CN103691971A - Spray gun processor - Google Patents
Spray gun processor Download PDFInfo
- Publication number
- CN103691971A CN103691971A CN201310692303.XA CN201310692303A CN103691971A CN 103691971 A CN103691971 A CN 103691971A CN 201310692303 A CN201310692303 A CN 201310692303A CN 103691971 A CN103691971 A CN 103691971A
- Authority
- CN
- China
- Prior art keywords
- spray gun
- rotating disk
- clamping
- fixed pedestal
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B7/00—Automatic or semi-automatic turning-machines with a single working-spindle, e.g. controlled by cams; Equipment therefor; Features common to automatic and semi-automatic turning-machines with one or more working-spindles
- B23B7/12—Automatic or semi-automatic machines for turning of workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/007—Flying working devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
Abstract
The invention provides a spray gun processor, belongs to the technical field of digital controlled lathes, and solves the technical problems that a spray gun processing lathe cannot be used for automatically mounting and dismounting a spray gun so that the labor intensity is greater and the production efficiency is lower. The spray gun processor is arranged in a rack and comprises a clamping rotating table, a first fixed base and a processing unit, wherein the first fixed base is axially provided with a slide rail, the processing unit is arranged on the slide rail and moves axially and transversely on the slide rail, the first fixed base is provided with an automatic feeding unit and a storing unit for storing the spray gun, the automatic feeding unit takes down the spray gun from the storing unit and feeds the spray gun onto the clamping rotating table for fixing, the rack is provided with an unloading unit, and the unloading unit is located on one side of the clamping rotating table and unloads the processed spray gun from the clamping rotating table. By adopting the spray gun processor, both the mounting and dismounting of the spray gun are automatically completed, the labor intensity is reduced, the processing time is saved, and the production efficiency is improved.
Description
Technical field
The invention belongs to numerically controlled lathe technical field, relate to a kind of spray gun processing unit (plant).
Background technology
Lathe processing is a part for machining, traditional lathe processing mainly be take manual operation as main, but along with the development of Numeric Control Technology and the expansion of application, Computerized Numerical Control processing technology plays a part more and more important to the development of some important industries of national economy, because efficiency, quality are the main bodys of advanced manufacturing technology, at a high speed, high finishing technology can greatly enhance productivity, and improves quality and the class of product, shorten the production cycle and improve the market competitiveness.
In recent years, due to the demand increase in spray gun market, make spray gun industry also enter lathe processing ranks.The lathe of tradition processing spray gun, comprise a mainframe, on mainframe, be disposed with clamping rotating disk, the pedestal of slide rail is installed, the processing unit (plant) that moves axially on slide rail and the spray gun being held on clamping rotating disk is processed, the mobile controller that controlled working device moves on slide rail, clamping center of turntable is provided with for the fixing fixed axis of spray gun, processing unit (plant) is by Electric Machine Control, on processing unit (plant), be provided with different model for processing the process tool of spray gun, processing unit (plant) is controlled it is moved axially on slide rail by mobile controller, processing unit (plant) also can be on pedestal transverse shifting, mobile controller is by manual operation, spray gun is fixed on clamping rotating disk by artificial or alternate manner, the middle part of clamping rotating disk is axially provided with fixed axis, spray gun is connected with fixed axis interference, clamping driven by rotary disc spray gun high speed rotating, process tool is processed spray gun, this kind of numerically controlled lathe is the equipment of the processing spray gun comparatively commonly used in the market, it can meet basic Production requirement, spray gun on lathe is processed to form process line, production efficiency lathe relatively in the past increases, but also there are following problems: 1 simultaneously, the installation of spray gun need be by manually completing, the movement of processing unit (plant) in spray gun process also need be by manually operating, therefore the automaticity of this lathe is very low, artificial physical labor intensity is larger, time before processing is longer, the invisible whole process time of having elongated spray gun, therefore production efficiency is lower, production cost is relatively large height also, 2, the installation of spray gun is by manually completing, and after spray gun completion of processing, and the dismounting of spray gun also needs to have and manually completes, and makes processing more inconvenient, and procedure is more loaded down with trivial details, and process time is longer, hand labor strength increase, and production efficiency is lower, 3, owing to manually spray gun being installed, there is certain difference in therefore each installation in position, and the machining accuracy of spray gun also there will be difference, causes the uniformity of spray gun products formed poor, second-rate, and qualification rate is lower, 4, because spray gun rotates in process high speed, spray gun is with clamping rotating disk interference fit and be connected tighter, manually need to free-hand spray gun be unloaded, or need to use other instrument, impacting or prize spray gun just can make spray gun unload by clamping on rotating disk, not only unloading is inconvenient, and easily damages spray gun, affects quality and the service life of spray gun.
