The ball valve core automatic processing machine tool
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of automatic processing machine tool, particularly a kind of ball valve core automatic processing machine tool.
Background technology
Ball valve is as the important kind of valve, and it is widely used in petroleum refining, long-distance transport pipes, chemical industry, metallurgy and the daily life.The spool of ball valve is in use easy to wear, is easily-consumed products, and the spool of existing ball valve all adopts machine tooling.
At present, the spherical surface machining tool of ball valve core comprises frame, drive motors, be fixed with slide rail on the frame, being equipped with on the slide rail can be along the planker of slide rail slip, planker is provided with revolvable rotating disk, be fixed with the base of tool on the rotating disk, be fixed with cutter on the base of tool, rotating disk is connected with cylinder by connecting rod; Drive motors is located at the frame sidepiece, also be fixed with the promotion cylinder on the frame, the piston rod that promotes cylinder is connected mutually with drive motors, also be provided with the main shaft that is positioned at base of tool side top on the frame, the end of main shaft is coniform and is divided into three lobes, and the output shaft of drive motors axially penetrates the axle body and the main shaft engagement of main shaft and output shaft.
The spherical surface machining tool of above-mentioned ball valve core before use, the workman is according to the diameter of ball valve core to be processed, determines the position of the base of tool and cutter on rotating disk.Add the end that man-hour, the workman was inserted in ball valve core to be processed main shaft, open again and promote cylinder promotion drive motors axial feed, the output shaft of drive motors contacts the end of the coniform distinguish of main shaft, thereby main shaft changes this end expands outwardly tensioning fixing ball valve spool, then the workman position of adjusting planker makes the cutter ball valve core surface to be processed of conflicting, open drive motors afterwards, drive motors drives main shaft and ball valve core to be processed rotates together, open cylinder again, cylinder drives angle of rotating disk rotation by connecting rod, cutter is with the spherical surface of dial rotation processing ball valve core, cylinder and promotion cylinder reset then, the workman takes off the ball valve core that processes, and puts new ball valve core to be processed again, the processing of a beginning new round.Here operations such as material loading, adjusting cutter, unlatching drive motors and discharging are all manually finished by the workman, and labor strength is big, cost of labor is high, and working (machining) efficiency is low, machining accuracy is also not high enough.
Summary of the invention
The purpose of this utility model is at the above-mentioned problems in the prior art, and a kind of automaticity height, ball valve core automatic processing machine tool that production efficiency is high are provided.
The purpose of this utility model can realize by following technical proposal: a kind of ball valve core automatic processing machine tool, comprise lathe bed and be located at main spindle box on the lathe bed, described main spindle box is provided with the main shaft that is used for fastening spool to be processed and drives valve core rotation to be processed, described lathe bed is provided with the toolbox that is used to process the spool spherical surface, it is characterized in that, also be provided with on the described lathe bed and be used for spool to be processed is transported to feed mechanism on the main shaft, be fixed with actuator one on the described main spindle box, described actuator one is fixed with and is positioned at the following materials and parts that the main shaft sidepiece is used for dialling the spool fall to processing, in the described main spindle box controller is housed, described feed mechanism, toolbox, main shaft and actuator one all link with controller.
This ball valve core automatic processing machine tool before use, the workman is according to the relevant position and the required machined parameters of controller of the good toolbox of diameter adjustment of ball valve core, the course of work of ball valve processing is all carried out the automaticity height by controller control.
The course of work: controller control feed mechanism earlier is transported to a spool to be processed on the main shaft, the fastening good spool of main shaft also drives valve core rotation, controller is controlled toolbox carries out spherical surface to spool processing again, after processing spool, toolbox resets, one running of controller control actuator, materials and parts were dialled from main shaft along the main shaft axially-movable and with the spool that processes under actuator one drove, actuator one resets, the controller control feed mechanism spool that the next one is to be processed is transported on the main shaft and reprocesses afterwards, so circulation.
