roller, 603-telescopic cylinder, 801-guide wheel, 802-fixing frame II.
Detailed Description
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-12, a steel pallet cleaning machine for partition plate production comprises a frame 1, wherein a chain conveyor is arranged on the frame 1 along the conveying direction of the steel pallet, and a plate milling mechanism 2 and a cleaning mechanism are sequentially arranged on the chain conveyor along the conveying direction of the steel pallet; the chain conveyor is formed by splicing a first chain conveyor 18, a second chain conveyor 19 and a third chain conveyor 20 which are connected in a sectional manner, the conveying planes of the first chain conveyor 18, the second chain conveyor 19 and the third chain conveyor 20 are in the same horizontal plane, the stability of the formed steel supporting plate in the conveying process is guaranteed, a driving chain wheel shaft 13 and a driven chain wheel shaft 14 are arranged at two ends of the first chain conveyor 18, the second chain conveyor 19 and the third chain conveyor 20, the driving chain wheel shaft 13 on the first chain conveyor is connected with a first chain driving motor 21 through a chain, the driving chain wheel shaft 13 on the second chain conveyor is connected with a second chain driving motor 17 through a chain, the driving chain wheel shaft 13 on the third chain conveyor is connected with a third chain driving motor 16 through a chain, and the conveying stability of the formed steel supporting plate is guaranteed through control of independent driving motors respectively; the milling plate mechanism 2 is installed on the second chain conveyor in a penetrating mode, the brushing mechanism is installed between the second chain conveyor and the third chain conveyor, as steel supporting plates are generally placed on the first chain conveyor by other equipment (portal frames) when cleaning is needed, in order to ensure the running stability of subsequent equipment, the clamping plate assembly 6 for clamping the steel supporting plates is installed on the first chain conveyor 18, the clamping plate assembly comprises two clamping frames 601 movably installed on two sides of the first chain conveyor, telescopic cylinders 603 are installed between the two clamping frames, two ends of each telescopic cylinder are connected with the middle positions of the two clamping frames respectively, at least three alignment rollers 602 are installed on the clamping frames in a rotating mode along the conveying direction, the alignment rollers 602 are perpendicular to the conveying surface of the first chain conveyor, the two clamping frames 601 are driven to move inwards by the operation of the telescopic cylinders 603, and further the two sides of the steel supporting plates placed on the first chain conveyor are clamped by the alignment rollers on the clamping frames 601.
The milling plate mechanism 2 comprises a milling plate box 201, a first plate inlet 202 and a first plate outlet 203 are respectively formed in two side walls of the milling plate box corresponding to the plate conveying direction, the formed steel supporting plate can pass through the milling plate box through the first plate inlet 202 under the conveying of a chain conveyor, a disc-shaped milling cutter is mounted at a position right above the conveying surface of the corresponding chain conveyor on the inner wall of the milling plate box 201, the upper end of the disc-shaped milling cutter is coaxially connected with a first rotary driving motor 208, two disc-shaped milling cutters are positioned at the diagonal position of the milling plate box, the two disc-shaped milling cutters are positioned at the same horizontal plane, and sludge on the surface of the formed steel supporting plate is cleaned through the two disc-shaped milling cutters which are arranged obliquely to the conveying direction of the formed steel supporting plate, so that on one hand, the surface flatness of the formed steel supporting plate after cleaning is finished is guaranteed, and the cleaning efficiency and the cleaning coverage area of the formed steel supporting plate are improved; on the other hand, the problems that the original manual knocking cleaning efficiency is low and the surface of the formed steel supporting plate is easy to damage are solved, the cleaning efficiency is improved, and the service life of the formed steel supporting plate is prolonged; the disc-shaped milling cutter comprises a fixed disc 204, a driving shaft 207 is coaxially arranged at the upper end of the fixed disc 205, a first rotary driving motor 208 is connected to the upper end of the driving shaft 207, columnar protrusions 206 for crushing pugs on the surface of a steel supporting plate are uniformly distributed on the lower end face of the fixed disc 204 around the shaft, and hard pugs solidified on the surface of the formed steel supporting plate are extruded and crushed through the columnar protrusions, so that damage to the surface of the formed steel supporting plate is prevented.