Summary of the invention
The object of the invention is to have the problems referred to above for existing technology, proposed that a kind of automaticity is high, production efficiency improves, machining accuracy is high, can Self-tipping after spray gun processing, good, the spray gun longer spray gun processing unit (plant) in service life of spray gun crudy.
Object of the present invention can realize by following technical proposal: a kind of spray gun processing unit (plant), be installed in frame, comprise clamping rotating disk, the first fixed pedestal, machining cell, on the first fixed pedestal, be axially provided with slide rail, machining cell is arranged at axially-movable and transverse movement on slide rail and on slide rail, on described the first fixed pedestal, be provided with self-feeding unit and the storing unit that stores spray gun, self-feeding unit takes off and delivers on clamping rotating disk fixing by spray gun by storing unit, in described frame, be provided with discharge unit, described discharge unit is positioned at clamping rotating disk one side and the spray gun machining is unloaded by clamping on rotating disk.
In above-mentioned a kind of spray gun processing unit (plant), described device for discharging comprises the mounting bracket being arranged in frame, on mounting bracket, be provided with the first cylinder, described the first cylinder has first piston bar, the front end of first piston bar is provided with hammer, described hammer with first piston bar, move and with spray gun contacts side surfaces, described hammer movement direction is relative with the counterclockwise direction of motion of spray gun, described the first cylinder with clamping rotating disk parallel.
In above-mentioned a kind of spray gun processing unit (plant), on described mounting bracket, be provided with the second cylinder, described the second cylinder has the second piston rod, the second piston rod front end is provided with support member, support member moves with the second piston rod and contacts with spray gun, described support movements direction is relative with the clockwise direction of motion of spray gun, and described the second cylinder is parallel with clamping rotating disk.
In above-mentioned a kind of spray gun processing unit (plant), described machining cell comprises the second fixed pedestal and processing pedestal, processing pedestal is arranged at the second fixed pedestal upper surface and circumferentially rotates on the second fixed pedestal, described processing pedestal side has been horizontally disposed with some process tools, and described process tool is processed spray gun different parts.
In above-mentioned a kind of spray gun processing unit (plant), described self-feeding unit comprises the 3rd fixed pedestal, rotating mechanism, telescopic cylinder and the first clamping part, described the 3rd fixed pedestal is located on the first fixed pedestal, rotating mechanism is located on the 3rd fixed pedestal, telescopic cylinder is arranged on rotating mechanism and with rotating mechanism and is connected, the first clamping part and telescopic cylinder front end are connected, and described rotating mechanism is controlled telescopic cylinder level and circumferentially rotated, and described telescoping mechanism is controlled the first clamping part feeding and feeding.
In above-mentioned a kind of spray gun processing unit (plant), described rotating mechanism comprises gear, tooth bar, gear is horizontally placed on the 3rd fixed pedestal, gear upper end is provided with the first fixing rotating disk, described flexible cylinder is arranged at the first fixing rotating disk upper surface, and described wheel and rack is connected with a joggle and drives flexible cylinder level circumferentially to rotate.
In above-mentioned a kind of spray gun processing unit (plant), described the first clamping part comprises the matrix that be connected vertical with expansion link, matrix has from top to bottom been horizontally disposed with the first fixture, the first fixed bar, shelf successively, on described spray gun, offer batch can installing hole, the first fixed bar inserts in batch can installing hole, spray gun body of a gun upper end is blocked by the first fixture, and put on the shelf spray gun lower end.
In above-mentioned a kind of spray gun processing unit (plant), described storing unit comprises the 4th fixed pedestal and material storage dish, level is circumferentially rotated on described material storage dish setting and the 4th fixed pedestal and on the 4th fixed pedestal, material storage dish periphery is surrounded with some spray guns, spray gun is also corresponding with the first clamping part successively with rotating on material storage dish, and the first clamping part takes off corresponding with it spray gun successively.
In above-mentioned a kind of spray gun processing automatic feeding, on described the 4th fixed pedestal, vertically offer a circular pit, circular pit bottom surface has been provided with rotating shaft, in circular pit, be provided with second fixedly rotating disk and second fixedly rotating disk be flexibly connected with rotating shaft, described material storage dish be arranged at second fixedly rotating disk upper surface and with second fixedly rotating disk level circumferentially rotate.