In above-mentioned ball valve core automatic processing machine tool, described feed mechanism comprises the cross rail that actuator two, actuator three, lathe bed are provided with and is positioned at stock shelf on the cross rail, described stock shelf top has with the coaxial setting of main shaft and is used for interting the material loading bar of spool to be processed, described actuator two is connected mutually with lathe bed and can promotes stock shelf and makes the end of material loading bar contact at the end of main shaft along the cross rail slip, and described actuator three is connected mutually with stock shelf and its end is fixed with the push pedal that spool to be processed can be released.
Be interspersed with spool to be processed in the material loading bar, during feed mechanism work, actuator two promotes stock shelf makes the end of material loading bar contact at the end of main shaft along the cross rail slip, actuator three promotion push pedals this moment, push pedal promotes the whole spool to be processed that interts on the material loading bar of scurrying, being positioned at material loading bar spool to be processed foremost withdraws from from the material loading bar and interts on main shaft, so just, finished the material loading process, actuator three decommissions afterwards, actuator two drives stock shelf and resets, for the material loading of a new round is made preparation.
As another kind of situation, in above-mentioned ball valve core automatic processing machine tool, described feed mechanism involving vibrations dish, the defeated material passage that links to each other with vibrating disk and be connected in stock shelf on the lathe bed, described stock shelf has the plate face that holds that is used to hold spool to be processed that is positioned at below, main shaft end, described stock shelf also is fixed with cylinder, the piston rod of cylinder is fixed with push pedal, and the outlet of described defeated material passage is positioned at and holds on the plate face and the exit of defeated material passage also is provided with driving lever by Electric Machine Control.Spool to be processed is housed in the vibrating disk, the vibrating disk vibration makes spool to be processed enter in the defeated material passage, the Electric Machine Control driving lever rotates afterwards, arranging a top spool to be processed drops on and holds on the plate face, here can be according to actual needs, holding groove that points to main shaft of processing on the plate face, spool to be processed so can not touched holding on the plate face, the Electric Machine Control driving lever resets and stops that next spool to be processed prevents that it from dropping on and holds on the plate face, then cylinder running, the piston rod of cylinder stretches out, the spool to be processed that the push pedal that is connected with cylinder piston rod will hold on the plate face pushes the end of main shaft to finish material loading, cylinder resets afterwards, instantly materials and parts are dialled backwardness with the spool that processes, and the rotation of Electric Machine Control driving lever drops on next spool to be processed and holds the material loading that carries out a new round on the plate face.
In above-mentioned ball valve core automatic processing machine tool, described actuator one is fixed with the actuator four that is provided with along the main shaft radial direction, and described actuator four is fixed with the roof pressure piece that is used for spool to be processed is pressed on the main shaft end.After feed mechanism was transported to spool to be processed on the main shaft, the moving roof pressure piece of actuator 4 wheel driven compressed spool to be processed, and spool to be processed so can not come off from the end of main shaft, has guaranteed carrying out smoothly of process.
In above-mentioned ball valve core automatic processing machine tool, described toolbox comprises vertical guide rail that lathe bed is provided with, is positioned at planker on the vertical guide rail and the actuator five that is connected with lathe bed, described planker is connected mutually with actuator five and planker is provided with rotating disk, be fixed with the base of tool that has cutter on the described rotating disk, described rotating disk also is connected with the rotational structure that can drive its rotation.During toolbox work, controller control actuator five promotes planker makes the base of tool on the planker be positioned at Working position along vertical guide rail slip, one side of the spool to be processed on the cutter conflict main shaft end on the base of tool, controller is controlled rotational structure again and is driven dial rotation, the base of tool is with dial rotation, cutter streaks the arc machining locus carries out spherical surface to spool to be processed processing with the base of tool, the rotational structure of controller control afterwards resets, even cutter resets, for processing next time is prepared.
In above-mentioned ball valve core automatic processing machine tool, described rotational structure comprises the actuator six that is connected with planker, described actuator six is fixed with tooth bar, and described rotating disk has central shaft and described central shaft is fixed with gear, and described wheel and rack is meshed.It is flexible that controller control actuator six drives tooth bar, the rotation of rack drives gear, and the rotating disk that is connected with gear also rotates, thereby realizes that rotating disk drives the action that the base of tool is done rotation processing.
