CN202181875U - 一种自动消泡双室混浆罐 - Google Patents
一种自动消泡双室混浆罐 Download PDFInfo
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Abstract
一种自动消泡双室混浆罐,属于油田固井配套设备领域。利用消泡隔板将混浆罐分成初混室和均衡室两部分,所述的循环出口焊接在混浆罐罐体的初混室,所述的排出口焊接在混浆罐罐体的均衡室,所述的防溢顶板焊接于混浆罐罐体的上部,所述的清洗管焊在混浆罐罐体上部防溢顶板下,绕混浆罐罐体一周,管上钻有水孔。解决了针对混浆罐中泥浆气泡较多、密度控制不稳等问题;通过其中的消泡隔板,能有效地分离、减少泥浆中的气泡,在混浆的同时,起到消除气泡,稳定密度控制的作用;配有防溢顶板和清洗管,能大大减轻操作者的清洗工作量。
Description
技术领域
一种自动消泡双室混浆罐,特别涉及一种带自动消泡功能的混浆罐,属于油田固井配套设备领域。
背景技术
随着石油机械领域的发展,对固井设备的多功能性和稳定性的要求越来越高,混浆密度的稳定是最重要的参数之一。由于干灰与水混合时,产生较多的气泡,而泥浆中的气泡对密度检测设备的影响较大,产成较大的偏差,影响密度的稳定控制,如何有效消除气泡越来越被重视,现有的消泡方式是在泥浆中添加消泡剂,效果较好,但必须不停地添加,且消泡剂的化学成份对泥浆体系有一定的负面影响。
发明内容
本实用新型要解决的技术问题:针对混浆罐中泥浆气泡较多、密度控制不稳等问题,经试验发现当泥浆层较薄,流过较平缓的平面时,泥浆中的气泡会因液体内部压力降低而溢出,起到消泡的作用;混浆罐中的消泡隔板将罐隔成两室,使排出的泥浆先流过消泡隔板,达到消除气泡的目的。
本实用新型解决其技术问题所采用的技术方案是:
消泡隔板将混浆罐体分成初混室和均衡室两部分,所述的循环出口与混浆罐体的初混室相连,所述的排出口与混浆罐体的均衡室相连,所述的防溢顶板位于混浆罐罐体的上部,所述的清洗管位于混浆罐体防溢顶板下,绕混浆罐体一周,清洗管上分布出水孔。混浆时,经过混合器的泥浆进入初混室,在搅拌器的搅拌下,进一步混合,然后通过循环出口在循环泵的作用下,再次进入初混室,起到二次循环混合,增加混合效果;经过二次混合的泥浆通过消泡隔板时消除大部分气泡,进入均衡室,再通过搅拌器的搅拌,使泥浆混合更加均匀,最后通过排出口排出供固井使用。
进一步,所述防溢顶板上的污水流回罐内,不会从混浆罐外表面流出。
进一步,所述混浆罐罐体采用圆弧过渡,避免了死角积灰。
进一步,所述搅拌器马达安装座焊接在混浆罐罐体顶部。
采用本实用新型技术方案的有益效果是:采用消泡隔板,该隔板上部有较大、较平的圆弧面,带有气泡的泥浆流过消泡隔板时,能消除大部分的气泡,大大降低泥浆的气泡含量,有利于密度的稳定控制。消泡隔板采用螺栓固定,方便拆卸。
附图说明
下面结合附图进行说明
图1为本实用新型主视图。
图2为本实用新型俯视图。1、混浆罐罐体,2、消泡隔板,3、循环出口,4、排出口,5、防溢顶板,6、清洗管,7、搅拌器
具体实施方式:
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。
泥浆初始混合时,在混浆罐罐体1的左侧空间-初混室进行,当液面超过消泡隔板2顶面高度时,泥浆顺着消泡隔板2的大圆弧面缓缓流过,由于此处泥浆与外界接触面积大,泥浆厚度薄,泥浆内部压力小,泥浆中的气泡被分离出来,流入混浆罐罐体1右侧空间-均衡室的泥浆气泡含量大大减少,起到消泡的作用。循环出口3,主要用于初始泥浆循环和排污作用。排出口4主要用于将混好的泥将排出到供泥浆口,供生产使用。防溢顶板5,位于混浆罐的上部,距罐顶一段距离,当各种原因引起泥浆溢过顶板时,不会马上流出混浆罐外表面,给操作人员留出充足的反应时间;作业完成后,清洗时,防溢顶板5上的污水流回罐内,也不会从混浆罐外表面流出,大大减轻了清洗工作量。清洗管6位于防溢顶板5下,混浆罐罐体1内一周,主要用于作业完成后的清洗工作,当打开清洗管时,清水从混浆罐内一周喷下,方便快捷地完成清洗工作,同时混浆罐罐体采用圆弧过渡,避免了死角积灰,更易于清洗。
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。
Claims (3)
1.一种自动消泡双室混浆罐,包括混浆罐体(1)、消泡隔板(2)、循环出口(3)、排出口(4)、防溢顶板(5)、清洗管(6)、搅拌器(7),其特征在于:消泡隔板(2)将混浆罐体(1)分成初混室和均衡室两部分,所述的循环出口(3)与混浆罐体(1)的初混室相连,所述的排出口(4)与混浆罐体(1)的均衡室相连,所述的防溢顶板(5)位于混浆罐罐体(1)的上部,所述的清洗管(6)位于混浆罐体(1)防溢顶板(5)下,绕混浆罐体(1)一周,清洗管(6)上分布出水孔。
2.根据权利要求1所述的一种自动消泡双室混浆罐,其特征在于:所述混浆罐体(1)内部采用圆弧过渡,避免了死角积灰。
3.根据权利要求1所述的一种自动消泡双室混浆罐,其特征在于:所述搅拌器(7)马达安装座焊接在混浆罐体(1)顶部。
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