In above-mentioned a kind of spray gun processing unit (plant), described material storage dish periphery is surrounded with some the second clamping parts, this second clamping part comprises the second fixture, the second fixture is fixedly connected with material storage dish, under each the second fixture, all correspondence is provided with the second fixed bar, on described spray gun, offer airflow hole, the second fixed bar inserts in airflow hole and the second fixture blocks the spray gun body of a gun.
Compared with prior art, the present invention has following beneficial effect:
1, in this device, staff can disposablely be stored in a plurality of spray guns in storing unit, self-feeding unit is delivered to spray gun successively clamping rotating disk and is processed, and whole process completes automatically, without manually spray gun being arranged on one by one on clamping rotating disk, the automaticity of spray gun processing is improved greatly, shortened the time before processing, staff's labour intensity reduces greatly, has also shortened whole process, production efficiency improves, and input cost also reduces relatively.
2, because spray gun is connected with the first clamping part interference, spray gun be transferred to clamping rotating disk by the first clamping part must have larger power to realize, and support member not only makes spray gun be fixed on clamping rotating disk by the first clamping part easily, realized the automatic transport of spray gun, and make spray gun be connected tightr with clamping rotating disk, prevent that spray gun from occurring loosening and dropping in clamping dial rotation process, the soundness of spray gun with clamping rotating disk that increased frame.
3, after spray gun completion of processing can, device for discharging unloads the spray gun processing by clamping on rotating disk, without manually start unloading, greatly reduce labour intensity, saved process time, production efficiency is also improved;
4, compare with hand stock, this stroke that installs each feeding and charging is consistent, and the difference of spray gun on installation site is less, makes the uniformity of spray gun processing better, and the spray gun qualification rate after processing is higher, and quality is good, and service life is longer.
5, this device for discharging can easily unload the spray gun processing by mechanics principle, when having reduced labour intensity, having saved process time, has also effectively protected the spray gun body of a gun not to be damaged, and has guaranteed its quality and service life.
Accompanying drawing explanation
Fig. 1 is the perspective view of a kind of spray gun processing unit (plant) of the present invention.
Fig. 2 is the perspective view of discharge unit in a kind of spray gun processing unit (plant) of the present invention.
Fig. 3 is the three-dimensional structure diagram of machining cell in a kind of spray gun processing unit (plant) of the present invention.
Fig. 4 is the three-dimensional structure diagram of self-feeding unit in a kind of spray gun processing unit (plant) of the present invention.
Fig. 5 is the three-dimensional structure diagram of storing unit in a kind of spray gun processing unit (plant) of the present invention.
Fig. 6 is the side elevational view of self-feeding unit and storing unit in a kind of spray gun processing unit (plant) of the present invention.
In figure, 100, frame; 110, substrate; 120, protective plate; 130, side plate; 140, clamping rotating disk, 141, fixed axis; 200, discharge unit; 210, crossbearer; 211, the first cylinder; 212, hammer; 220, stand; 221, the second cylinder; 222, support member; 300, the first fixed pedestal; 310, slide rail; 400, machining cell; 410, the second fixed pedestal; 411, first control motor; 420, processing pedestal; 421, second control motor; 422, process tool; 500, self-feeding unit; 510, the 3rd fixed pedestal; 520, gear; 521, tooth bar; 530, fixed mount; 540, the first fixing rotating disk; 550, flexible cylinder; 551, expansion link; 560, matrix; 561, the first fixture; 562, the first fixed bar; 563, shelf; 600, storing unit; 610, the 4th fixed pedestal; 611, circular pit; 612, rotating shaft; 620, the second fixing rotating disk; 630, material storage dish; 631, the second fixture; 632, connecting rod; 633, the second fixed bar; 640, the 3rd control motor.
The specific embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1, a kind of spray gun processing of the present invention device for discharging, be installed in frame 100, this frame 100 comprises the substrate 110 of setting, side plate 130 and protective plate 120, this side plate 130 is fixedly connected with substrate 110 both sides respectively with protective plate 120 and the upper end of protective plate 120 is crooked and be connected with side plate 130 tops, on these substrate 110 madial walls, be installed with clamping rotating disk 140 and discharge unit 200, below clamping rotating disk 140, be axially installed with the first fixed pedestal 300 extending from inside to outside, machining cell 400 is installed successively from inside to outside on the first fixed pedestal 300, self-feeding unit 500 and for storing the storing unit 600 of spray gun.