Also have kind of a situation, in above-mentioned ball valve core automatic processing machine tool, described rotational structure comprises the central shaft that rotating disk has and is connected in motor on the planker that described central shaft is connected mutually with the output shaft of motor.Controller control motor rotates, and the output shaft of motor drives rotating disk and rotates, thereby realizes that rotating disk drives the action that the base of tool is done rotation processing.
In above-mentioned ball valve core automatic processing machine tool, described down materials and parts are one to be the live splint of V shape, and the folder mouth of described live splint is surrounded on the end of main shaft, and the folder of live splint is fixed with the adjusting bar of the folder mouth size that can regulate live splint on one's body.Live splint can successfully be dialled the spool that processes fall from the end of main shaft, regulate bar and have the knothole of teasing and ridicule, passing the adjustment hole of regulating bar by screw will regulate on one's body the folder that bar is connected in live splint, the folder mouth size of live splint can be regulated according to the valve core diameter of generation processing like this, and assurance blanking process is carried out smoothly.
In above-mentioned ball valve core automatic processing machine tool, described actuator one, actuator two, actuator three, actuator four, actuator five and actuator six are cylinder or oil cylinder.
In above-mentioned ball valve core automatic processing machine tool, described actuator one or actuator two or actuator three or actuator four or actuator five or actuator six have the backstay that the piston rod the inner with cylinder or oil cylinder fuses, and described backstay stretches out the locating piece that has been threaded on cylinder or oil cylinder and the backstay.By adjusting the position of locating piece on backstay, determine the range of each actuator, avoid causing the collsion damage of parts because of stroke is excessive.
In above-mentioned ball valve core automatic processing machine tool, be fixed with the blanking chute on the described planker.The spool that the setting of blanking chute has been avoided processing is scattered on the lathe bed, the convenient spool that processes of collecting.
Compared with prior art, a kind of ball valve core automatic processing machine tool of providing of the utility model has the following advantages:
1, this ball valve core automatic processing machine tool can carry out Surface Machining to the ball valve core of different-diameter, and the automatic disposable surface that processes ball valve core of energy, has automaticity height, good stability and advantage of high processing efficiency.
2, because the automaticity height of this ball valve core automatic processing machine tool is simple to operate so each operating personnel can operate many lathes simultaneously, saved cost of labor, the processing benefit height.
3, this ball valve core automatic processing machine tool is accurately controlled the operation of each parts, the machining accuracy height on ball valve core surface by controller.
4, each actuator in this ball valve core automatic processing machine tool is provided with backstay and locating piece, can determine the range of each actuator like this, avoids causing because of stroke is excessive the collsion damage of parts.
Description of drawings
Fig. 1 is the perspective view of this ball valve core automatic processing machine tool.
Fig. 2 is the plan structure schematic diagram of this ball valve core automatic processing machine tool.
Fig. 3 is the structural representation of rotational structure in this ball valve core automatic processing machine tool.
Fig. 4 is the structural representation of following materials and parts in this ball valve core automatic processing machine tool.
Among the figure, 1, lathe bed; 2, main spindle box; 3, main shaft; 4, feed mechanism; 5, actuator one; 6, following materials and parts; 7, controller; 8, actuator two; 9, actuator three; 10, cross rail; 11, stock shelf; 12, material loading bar; 13, push pedal; 14, actuator four; 15, roof pressure piece; 16, vertical guide rail; 17, planker; 18, actuator five; 19, rotating disk; 19a, central shaft; 20, cutter; 21, the base of tool; 22, actuator six; 23, tooth bar; 24, gear; 25, regulate bar; 26, backstay; 27, locating piece; 28, blanking chute.
The specific embodiment
Below be specific embodiment of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
This ball valve core automatic processing machine tool is made up of parts such as lathe bed 1, main spindle box 2, main shaft 3, toolbox, feed mechanism 4 and following materials and parts 6, is used to process the spherical surface of ball valve core.