Three supporting rollers 204 are arranged on the inner wall of the milling plate box 201 at positions right below the conveying surface of the corresponding chain conveyor, the supporting rollers 204 are arranged side by side perpendicular to the conveying direction of the chain conveyor, the supporting rollers 204 synchronously move through a transmission chain 211, stability in the conveying process of the formed steel supporting plates is guaranteed, and two ends of the supporting rollers 204 are fixed on a frame through bearing blocks 209; the bottom of the formed steel supporting plate in the process of cleaning and milling is supported by the three supporting rollers, so that the steel supporting plate is prevented from bending and deforming in the process of cleaning and milling, and the forming quality of the partition plate is prevented from being influenced; in order to ensure the stability of the milling plate box body when the formed steel supporting plate is subjected to cleaning milling, a first slag discharging hopper 210 is arranged at the lower end of the milling plate box body 201, the slag discharging hopper 210 is in an inverted cone shape, material waste residues after cleaning milling are collected through the first slag discharging hopper of the inverted cone shape, a collecting trolley 11 is arranged under the slag discharging hopper, waste residues generated by the milling plate box body are collected in a concentrated mode through the collecting trolley 11, dust and the like generated in the cleaning process are reduced, a dust removing pipeline is arranged on the milling plate box body, dust is guided to a dust removing device through a high-pressure fan, and the environment in a construction workshop is guaranteed.
The cleaning mechanism comprises a cleaning box body 4, a second plate inlet 401 and a second plate outlet 402 are respectively formed in two side walls of the cleaning box body 4 corresponding to the plate conveying direction, the second plate inlet 401 is connected with the plate outlet end of the second chain conveyor 19, the second plate outlet 402 is connected with the plate inlet end of the third chain conveyor 20 through bolts, and the function of realizing automatic conveying cleaning by downward movement of a formed steel supporting plate under the conveying of the third chain conveyor 20 after the cleaning box body is cleaned is guaranteed; the cleaning box body is internally provided with a cleaning pair roller 404, the cleaning pair roller 404 is symmetrically arranged along the conveying surface of the chain conveyor, the outer side wall of the cleaning pair roller 404 is uniformly provided with bristles 403, the cleaning pair roller is connected with a cleaning driving motor 406 through a transmission device, the transmission device comprises a transmission shaft which is parallel to the cleaning pair roller 404 and is arranged on the inner wall of the cleaning box body side by side, the cleaning box body is provided with a transition chain wheel 407, two ends of the transmission shaft extend out of the cleaning box body and are sleeved with a transmission chain wheel 410, the cleaning driving motor 406 is in transmission connection with the transition chain wheel and the transmission chain wheel at one end of the transmission shaft 409 through a chain 408, the transmission chain wheel 410 at the other end of the transmission shaft 409 is in transmission connection with the cleaning pair roller through the chain 408, the cleaning pair roller comprises an upper brush roller and a lower brush roller which are opposite in rotation direction, the cleaning of the outer surfaces of the formed steel supporting plates are realized by opposite rotation directions and driving rotation of the upper brush roller and the lower brush roller, and the cleaning force is enhanced to provide cleaning quality and efficiency with the steel supporting plate; the second slag discharging hopper 405 is arranged at the lower end of the cleaning box body 4, the second slag discharging hopper 405 is in an inverted cone shape, the material waste slag after cleaning and milling is collected through the second slag discharging hopper in an inverted cone shape, the second collecting trolley 15 is arranged at the position right below the second slag discharging hopper, and the waste slag generated by the milling plate box body is collected in a concentrated mode through the second collecting trolley 15.