This protective plate 120 is hedged off from the outer world spray gun processing end, can prevent that the chip of processing spray gun from flying out, and contaminated environment also can prevent that staff's limbs from entering processing end, has avoided the generation of security incident,
As shown in Figure 2 and Figure 3, these clamping rotating disk 140 centers are axially installed with a fixed axis 141, and the top of spray gun offers batch can installing hole in advance, spray gun bottom offers airflow hole in advance, now, the airflow hole of spray gun be set on fixed axis 141 and with fixed axis 141 interference fit, add man-hour, spray gun rotates with clamping rotating disk 140, this discharge unit 200 is positioned at clamping rotating disk 140 upper right side, this discharge unit 200 comprises mounting bracket, mounting bracket is shaped as inverted " L " shape and parallel with substrate 110, this mounting bracket is comprised of crossbearer 210 and stand 220, this crossbearer 210 is horizontally disposed with, this stand 220 is erect and is arranged, these crossbearer 210 one end and vertical connection of stand 220 upper ends, and the other end is near clamping rotating disk 140, crossbearer 210 is fixedly connected with substrate 110 madial walls respectively with stand 220.
Further, the first cylinder 211 is installed on this crossbearer 210, the first cylinder 211 is vertical with crossbearer 210 and parallel with clamping rotating disk 140, the first cylinder 211 rear ends are fixedly connected with protective plate 120 inner side end faces, the front end of the first cylinder 211 is fixedly connected with crossbearer 210, this first cylinder 211 has first piston bar and first piston bar front end passes crossbearer 210, this first piston bar front end is installed with a hammer 212, under the first cylinder 211 drives, this hammer 212 vertically moves with first piston bar, when this hammer 212 moves down, the direction of motion of hammer 212 is contrary with the counterclockwise direction of motion of spray gun, spray gun adds man-hour for clockwise rotating, after completion of processing, hammer 212 moves down and enters in clamping rotating disk 140 scopes with first piston bar, spray gun rotated counterclockwise at a high speed and spray gun side and hammer 212 lower surfaces collisions with clamping 140 moments of rotating disk, the effect of keeping out due to hammer 212, spray gun can rebound, in bounce-back in a flash, spray gun can become flexible, under constantly rebounding and clashing into, spray gun is finally completely loosening and separated with fixed axis 141, realize the unloading of spray gun, because spray gun can freely unload under the barrier effect of hammer 212, without artificial unloading, realized the automation of spray gun unloading, greatly reduce labour intensity, saved process time, production efficiency improves relatively.
Further, the second cylinder 221 is installed in this stand 220, the second cylinder 221 is in level and vertical with stand 220, the second cylinder 221 rear ends are fixedly connected with side plate, the second cylinder 221 front ends are fixedly connected with stand 220, this second cylinder 221 has the second piston rod and the second piston rod front end passes stand 220, this the second piston rod front end is provided with support member 222, under the second cylinder 221 drives, support member 222 moves with the second piston rod horizontal cross, when this support member 222 is mobile to seat, support member 222 directions of motion are contrary with the clockwise direction of motion of spray gun.
Further, on this first fixed pedestal 300, be axially installed with slide rail 310, this machining cell 400 is positioned at the first fixed pedestal 300 rear ends and nearest from clamping rotating disk 140, this machining cell 400 comprises the second fixed pedestal 410, processing pedestal 420, the second fixed pedestal 410 is installed on described slide rail 310 and on slide rail 310 and moves axially, the second fixed pedestal 410 is horizontally disposed square, at the second fixed pedestal 410, wherein on a side, be installed with the first control motor 411, this the first control motor 411 is controlled the second fixed pedestals 410 transverse shifting on the first fixed pedestal 300, processing pedestal 420 is installed on the second fixed pedestal 410 upper surfaces, this processing pedestal 420 is square and parallel with the second fixed pedestal 410, processing pedestal 420 upper surfaces are installed with the second control motor 421, these the second control motor 421 controlled working pedestals 420 circumferentially rotate on the second fixed pedestal 410, on four sides of processing pedestal 420, be installed with respectively a process tool 422, four process tool 422 models are all not identical, to meet, the different parts of spray gun is processed.