Specifically, main spindle box 2 is located at the sidepiece of lathe bed 1, be provided with in the main spindle box 2 and promote cylinder and drive motors, the piston rod that promotes cylinder is connected mutually with drive motors, main spindle box 2 also is equipped with main shaft 3, the outer end of main shaft 3 passes main spindle box 2, the end of this outer end is coniform and is divided into three lobes, the inner hollow of main shaft 3, main shaft 3 outer ends of conflicting, the end that the output shaft of drive motors penetrates main shaft 3 and output shaft are divided into the position of three lobes, the axle body of the output shaft of drive motors and main shaft 3 are connected by key, certainly herein being used on the main shaft 3 chute of inlaying key axially be provided with and length is longer than key length along main shaft 3.
As depicted in figs. 1 and 2, lathe bed 1 is provided with the toolbox that is used to process the spool spherical surface, toolbox comprises the vertical guide rail 16 that lathe bed 1 is provided with, be positioned at planker 17 on the vertical guide rail 16 and the actuator 5 18 that is connected with lathe bed 1, actuator 5 18 is an oil cylinder, the piston rod of oil cylinder is connected mutually with planker 17, oil cylinder also has the backstay 26 that the piston rod the inner with oil cylinder fuses, backstay 26 stretches out the locating piece 27 that has been threaded on the rear end of oil cylinder and the backstay 26, by adjusting the position of locating piece 27 on backstay 26, determine the range of oil cylinder, avoid this oil cylinder to make planker 17 break away from vertical guide rail 16 because of stroke is excessive.Be fixed with blanking chute 28 on the planker 17, also be provided with rotating disk 19 on the planker 17, be fixed with the base of tool 21 by screw on the rotating disk 19, be fixed with cutter 20 on the base of tool 21, rotating disk 19 also is connected with the rotational structure that can drive its rotation, in the present embodiment, as shown in Figure 3, rotational structure comprises the actuator 6 22 that is connected with planker 17, actuator 6 22 is an oil cylinder, the piston rod of oil cylinder is fixed with tooth bar 23, and rotating disk 19 has central shaft 19a, and central shaft 19a passes planker 17 and is fixed with and tooth bar 23 phase gears 24.Also be provided with on the lathe bed 1 and be used for spool to be processed is transported to feed mechanism 4 on the main shaft 3, feed mechanism 4 comprises actuator 28, actuator 39, cross rail 10 that lathe bed 1 is provided with and the stock shelf 11 that is positioned on the cross rail 10, stock shelf 11 tops have with main shaft 3 coaxial settings and are used for interting the material loading bar 12 of spool to be processed, actuator 28 is the oil cylinder that is connected mutually with lathe bed 1, the piston rod of oil cylinder and stock shelf 11 are connected, oil cylinder has the backstay 26 that the piston rod the inner with oil cylinder fuses, backstay 26 stretches out the locating piece 27 that has been threaded on the rear end of oil cylinder and the backstay 26, by adjusting the position of locating piece 27 on backstay 26, determine the range of oil cylinder, this range is that oil cylinder promotion stock shelf 11 makes the end of material loading bar 12 contact at the distance of main shaft 3 ends just, has avoided like this making material loading bar 12 collide main shafts 3 because of oil cylinder stroke is excessive.Actuator 39 is the cylinder that is connected with last materials and parts, and the piston rod of cylinder is fixed with push pedal 13.
Be fixed with actuator 1 on the main spindle box 2, actuator 1 is a cylinder, the piston rod of cylinder is fixed with installing plate, installing plate is fixed with by screw and is positioned at the following materials and parts 6 that main shaft 3 sidepieces are used for dialling the spool fall to processing, as shown in Figure 1 and Figure 4, following materials and parts 6 are one to be the live splint of V shape, the folder mouth of live splint is surrounded on the end of main shaft 3, the folder of live splint is fixed with the adjusting bar 25 of the folder mouth size that can regulate live splint on one's body, regulate bar 25 in the present embodiment and have the knothole of teasing and ridicule, passing the adjustment hole of regulating bar 25 by screw will regulate on one's body the folder that bar 25 is connected in live splint, when regulating live splint folder mouthful size according to the valve core diameter of generation processing, earlier the screw that live splint and installing plate are connected is unscrewed, unclamp the screw of regulating on the bar 25 again, it is fixing with the folder mouth size of live splint that the folder mouth size that then regulates live splint is tightened the screw of regulating on the bar 25 again, and live splint can successfully be dialled the spool that processes fall from the end of main shaft 3 like this.The actuator 1 i.e. piston rod upper mounting plate of this cylinder also is fixed with the actuator 4 14 that is provided with along main shaft 3 radial direction, actuator 4 14 is a cylinder, and the piston rod top of this cylinder is welded with the roof pressure piece 15 that is used for spool to be processed is pressed on main shaft 3 ends.