The cleaning box body is provided with a liquid storage box 7 for storing a release agent, a liquid outlet hopper 411 which is obliquely downward is arranged right above one side, close to a plate outlet, of the cleaning box body, the liquid outlet hopper is communicated with the liquid storage box 7, three liquid leakage small holes 412 are formed in the bottom of the liquid outlet hopper, a separator in the liquid outlet hopper is dripped on the upper surface of a lower forming steel supporting plate along the liquid leakage small holes 412, a liquid homogenizing roller assembly 5 is arranged on a frame, close to the outer side of the liquid outlet hopper, the liquid homogenizing roller assembly 5 comprises a liquid homogenizing roller fixing frame and a liquid homogenizing roller 501, the liquid homogenizing roller fixing frame 503 is arranged on the three upper side of the chain conveyor, close to the outer side of the liquid outlet hopper, a waist hole is formed in the liquid homogenizing roller fixing frame, the liquid homogenizing roller is perpendicular to the conveying direction of the chain conveyor and is attached to the upper conveying surface of the chain conveyor, two ends of the liquid homogenizing roller are provided with fixing shafts 502, the liquid homogenizing roller is arranged on the liquid homogenizing roller fixing frame through the fixing shafts penetrating in the waist holes 504, the mounting structures of the waist holes 504 can be used for adjusting the mounting height of the liquid homogenizing roller 501 up and down according to the thickness of the steel supporting plate, so that the liquid homogenizing roller and the steel surface is tightly adhered to the forming steel supporting plate surface agent can be uniformly distributed; the liquid homogenizing roller 501 uniformly rolls off the release agent dripped on the surface of the formed steel supporting plate under the action of friction force in the process of conveying the formed steel supporting plate, so that the utilization rate of the release agent is improved; the liquid receiving box 9 is arranged at the position right below the cleaning box bottom corresponding to the liquid leakage small hole, the liquid receiving box 9 is communicated with the liquid storage box through the recovery pump, the isolating agent on the forming steel supporting plate flows into the liquid receiving box from two sides through the extrusion of the liquid homogenizing roller, and the waste of resources is prevented through the recycling of the isolating agent.
The frame 1 is provided with a pressing plate component 3 corresponding to the starting end of the first chain conveyor 18, the first plate inlet of the milling plate box 201, the first plate outlet of the milling plate box and the second plate inlet of the cleaning box, the pressing plate component 3 comprises a rotating roller 303 rotatably arranged on the frame 1, two soft pressing rings 304 are coaxially sleeved on the rotating roller, the two soft pressing rings are adopted to ensure the pressing stability of the two soft pressing rings, the number of the soft pressing rings is not limited, and the soft pressing rings can be adaptively selected according to the length of the steel supporting plates and the use requirement; the soft compression ring 304 is attached to the upper surface of the steel supporting plate in the conveying process of the steel supporting plate, fixed shafts are arranged at two ends of the rotating roller, a first fixing frame 301 for installing the fixed shafts is arranged at two sides of the chain conveyor, a circular mounting hole 302 is formed in the first fixing frame 301, and the fixed shafts are arranged in the circular mounting hole 302 in a penetrating mode to ensure smooth rotation of the fixed shafts; because soft clamp ring 304 possesses certain buffering elasticity, can suppress the shaping steel layer board and guarantee shaping steel layer board laminating chain conveyor upper surface, suppress shaping steel layer board through two clamp plate rollers, prevent to produce the pulsation at milling the board case working process shaping steel layer board, lead to the steel layer board upper surface to produce the condition of rubbing wearing and tearing.
The feeding end positions of the frame 1, which are close to the second chain conveyor 19 and the third chain conveyor 20, are respectively provided with a guide wheel assembly 3 for conveying and aligning and guiding the steel supporting plates, the guide wheel assemblies comprise a second fixing frame 802 and guide wheels 801, the second fixing frame 802 is symmetrically arranged on the frame 1 and positioned at two sides of the chain conveyor, the guide wheels 801 are rotatably arranged on the second fixing frame 802, the axes of the guide wheels are perpendicular to the conveying surface of the chain conveyor, the two guide wheels on the second fixing frame are closely arranged, the connecting line of the axes of the two guide wheels 801 is parallel to the conveying direction, the two sides of the formed steel supporting plates are fixedly guided through the guide wheels in the guide wheel assemblies, the formed steel supporting plates are prevented from deflecting in the conveying process, the formed steel supporting plates are prevented from sliding down, and meanwhile the guide wheels 801 adopt soft material rubber wheels to buffer and guide the formed steel supporting plates, so that the formed steel supporting plates are prevented from deforming.