As Fig. 1, Fig. 4, shown in Fig. 6, this self-feeding unit 500 is positioned at the first fixed pedestal 300 middle parts and coaxial with clamping rotating disk 140, this self-feeding unit 500 comprises the 3rd fixed pedestal 510, rotating mechanism, telescopic cylinder and the first clamping part, the 3rd fixed pedestal 510 is installed on the first fixed pedestal 300, this rotating mechanism is installed on the 3rd fixed pedestal 510 upper surfaces, this rotating mechanism comprises gear 520, tooth bar 521 and engagement cylinder, on the 3rd fixed pedestal 510, be vertically installed with gear 520 axles, this gear 520 is set on gear 520 axles and with gear 520 axles and is fixedly connected with, in the 3rd fixed pedestal 510 1 sides, fixed mount 530 is installed, this tooth bar 521 is positioned at fixed mount 530 and is connected with a joggle with gear 520, this engagement cylinder is fixed on the 3rd fixed pedestal 510 and with tooth bar 521 and is fixedly connected with, gear 520 axle upper ends are passed fixed mount 530 upper surfaces and are flexibly connected with fixed mount 530, this fixed mount 530 can prevent that gear 520 axles from shaking, increase the soundness of gear 520 axles, gear 520 axle upper end levels are installed with the first fixing rotating disk 540, this telescopic cylinder is fixedly installed in the first fixing rotating disk 540 upper surfaces, described engagement cylinder control gear 520 meshes with tooth bar 521 and drives flexible cylinder 550 levels circumferentially to rotate.
Further, telescopic cylinder has upper and lower two expansion links 551, described the first clamping part and two expansion link 551 front ends are connected, herein, it is in order to increase support strength and the homeostasis degree of 551 pairs of the first clamping parts of expansion link that two expansion links 551 are installed, the first clamping part stretches and moves axially on flexible cylinder 550 with expansion link 551, this first clamping part comprises the matrix that be connected 560 vertical with expansion link 551, matrix 560 is from top to bottom installed with the first fixture 561 successively, the first fixed bar 562, shelf 563, these the first fixture 561 levels are installed and are vertical with matrix 560, this first fixture 561 is shaped as " U " shape, this first fixed bar 562 is vertical with matrix 560, these shelf 563 levels are installed and are vertical with matrix 560, each spray gun top to be processed offers batch can installing hole, during feeding, this first fixed bar 562 inserts in batch can installing hole and the two formation interference fit, the spray gun body of a gun blocks upward and by the first fixture 561, spray gun lower end rests on shelf 563.
After spray gun is taken off by the first clamping part, along with flexible cylinder 550 levels circumferentially move, spray gun moves to clamping rotating disk 140 1 sides and to clamping rotating disk 140, moves close under the control of flexible cylinder 550, the airflow hole of spray gun is inserted on fixed axis 141 and with the promotion of stretching cylinder 550, fixed axis 141 forms interference fit with spray gun airflow hole, before spray gun processing, second cylinder 221 driving the second piston rod horizontal cross move support member 222 are entered in clamping rotating disk 140 scopes, spray gun first rotates counterclockwise and is then resisted against support member 222 end faces with clamping rotating disk 140, now, the effect of keeping out due to support member 222 and the first clamping part both direction, spray gun is tightr with being connected of fixed axis 141, simultaneously loosening between spray gun and the first fixed bar 562, at the first clamping part, be retracted in the process of flexible cylinder 550, spray gun and the first retained part from, this support member 222 not only makes spray gun by the first clamping part, be fixed on clamping rotating disk 140 easily, realized the automatic transport of spray gun, and make spray gun be connected tightr with clamping rotating disk 140, prevent spray gun from clamping rotating disk 140 rotation processes, occurring loosening and drop, the soundness of spray gun with clamping rotating disk 140 that increased frame.
As Fig. 1, Fig. 5, shown in Fig. 6, this storing unit 600 is positioned at the first fixed pedestal 300 front ends, this storing unit 600 comprises the 4th fixed pedestal 610, material storage dish 630 and the 3rd is controlled motor 640, on the 4th fixed pedestal 610, vertically offer a circular pit 611, these circular pit 611 centers, bottom surface are installed with a rotating shaft 612, on this rotating shaft 612, be provided with second fixedly rotating disk 620 and this second fixedly rotating disk 620 in circular pit 611, take rotating shaft 612 and circumferentially rotate as axle center, described material storage dish 630 is fixedly installed in the second fixing rotating disk 620 upper surfaces, these material storage dish 630 upper end outer rims are provided with a plurality of the second clamping parts, all the second clamping parts are horizontally disposed with and are in the same plane, each second clamping part is comprised of connecting rod 632 and the second fixture 631, these connecting rod 632 rear ends and material storage dish 630 are connected, this second fixture 631 is shaped as " U " shape, the openend of this second fixture 631 is outside, the second fixture 631 rear ends and connecting rod 632 front ends are connected, under each the second clamping part, correspondence is provided with the second fixed bar 633 respectively, in each spray gun to be processed bottom, all offer airflow hole, this second fixed bar 633 inserts in airflow hole and the spray gun body of a gun is blocked by second-hand upward, the 3rd control motor 640 be fixedly installed in the 4th fixed pedestal 610 1 sides and control second fixedly rotating disk 620 levels circumferentially rotate, spray gun rotates with material storage dish 630 and is corresponding with described the first clamping part successively, described the first clamping part takes off corresponding with it spray gun successively.