Controller 7 is housed in the main spindle box 2, controller 7 is the PLC programmable controller, feed mechanism 4, toolbox, main shaft 3 and actuator 1 all link with the PLC programmable controller, and promptly each actuator all links by reversal valve, magnetic valve and PLC programmable controller.This ball valve core automatic processing machine tool before use, the workman is according to the range and the required machined parameters of PLC programmable controller of folder mouth size, actuator 28 and the actuator 5 18 of the diameter adjustment live splint of ball valve core, the course of work of ball valve processing is all carried out the automaticity height by the control of PLC programmable controller.
The course of work of this ball valve core automatic processing machine tool: the workman interts the spool of a plurality of generation processing in material loading bar 12, actuator 28 promotes stock shelf 11 makes the end of material loading bar 12 contact at the end of main shaft 3 along cross rail 10 slips, actuator 39 promotes push pedal 13, push pedal 13 promotes the whole spool to be processed that interts on material loading bar 12 of scurrying, being positioned at material loading bar 12 spool to be processed foremost withdraws from from material loading bar 12 and interts on main shaft 3, actuator 39 decommissions, actuator 4 14 drives roof pressure piece 15 and compresses spool to be processed, avoid spool to be processed to come off from the end of main shaft 3, promote cylinder and promote the drive motors axial feed, the output shaft of drive motors contacts the end of the coniform distinguish of main shaft 3, thereby main shaft changes this end expands outwardly tensioning fixing ball valve spool, drive motors drives main shaft 3 and ball valve core to be processed rotates together, actuator 4 14 resets, and actuator 28 drives stock shelf 11 and resets; Actuator 5 18 promotes planker 17 makes the base of tool 21 on the planker 17 be positioned at Working position along vertical guide rail 16 slips, one side of the spool to be processed on cutter 20 conflict main shafts 3 ends on the base of tool 21, it is flexible that actuator 6 22 drives tooth bar 23,24 rotations of tooth bar 23 driven gears, the rotating disk 19 that is connected with gear 24 also rotates, the base of tool 21 rotates with rotating disk 19, cutter 20 streaks the arc machining locus with the base of tool 21 spool to be processed is carried out the processing of spherical surface, processes that rear-guard moving part 6 22 drives rotating disks 19, the base of tool 21 resets; Actuator one 5 runnings, materials and parts 6 were dialled the spool that processes fall from the end of main shaft 3 along main shaft 3 axially-movables under actuator drove, the spool that processes drops and is collected in blanking chute 28, actuator 1 resets, so just, finished the processing of a spool, PLC programmable controller actuator 28 operates once more afterwards, begins new cyclic process.
Specific embodiment described herein only is that the utility model spirit is illustrated.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has used lathe bed 1, main spindle box 2, main shaft 3, feed mechanism 4, actuator 1, following materials and parts 6, controller 7, actuator 28, actuator 39, cross rail 10, stock shelf 11, material loading bar 12, push pedal 13, actuator 4 14, roof pressure piece 15, vertical guide rail 16, planker 17, actuator 5 18, rotating disk 19, central shaft 19a, cutter 20, the base of tool 21, actuator 6 22, tooth bar 23, gear 24, regulated terms such as bar 25, backstay 26, locating piece 27, blanking chute 28 morely, do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present utility model more easily; They are construed to any additional restriction all is contrary with the utility model spirit.