The working process of the embodiment is as follows: the whole equipment conveys the formed steel supporting plate through three connected chain conveyors, firstly, the steel supporting plate to be cleaned is conveyed to the initial conveying position of the first chain conveyor through a forklift or a crane, the conveying position of the formed steel supporting plate is clamped and aligned at the initial position of the first chain conveyor through a clamping component, the condition that deflection occurs in the conveying process of the steel supporting plate is prevented, the formed steel supporting plate arrives in a milling plate box body under the conveying of the first chain conveyor, mud slag on the formed steel supporting plate is crushed under the rotary milling of a disc-shaped milling cutter, the slag falls into a first collecting trolley through a slag discharging hopper, the formed steel supporting plate cleaned through the first slag discharging hopper enters a cleaning mechanism under the conveying of the second chain conveyor, a cleaning pair roller with bristles in the cleaning mechanism cleans the formed steel supporting plate in the conveying process, and simultaneously the cleaning pair roller is matched with a driving motor through a transmission device, the rotating direction of the cleaning pair roller is opposite and the outer surface of the formed steel supporting plate is actively rotated, and the cleaned slag after cleaning is slid down into a second collecting trolley through a second slag discharging hopper, and the cleaning quality and the cleaning efficiency are provided; the even roller is installed to the starting end position department at chain conveyor three, and the equal liquid roller cooperation liquid reserve tank carries out oil spacer coating with the shaping steel layer board surface after the clearance, prevents that shaping steel layer board from receiving circumstances such as corruption, and this embodiment has solved original adoption manual the beating cleaning efficiency low and the problem that causes the damage to shaping steel layer board surface easily, has improved cleaning efficiency and extension shaping steel layer board's life.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (6)
1. The utility model provides a partition plate production is with steel layer board descaling machine, includes the frame, is provided with chain conveyor, its characterized in that along steel layer board direction of delivery in the frame: the chain conveyor is sequentially provided with a milling plate mechanism and a cleaning mechanism along the conveying direction of the steel supporting plate;
the milling plate mechanism comprises a milling plate box body which is arranged on the chain conveyor in a penetrating manner, a first plate inlet and a first plate outlet are respectively formed in two side walls of the milling plate box body, which correspond to the plate conveying direction, a disc-shaped milling cutter is arranged on the inner wall of the milling plate box body, which corresponds to the chain conveyor, in a position right above the chain conveyor, the disc-shaped milling cutter is coaxially connected with a first driving motor, at least two supporting rollers are arranged on the inner wall of the milling plate box body, which correspond to the chain conveyor, in a position right below the chain conveyor, the supporting rollers are arranged perpendicular to the plate conveying direction, and a first slag discharging hopper is arranged at the lower end of the milling plate box body;
the cleaning mechanism comprises a cleaning box body, two side walls of the cleaning box body, which correspond to the conveying direction, are respectively provided with a plate inlet and a plate outlet, cleaning counter rollers are arranged in the cleaning box body, the cleaning counter rollers are symmetrically arranged along the conveying surface of the chain conveyor, bristles are uniformly distributed on the outer side walls of the cleaning counter rollers, the cleaning counter rollers are connected with a driving motor through a transmission device, the lower end of the cleaning box body is provided with a slag discharging hopper, the cleaning box body is provided with a liquid storage box for storing a separating agent, a liquid outlet hopper which is obliquely downward is arranged right above one side of the cleaning box body, close to the plate outlet, the liquid outlet hopper is communicated with the liquid storage box, at least two liquid leakage small holes are formed in the bottom of the liquid outlet hopper, and a liquid homogenizing roller is arranged at the position, close to the outer side of the liquid outlet hopper, perpendicular to the conveying direction of the chain conveyor and is attached to the conveying surface of the chain conveyor;