Spray gun is installed on material storage dish 630 in advance, and rotate and make spray gun corresponding one by one with the first clamping part successively by material storage dish 630, and by tooth bar 521, gear 520 is controlled telescopic cylinder and is rotated, and by telescopic cylinder, control the second clamping part and pick up and delivery gun, so staff can disposablely be stored in a plurality of spray guns on material storage dish 630, without each spray gun by manually installing, spray gun is sent to 140 processing of clamping rotating disk successively, the automaticity of whole process improves greatly, shortened the time before processing, staff's labour intensity reduces greatly, the automated process of spray gun processing improves, also shortened whole process, production efficiency improves, input cost also reduces relatively, feeding stroke is basically identical, make the difference of spray gun on installation site less, therefore the uniformity of spray gun processing improves, spray gun products formed qualification rate after processing is higher, quality is good, service life is longer.
By above-described embodiment, show that operation principle of the present invention is as follows:
The present invention is under original state, the first retaining part in storing unit 600 1 sides and from storing unit close to, machining cell 400 is away from clamping rotating disk 140 and be positioned at the left side that clamps rotating disk 140, the first clamping part is near flexible cylinder 550 front ends, before processing, first by staff, spray gun is installed on material storage dish 630 successively, the second fixed bar 633 inserts in the airflow hole of spray guns with fixing spray gun.
One of them spray gun and flexible cylinder 550 and clamping rotating disk 140 are on same axis, this axis overlaps with the diameter of material storage dish 630, start working in self-feeding unit 500, flexible cylinder 550 is controlled expansion link 551 and is extended and move to material storage dish 630 directions, the first clamping part is close to immediate spray gun under the promotion of expansion link 551, along with expansion link 551 continues to advance, the first clamping part contacts with immediate spray gun, the first clamping part of the first clamping part is clamped the pikestaff position of spray gun, the first fixed bar 562 inserts in batch can installing hole, body of a gun bottom rests on shelf 563, thus, spray gun integral body is fixed on the first clamping part.
Machining cell 400 is moved by the clamping left side holding rotating disk of rotating disk 140 140 right sides and is close to clamping rotating disk 140 centers under the control of the first control motor 411, when moving to wherein a process tool 422, stop on same axis time with clamping rotating disk 140, then machining cell 400 moves and is close to clamping rotating disk 140 on slide rail 310, when machining cell 400 is mobile on slide rail 310, clamping rotating disk 140 drives the clockwise high speed rotating of spray gun, now process tool 422 stretches in batch can installing hole and it is processed, on four sides due to processing pedestal 420, process tool is installed simultaneously
422, in process, second controls motor 421 controlled working pedestals 420 rotates on the 4th fixed pedestal, be convenient to change the process tool 422 of different model, thereby a plurality of positions to spray gun process, meet the process requirements of spray gun, also make a processing stroke can complete a plurality of procedure of processings, and according to the process requirements of spray gun, before processing, can determine the cutter that machining needs, after machining, after machining cell 400, be retracted into initial position, be convenient to the first feeding of clamping part secondary and charging, clamping rotating disk 140 stops operating, now, the first cylinder 211 is controlled first piston bar and is stretched out downwards and hammer 212 is moved within the scope of clamping rotating disk 140 orbits, clamping rotating disk 140 drives spray gun to rotate counterclockwise, now spray gun rotation direction is contrary with the direction of motion of first piston bar, therefore hammer 212 forms reciprocal resistance, the pikestaff position of spray gun is rotated with clamping rotating disk 140 and is bumped against with hammer 212 under high speed rotating, through multiple impact, spray gun is loosening gradually, and disengaging clamping rotating disk 140 falls in the hopper of below immediately, complete a discharging.
Spray gun is in processing, self-feeding unit 500 is task again, engagement cylinder is controlled tooth bar 521 and is made gear motion with gear 520, gear 520 drives the flexible horizontal dextrorotation turnback of cylinder 550 and makes the first clamping part get back to initial position, this direction of rotation is contrary with primary direction of rotation, flexible cylinder 550 is controlled expansion link 551 and is extended and again to material storage dish 630 directions, move close, the 3rd control motor 640 control material storage dishes 630 rotations simultaneously, and by next spray gun deliver to the coaxial axis of stretch cylinder 550 and clamping rotating disk 140 on, spray gun is relative with the first clamping part, and the first clamping part is again by the second clamping rotating disk 140, spray gun being taken off, treat last spray gun completion of processing, when machining cell 400 retreats to initial position, flexible cylinder 550 again rotates counterclockwise and controls the first clamping part spray gun is delivered on clamping rotating disk 140 fixing, then constantly repeat above-mentioned course of action, complete the conveying of each spray gun and processing, treat that the spray gun on material storage dish 630 machines, staff only need install the spray gun installation site on material storage dish 630 full spray gun.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (10)
1. a spray gun processing unit (plant), be installed in frame, comprise clamping rotating disk, the first fixed pedestal, machining cell, on the first fixed pedestal, be axially provided with slide rail, machining cell is arranged at axially-movable and transverse movement on slide rail and on slide rail, it is characterized in that: on described the first fixed pedestal, be provided with self-feeding unit and the storing unit that stores spray gun, self-feeding unit takes off and delivers on clamping rotating disk fixing by spray gun by storing unit, in described frame, be provided with discharge unit, described discharge unit is positioned at clamping rotating disk one side and the spray gun machining is unloaded by clamping on rotating disk.
2. a kind of spray gun processing unit (plant) according to claim 1, it is characterized in that: described device for discharging comprises the mounting bracket being arranged in frame, on mounting bracket, be provided with the first cylinder, described the first cylinder has first piston bar, the front end of first piston bar is provided with hammer, described hammer with first piston bar, move and with spray gun contacts side surfaces, described hammer movement direction is relative with the counterclockwise direction of motion of spray gun, described the first cylinder with clamping rotating disk parallel.
3. a kind of spray gun processing unit (plant) according to claim 2, it is characterized in that: on described mounting bracket, be provided with the second cylinder, described the second cylinder has the second piston rod, the second piston rod front end is provided with support member, support member moves with the second piston rod and contacts with spray gun, described support movements direction is relative with the clockwise direction of motion of spray gun, and described the second cylinder is parallel with clamping rotating disk.
4. according to a kind of spray gun processing unit (plant) described in claim 2 or 3, it is characterized in that: described machining cell comprises the second fixed pedestal and processing pedestal, processing pedestal is arranged at the second fixed pedestal upper surface and circumferentially rotates on the second fixed pedestal, described processing pedestal side has been horizontally disposed with some process tools, and described process tool is processed spray gun different parts.
5. a kind of spray gun processing unit (plant) according to claim 4, it is characterized in that: described self-feeding unit comprises the 3rd fixed pedestal, rotating mechanism, telescopic cylinder and the first clamping part, described the 3rd fixed pedestal is located on the first fixed pedestal, rotating mechanism is located on the 3rd fixed pedestal, telescopic cylinder is arranged on rotating mechanism and with rotating mechanism and is connected, the first clamping part and telescopic cylinder front end are connected, described rotating mechanism is controlled telescopic cylinder level and is circumferentially rotated, and described telescoping mechanism is controlled the first clamping part feeding and feeding.
6. a kind of spray gun processing unit (plant) according to claim 5, it is characterized in that: described rotating mechanism comprises gear, tooth bar, gear is horizontally placed on the 3rd fixed pedestal, gear upper end is provided with the first fixing rotating disk, described flexible cylinder is arranged at the first fixing rotating disk upper surface, and described wheel and rack is connected with a joggle and drives flexible cylinder level circumferentially to rotate.
7. a kind of spray gun processing unit (plant) according to claim 6, it is characterized in that: described the first clamping part comprises the matrix that be connected vertical with expansion link, matrix has from top to bottom been horizontally disposed with the first fixture, the first fixed bar, shelf successively, on described spray gun, offer batch can installing hole, the first fixed bar inserts in batch can installing hole, spray gun body of a gun upper end is blocked by the first fixture, and put on the shelf spray gun lower end.
8. according to a kind of spray gun processing unit (plant) described in claim 1 or 7, it is characterized in that: described storing unit comprises the 4th fixed pedestal and material storage dish, level is circumferentially rotated on described material storage dish setting and the 4th fixed pedestal and on the 4th fixed pedestal, material storage dish periphery is surrounded with some spray guns, spray gun is also corresponding with the first clamping part successively with rotating on material storage dish, and the first clamping part takes off corresponding with it spray gun successively.
9. a kind of spray gun processing unit (plant) according to claim 8, it is characterized in that: on described the 4th fixed pedestal, vertically offer a circular pit, circular pit bottom surface has been provided with rotating shaft, in circular pit, be provided with second fixedly rotating disk and second fixedly rotating disk be flexibly connected with rotating shaft, described material storage dish be arranged at second fixedly rotating disk upper surface and with second fixedly rotating disk level circumferentially rotate.