the chain conveyor comprises a first chain conveyor, a second chain conveyor and a third chain conveyor which are sequentially connected, the conveying planes of the first chain conveyor, the second chain conveyor and the third chain conveyor are in the same horizontal plane, the milling plate box body is arranged on the second chain conveyor, the cleaning box body is arranged between the second chain conveyor and the third chain conveyor, a plate inlet of the cleaning box body is connected with the conveying tail end of the second chain conveyor, a plate outlet of the cleaning box body is connected with the conveying starting end of the third chain conveyor, and the liquid homogenizing roller is arranged at the position, close to the plate outlet, of the conveying starting end of the third chain conveyor;
the clamping plate assembly comprises clamping frames movably arranged on two sides of the first chain conveyor, a telescopic cylinder is arranged between the two clamping frames, two ends of the telescopic cylinder are respectively connected with the middle positions of the two clamping frames, and at least three alignment rollers are rotatably arranged on the clamping frames along the conveying direction and are perpendicular to the conveying surface of the first chain conveyor;
the guide wheel assemblies for conveying, aligning and guiding the steel pallet are arranged at positions, close to the feeding ends of the second chain conveyor and the third chain conveyor, on the frame, each guide wheel assembly comprises a fixing frame and guide wheels, the fixing frames are symmetrically arranged on the frame and positioned at positions on two sides of the chain conveyor, the guide wheels are rotatably arranged on the fixing frames, and the axes of the guide wheels are perpendicular to the conveying surface of the chain conveyor;
the position of the frame corresponding to the inlet and outlet of the milling plate box body is provided with a pressing plate assembly for pressing the steel supporting plate, the pressing plate assembly comprises a rotating shaft which is rotatably arranged on the frame, at least one soft pressing wheel is sleeved on the rotating shaft, and the soft pressing wheel is attached to the upper surface of the steel supporting plate.
2. The steel pallet cleaning machine for partition board production according to claim 1, wherein: the two disc-shaped milling cutters are positioned at the diagonal positions of the milling plate box body, and the two disc-shaped milling cutters are positioned on the same horizontal plane.
3. The steel pallet cleaning machine for partition board production according to claim 2, wherein: the disc-shaped milling cutter comprises a fixed disc, a driving shaft is coaxially arranged at the upper end of the fixed disc, the driving shaft is connected with a driving motor I, and columnar bulges for crushing pugs on the surface of the steel supporting plate are uniformly distributed on the lower end surface of the fixed disc around the shaft.
4. The steel pallet cleaning machine for partition board production according to claim 1, wherein: the liquid receiving box is arranged at the bottom of the cleaning box body and corresponds to the position right below the liquid leakage small hole, and is communicated with the liquid storage box through the recovery pump.
5. The steel pallet cleaning machine for partition board production according to claim 1, wherein: the transmission device comprises a transmission shaft which is arranged on the inner wall of the cleaning box body side by side with the cleaning counter roller, a transition chain wheel is arranged on the cleaning box body, two ends of the transmission shaft extend out of the cleaning box body and are sleeved with a transmission chain wheel, a driving motor is connected with the transition chain wheel and the transmission chain wheel at one end of the transmission shaft through chain transmission, the transmission chain wheel at the other end of the transmission shaft is connected with the cleaning counter roller through chain transmission, and the rotation directions of the cleaning counter rollers are opposite.
6. The steel pallet cleaning machine for partition board production according to claim 1, wherein: and collecting trolleys for collecting waste residues are arranged at positions right below the first slag discharging hopper and the second slag discharging hopper.
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| CN201910083064.5A CN109570093B (en) | 2019-01-29 | 2019-01-29 | Steel supporting plate cleaning machine for partition plate production |
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| CN110756476A (en) * | 2019-10-30 | 2020-02-07 | 西安银马实业发展有限公司 | Layer board bottom cleaning equipment |
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