10. a kind of spray gun processing unit (plant) according to claim 9, it is characterized in that: described material storage dish periphery is surrounded with some the second clamping parts, this second clamping part comprises the second fixture, the second fixture is fixedly connected with material storage dish, under each the second fixture, all correspondence is provided with the second fixed bar, on described spray gun, offer airflow hole, the second fixed bar inserts in airflow hole and the second fixture blocks the spray gun body of a gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310692303.XA CN103691971B (en) | 2013-12-16 | 2013-12-16 | A kind of Spray gun processor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310692303.XA CN103691971B (en) | 2013-12-16 | 2013-12-16 | A kind of Spray gun processor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103691971A true CN103691971A (en) | 2014-04-02 |
| CN103691971B CN103691971B (en) | 2015-10-28 |
Family
ID=50353723
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310692303.XA Active CN103691971B (en) | 2013-12-16 | 2013-12-16 | A kind of Spray gun processor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103691971B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2150946Y (en) * | 1993-03-04 | 1993-12-29 | 陈锡彩 | Feeding and discharging unit of numerially controlled lathe |
| JP2000271830A (en) * | 1999-03-24 | 2000-10-03 | Toshiba Corp | Work holder storage and conveyance device |
| CN202079287U (en) * | 2011-03-22 | 2011-12-21 | 梁呈旺 | Automatic ball valve core processing machine tool |
| CN202356631U (en) * | 2011-12-05 | 2012-08-01 | 台州鼎耀自动化设备有限公司 | Rotating disc type full-automatic feeding device for lathes |
| CN102689303A (en) * | 2012-06-12 | 2012-09-26 | 宁波市鄞州壹发机床有限公司 | Servo manipulator |
-
2013
- 2013-12-16 CN CN201310692303.XA patent/CN103691971B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2150946Y (en) * | 1993-03-04 | 1993-12-29 | 陈锡彩 | Feeding and discharging unit of numerially controlled lathe |
| JP2000271830A (en) * | 1999-03-24 | 2000-10-03 | Toshiba Corp | Work holder storage and conveyance device |
| CN202079287U (en) * | 2011-03-22 | 2011-12-21 | 梁呈旺 | Automatic ball valve core processing machine tool |
| CN202356631U (en) * | 2011-12-05 | 2012-08-01 | 台州鼎耀自动化设备有限公司 | Rotating disc type full-automatic feeding device for lathes |
| CN102689303A (en) * | 2012-06-12 | 2012-09-26 | 宁波市鄞州壹发机床有限公司 | Servo manipulator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103691971B (en) | 2015-10-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106862981A (en) | One kind miniaturization planer-type five-axis machining apparatus | |
| CN103737295A (en) | One-way valve assembling and detecting machine | |
| CN110802180B (en) | Automatic loading and unloading device | |
| CN202772743U (en) | Motor rotor bearing assembling machine | |
| CN206795369U (en) | One kind miniaturization planer-type five-axis machining apparatus | |
| CN203765285U (en) | Multi-channel automatic turnplate assembling machine | |
| CN103600112A (en) | Processing device for flat positions of shaft cores | |
| CN105196137A (en) | Automatic multi-station gemstone polishing and grinding machine | |
| CN206445590U (en) | Heavy-load type truss all-in-one | |
| CN102699683A (en) | Automatic production line for screw stakes | |
| CN203526650U (en) | Spindle flat position machining device | |
| CN103706811B (en) | A kind of spray gun processing automatic feeding | |
| CN205437439U (en) | Automatic argon arc welding workstation of aeroengine clamp fastener | |
| CN109877513A (en) | A kind of welding procedure production line | |
| CN103691971B (en) | A kind of Spray gun processor | |
| CN109955103A (en) | A kind of feed device | |
| CN103752860B (en) | A kind of spray gun processing device for discharging | |
| CN209850659U (en) | Automatic insertion feeding equipment of front-end spring end face grinding machine | |
| CN208276336U (en) | component resistance welding machine | |
| CN109955104A (en) | A kind of quick processing device | |
| CN102699476A (en) | Automatic blade penetrating welding equipment for producing screw ground piles | |
| CN104097800A (en) | Full-automatic machine for inserting needles on needle holder | |
| CN204565802U (en) | Peripheral milling automated machine arm device | |
| CN110653585B (en) | Annular four-station layout computer display support assembly system and assembly method | |
| CN210173281U (en) | Belt pulley inner hole lapping honing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |