CN202038855U - Cleaning and sterilization system of beer filling device - Google Patents
Cleaning and sterilization system of beer filling device Download PDFInfo
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- CN202038855U CN202038855U CN2011201300927U CN201120130092U CN202038855U CN 202038855 U CN202038855 U CN 202038855U CN 2011201300927 U CN2011201300927 U CN 2011201300927U CN 201120130092 U CN201120130092 U CN 201120130092U CN 202038855 U CN202038855 U CN 202038855U
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Abstract
The utility model relates to a cleaning and sterilization system adopted by a beer filling device. The beer filling device at least comprises a filling machine, a capping machine and a conveying chain way for conveying bottles. The cleaning and sterilization system comprises a cleaning agent and bactericide supplying device, sterilization equipment and splattering prevention equipment, wherein the cleaning agent and bactericide supplying device is used for supplying cleaning agents and bactericides to the filling machine, the capping machine and peripheral equipment environments; the sterilization equipment is arranged at a plurality of positions of the filling machine and the capping machine, and is used for cleaning and sterilizing the filling machine, the capping machine and the peripheral equipment environments; and the splattering prevention equipment is arranged on filling units which specifically carry out the procedures of fixing openings and/or filling beer and/or pumping and filling gas in the filling machin, and prevents the cleaning agent and the bactericide from splattering in the bottles in the process of cleaning and sterilizing. The system realizes the way of cleaning and sterilizing the filling machine, the capping machine and the peripheral equipment environments without stopping the filling machine, thereby not only improving the sterilization effect, but also saving the production cost on the whole and increasing the economic benefits.
Description
Technical field
The utility model relates to cleaning and sterilization field, particularly relates to a kind of cleaning and disinfection system, is used for drinkable liquid the filling apparatus especially cleaning and the sterilization of beer filling device.
Background technology
Along with the progress of the development of society and science and technology, the customer requires more and more higher to the quality (comprise hygienic quality and drink mouthfeel) of bottled water, beverage and drinks, so the cleaning and the sterilization of this class drinkable liquid packaging production line are also more and more important.
With current beer industry is example, and the packing production of beer is with high content of technology in the whole Beer Production overall process, the key link of quality influence sensitivity.Beer Production is dosed into pure mellow wine from Fructus Hordei Germinatus and filters and to have finished the overall process that determines its inherent quality, and the highest aim of beer packing production technology is in implementing packaging process, and the loss of beer inherent quality is reduced to minimum degree.In view of this, brewing industry packing Technical facilities in production technology in all production facilitiess of brewery is the most complicated, and investment is maximum, and management expectancy is the highest.Normally used filling apparatus is divided into by packaged form, with the supporting filling apparatus of bottled beer manufacturing line, with the supporting filling apparatus of barreled draft beer, with supporting filling apparatus of canned beer or the like, these filling apparatus all are tailored version equipment, it includes bottle placer, capping machine at least and is its conveyor line of carrying the conveyer chain road of bottle and forming continuous operation, and the degree to the environment asepticize all has certain requirement in the process of producing.
With the supporting filling apparatus of bottled beer packaging production line is example, and Fig. 1 is the scheme drawing of common bottled beer packaging production line.In this packaging production line, the empty bottle that comes out from bottle washing machine enters bottle placer after check, come out from capping machine then, enter subsequent packages programs such as testing wine, in addition, baling line for producing bottled beer also need use sterilization machine to carry out pasteurization before testing wine, but not show this sterilization machine in the drawings.
As shown in Figure 5, be surrounded with tens of identical bottle supporting mechanism extremely up to a hundred on the bottle placer, the corresponding filling element 73 of each bottle supporting mechanism, filling element includes filling valve, and cooresponding centering device is arranged.Along with the rotation of bottle placer, bottle is placed in the bottle placer bottle supporting mechanism.When bottle supporting mechanism was lifted to the can valve port with bottle, pouring process began.Can finishes back bottle supporting mechanism and bottle can be reduced to send the output star-wheel.Swash the foam nozzle and be positioned at the top that bottle placer is exported star-wheel.Before bottle was sent to capping machine, nozzle can inject the aseptic stream of warm water of accurate level pressure for the bottle on the star-wheel, swashed foam in the bottle neck, to reduce before the gland oxygen in the residual air in the bottle as far as possible.Bottle is delivered to capping machine by the conveyer chain road then.
The can order is taken out/inflated to bottle and controlled by each cam mechanism that is looped around on the bottle placer control loop on every side opportunity.By the cam position around the adjusting control ring, can obtain each required valve operation order and the opening and closing opportunity that is input into star-wheel and exports each gas/liquid valve of position control of star-wheel according to bottle placer.
From said process as can be seen, the key position of sterilization is to this section of gland in can.According to general-duty production procedure and to the requirement of environment asepticize in the industry now; basically be bottle placer after every operation a period of time (for example 4 hours; because of season or product or manufacturing line difference); just to shut down bottle placer; capping machine and peripheral equipment environment clean and sterilization; by CIP (Cleaning In Place; original position is cleaned) system; to platform; star-wheel; defeated bottle chain road; the filling valve outside; centering device; soda acid program cleaning and sterilization and the flushing of high pressure sterile water are carried out in the relevant position of bottle placer such as bottle supporting mechanism and capping machine; each cleaning and sterilization is wanted tens of minutes, just can proceed can production then.If it is the asepticize degree that can is produced is not up to standard, light then can have influence on the mouthfeel of drinking of beer, heavy then may cause beer to go bad.According to general working specification, comprehensively shut down cleaning and sterilization and can carry out (for example per 36 hours), but per tour time interior shutdown cleaning and sterilization that bottle placer, capping machine and peripheral equipment environment are carried out can badly influence the efficient that can is produced in conjunction with changing shifts.It is higher in addition bottle placer, capping machine and peripheral equipment environment to be carried out the cost of the used bactericidal agent of cleaning and sterilization (as chlorine dioxide), cleaning liquid (as sterilized water), and the cost of equipment and operation is also higher, and these factors all can cause productive costs to increase.
The front is stated; the key position of sterilization be can to gland this section, at this moment, bottle is not added a cover; even the existing chemical souring bactericidal agent of trace enters the quality that bottle also can havoc beer, why Here it is must shut down the major cause of carrying out cleaning and sterilization.Use the chemical souring bactericidal agent to carry out continuous cleaning and sterilization in addition, cost rises to offset and does not shut down the benefit of being brought.
(Electrolyzed Oxidizing Water is that ordinary tap water is added small amount of sodium chloride solution through having the electrolytic tank electrolysis of alloy electrode and special ion exchange barrier film, at the brine electrolysis that anode one side produces, H in its water EOW) to acidic oxidized electric potential water
+It is acid that the concentration increase is, and pH value can be less than 3, the oxidation-reduction potential value can be greater than+1100mv.This glassware for drinking water has the broad-spectrum sterilization effect, is widely used in various disinfections field.In addition, produce alkaline reduction current potential water at negative electrode one adnation and also can be used for various cleaning method usings.Acidic oxidized electric potential water can be reduced to aqua communis after placing a period of time, compares with chemical bactericide, and be a kind of cleaning and sterilization water of very environmental protection, therefore, the application electrolyzed oxidizing water pollutes, reduces the pollution control cost to reducing also have positive effect.Therefore; how can bottle placer and peripheral equipment be carried out non-stop-machine cleaning and sterilization; thereby enhance productivity; and the acidic oxidized electric potential water that how can when bottle placer and peripheral equipment are carried out cleaning and sterilization, use inexpensive environmental protection; thereby reduce production costs generally; increase economic benefit, become the technical matters that expectation solves.
The utility model content
The purpose of this utility model provides a kind of cleaning and disinfection system of beer filling device, and it can realize non-stop-machine the beer filling device being cleaned and sterilizes.
For achieving the above object, the utility model provides a kind of cleaning and disinfection system that is used for the beer filling device, this beer filling device includes bottle placer, capping machine at least and carries the conveyer chain road of bottle for it, described cleaning and disinfection system comprise: purging medium and bactericidal agent feedway are used for to bottle placer, capping machine and peripheral equipment environment supply purging medium and bactericidal agent; Chlorination equipment is separately positioned on a plurality of places of described bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization; And the antidrip device that spatters, it is arranged in the described bottle placer specifically carries out fixedly bottleneck and/or can beer and/or takes out on the filling element of inflating body, is splashed in the bottle to prevent that purging medium in the cleaning and sterilization process and bactericidal agent from dripping.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, described purging medium and bactericidal agent feedway further comprise connecting line and pressure device, described connecting line and described purging medium and bactericidal agent feedway and described chlorination equipment are communicated with, and described pressure device is used for providing pressure to the described connecting line that connects described chlorination equipment.
Above-mentioned cleaning that is used for the beer filling device and disinfection system further comprise purging medium and bactericidal agent preparation facilities, and it is used to prepare purging medium and bactericidal agent to clean and sterilization.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, described chlorination equipment comprises a plurality of shower nozzles, it is connected on the described connecting line, and be separately positioned on a plurality of places of described bottle placer and capping machine, so that described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, further comprise control setup, itself and described purging medium and bactericidal agent preparation facilities, described a plurality of shower nozzles and described pressure device electrically connect, with sprinkling action, time and the intensity of preparation, storage and the shower nozzle of control purging medium and bactericidal agent.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, the described antidrip device that spatters includes: the retaining cap, it is arranged on the upside of described filling valve valve port; The edge K/UP of described retaining cap, and have higher relatively edge and one section relatively low edge or breach, thus form water conservancy diversion make the purging medium that flows down along filling element and bactericidal agent can only be from lower edge or breach flow out.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, the direction of described retaining cap is set to, described one section relatively low edge or breach point to the center of rotation of described bottle placer, make the purging medium and the bactericidal agent that flow out avoid bottle entered and left bottle placer along the conveyer chain road path.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, the direction of described retaining cap is set to, when empty bottle by the conveyer chain road enter described bottle placer and filling valve valve port near the time, and the bottle of the intact beer of can descends and when separating with described filling valve valve port through bottle supporting mechanism, edge that this section of described retaining cap is relatively low or breach are positioned at the opposition side of entering of described bottle or departure direction, thereby prevent that bottle from having purging medium and bactericidal agent to drop onto the bottle near the filling valve valve port or when the filling valve valve port leaves.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, described purging medium and bactericidal agent preparation facilities are the oxidation potential water generating device.
Above-mentioned cleaning that is used for the beer filling device and disinfection system, described purging medium and bactericidal agent are acidic oxidized electric potential water.
System of the present utility model by the antidrip device that spatters is set, has realized not shutting down bottle placer, capping machine and peripheral equipment environment has been carried out cleaning and sterilization, can prevent that the purging medium and the bactericidal agent that spray from entering bottle simultaneously in can-gland operational process.
Preferably, system of the present utility model carries out cleaning and sterilization by utilizing acidic oxidized electric potential water as the cleaning and sterilization agent, carries out cleaning and sterilization with traditional use chemical souring bactericidal agent and compares, and cost obviously reduces.
In addition; realize not shutting down bottle placer, capping machine and peripheral equipment environment are carried out cleaning and sterilization by the acidic oxidized electric potential water that when bottle placer and peripheral equipment are carried out cleaning and sterilization, uses inexpensive environmental protection; not only improved bactericidal effect; save productive costs more on the whole especially, increased economic benefit.
Be used from the specific embodiment that some principle of the utility model is described by Figure of description and with accompanying drawing one, further feature that the utility model had and advantage will become clear or more specifically be illustrated.
Description of drawings
Fig. 1 is the main schematic flow sheet of the bottled beer baling line of routine.
Fig. 2 is the structural representation of an embodiment of the cleaning of beer filling device in the utility model and disinfection system.
Fig. 3 A and Fig. 3 B are the antidrip scheme drawing that spatters device for an embodiment of retaining cap in the utility model, and wherein Fig. 3 A is the birds-eye view of Fig. 3 B.
Fig. 3 C to Fig. 3 E is respectively the variant embodiment of the retaining cap of Fig. 3 A illustrated embodiment.
Fig. 4 A and Fig. 4 B are the antidrip scheme drawing that spatters device for another embodiment of retaining cap in the utility model, and wherein Fig. 4 A is the birds-eye view of Fig. 4 B.
Fig. 4 C to Fig. 4 E is respectively the variant embodiment of the retaining cap of Fig. 4 A illustrated embodiment.
Fig. 5 is the scheme drawing that bottle placer and capping machine in the bottled beer baling line of system of the present utility model are installed, and schematically shows in the drawings and can shower nozzle be set in a plurality of positions.
It should be understood that each feature of the present utility model shown in the accompanying drawing may adopt the mode of simplifying to represent to a certain extent, and not necessarily in strict accordance with scale.Specific design feature of the present utility model disclosed herein comprises for example specific dimensions, orientation, position and shape, will partly determine according to concrete application and environment for use.
Reference numeral is in the accompanying drawings represented identical or equivalent part of the present utility model in whole several accompanying drawings.
The specific embodiment
Below, will describe embodiment of the present utility model in detail, the example shows in the accompanying drawings and the description below.Though will describe the utility model in conjunction with exemplary embodiment, be to be understood that this description do not really want the utility model is limited to this exemplary embodiment.On the contrary, the utility model will not only cover this exemplary embodiment, but also cover various replacements, that change, equivalence with other embodiment, it can be included in the spirit and scope of the present utility model that claims limit.
According to a kind of embodiment of the present utility model, a kind of cleaning and disinfection system of beer filling device are provided, this beer filling device includes bottle placer, capping machine at least and carries the conveyer chain road of bottle for it, described cleaning and disinfection system comprise: purging medium and bactericidal agent feedway are used for to bottle placer, capping machine and peripheral equipment environment supply purging medium and bactericidal agent; Chlorination equipment is separately positioned on a plurality of places of described bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization; And the antidrip device that spatters, it is arranged in the described bottle placer specifically carries out fixedly bottleneck and/or can beer and/or takes out on the filling element of inflating body, is splashed in the bottle to prevent that purging medium in the cleaning and sterilization process and bactericidal agent from dripping.
Alternatively, the cleaning of above-mentioned beer filling device and the purging medium of disinfection system and bactericidal agent feedway can comprise connecting line and pressure device, described connecting line and described purging medium and bactericidal agent feedway and described chlorination equipment are communicated with, and described pressure device is used for providing pressure to the described connecting line that connects described chlorination equipment.
Alternatively, the cleaning of above-mentioned beer filling device and disinfection system also can further comprise purging medium and bactericidal agent preparation facilities, are used to prepare purging medium and bactericidal agent to clean and sterilization.Alternatively, the cleaning of above-mentioned beer filling device and the purging medium of disinfection system and bactericidal agent preparation facilities and lotion and bactericidal agent feedway can be one or two device, be preparation of purging medium and bactericidal agent and/or feedway, be used to prepare purging medium and bactericidal agent and supply purging medium and bactericidal agent to bottle placer, capping machine and peripheral equipment environment.
Alternatively, above-mentioned chlorination equipment can comprise a plurality of shower nozzles, and it is connected on the described connecting line, and is separately positioned on a plurality of places of described bottle placer and capping machine, so that described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization.
Alternatively, the cleaning of above-mentioned beer filling device and disinfection system also can further comprise control setup, itself and described purging medium and bactericidal agent feedway, chlorination equipment electrically connect, with control purging medium and the supply of bactericidal agent, the sterilizing operation and/or the antidrip operation of spattering device of chlorination equipment.
According to above-mentioned embodiment, purging medium and bactericidal agent can be in situ preparations, also can be to prepare in advance and be stored in the cell therefor.For the situation that needs in situ preparation purging medium and bactericidal agent, can use purging medium and bactericidal agent preparation facilities to carry out in situ preparation, and for the situation for preparing also store washing agent and bactericidal agent in advance, above-mentioned system can not comprise purging medium and bactericidal agent preparation facilities.Carry the situation of purging medium and bactericidal agent at a distance and/or the situation of pressure need be provided transfer line and/or shower nozzle for needs, above-mentioned system can provide pressure to transfer line and/or shower nozzle by pressure device (one or more pump).
According to above-mentioned embodiment of the present utility model; system of the present utility model can be specifically embodied as specific embodiment shown in Figure 2, and Fig. 2 has shown according to a specific embodiment of the utility model a kind of can realize not shutting down the system that bottle placer, capping machine and peripheral equipment environment is carried out cleaning and sterilization.
This system comprises:
Purging medium and bactericidal agent preparation facilities 1, it is used to prepare purging medium and bactericidal agent for cleaning and the usefulness of sterilization; A plurality of shower nozzles 2, it is separately positioned on a plurality of places of bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization;
Connecting line 3, above-mentioned a plurality of shower nozzles 2 are connected on the connecting line 3, and connecting line 3 connects purging medium and bactericidal agent preparation facilities 1;
Pressure device 4 is used for providing pressure to the described connecting line 3 that connects described a plurality of shower nozzle 2;
Control setup 5, valve 31 on itself and described purging medium and bactericidal agent preparation facilities 1, described a plurality of shower nozzles 2, the described connecting line and described pressure device 4 electrically connect, with sprinkling action, time and the intensity of preparation, storage and the shower nozzle of control purging medium and bactericidal agent;
The antidrip device (among Fig. 2 show) that spatters, it is arranged on specifically in the described bottle placer carries out fixedly bottleneck and/or can beer and/or takes out on the filling element of inflating body, is splashed in the bottle to prevent that purging medium in the cleaning and sterilization process and bactericidal agent from dripping.
The function that purging medium and bactericidal agent are had nothing in common with each other does not have suitable liquid but do not get rid of, and it possesses the function of purging medium and bactericidal agent simultaneously when being applied to above-mentioned cleaning and sterilization.So the statement of this paper does not limit purging medium and bactericidal agent is with a kind of liquid.Preferably, acidic oxidized electric potential water is exactly a kind of liquid that possesses purging medium and bactericidal agent function simultaneously.Also promptly, preferably, the oxidation potential water generating device can be used as purging medium and bactericidal agent preparation facilities.
The oxidation potential water generating device comprises water filtration and softening plant, electrolytic agent preparation and feedway, electrolytic module, acidulous water device for storing liquid, alkaline water device for storing liquid, dilutes module, acidulous water feedway, alkaline water feedway, control setup, current potential water physical and chemical index detecting device; Tap water is transported to electrolytic agent preparation and feedway and electrolytic module through filtration and softening plant, electrolytic agent preparation and feedway are delivered to electrolytic module with the electrolytic agent solution for preparing, acidulous water that the electrolytic module electrolysis produces and alkaline water are delivered to acidulous water fluid reservoir and alkaline water fluid reservoir respectively after the dilution of dilution module, acidic oxidized electric potential water is used as purging medium and bactericidal agent, and the process pressure device is sent the position to needs.Control setup has the functions such as switching, electrolytic agent solution of control electrolytic module.
Alkaline water (alkaline reduction current potential water) is a kind of good cleaning, clean liquid, also can be used for cleaning, cleaning purposes by independent pipeline, thus the waste of avoiding discharging separately to cause.
Certainly, said system also can be carried out the cleaning and sterilization operation when shutting down, because the inexpensive and environmental protection of acidic oxidized electric potential water, said system is compared with the cleaning and sterilization system that uses the agent of traditional chemical cleaning and sterilization still has bigger advantage.
In this manual, be that one or more shower nozzle 2 is as embodiment with chlorination equipment.But those skilled in the art should clearly know, and it only is shower nozzle 2 that chlorination equipment of the present utility model is not limited to, and can be other spray equipment also, or comprises the unit of spray equipment.Chlorination equipment can comprise various types of shower nozzles, and those skilled in the art can select the nozzle type that is fit to according to the position of shower nozzle setting and/or purposes.In addition alternatively, chlorination equipment also can comprise position and/or direction adjustment device, is used to adjust the position and/or the injection direction of shower nozzle.Chlorination equipment can comprise direction adjustment device, is used to adjust the sprinkling direction of disinfectant and purging medium.For example, can be The Cloud Terrace, shower nozzle is arranged on the The Cloud Terrace, by the operation of control The Cloud Terrace, can comprehensive each angular adjustment injection direction.According to another embodiment, chlorination equipment can comprise position regulator, and this position regulator can be used to realize the position adjustment in the two dimensional surface, also can be used to realize the position adjustment in the three dimensional space.For example, position regulator can comprise level or perpendicular movement position adjusting lever and actuating device, and shower nozzle is arranged on the actuating device, along the moving of level or perpendicular movement position adjusting lever, realizes that the position of shower nozzle is adjusted by actuating device.
As Fig. 2, shown in Figure 5, conventional conveyer chain road 81 connects bottle placers 7, capping machine 9, and a plurality of filling elements 73 are positioned on the excircle of bottle placer 7 carries out the can action, and each filling element 73 all has the can valve port and joins in can valve port position and bottle.A plurality ofly be connected to shower nozzle 2 on the connecting line under the effect of pressure device 4 and control setup 5, in continuously can-gland operational process, purging medium and bactericidal agent by purging medium and the preparation of bactericidal agent preparation facilities are sprayed in the relevant position of bottle placer such as platform, star-wheel, a defeated bottle chain road, filling valve outside, centering device, bottle supporting mechanism and capping machine.Because be, compile the purging medium that flows down and bactericidal agent along filling element and might after bottleneck leaves the can valve port, drip and be splashed in the bottle at the can cleaning and sterilization that carries out in service.By antidrip action of spattering device, before bottleneck leaves the can valve port, remove the purging medium and the bactericidal agent of can valve port, prevent from that purging medium and bactericidal agent from dripping to be splashed in the bottle, to guarantee the quality of can beer after bottleneck leaves the can valve port.
According to a specific embodiment of the present utility model, shown in Fig. 3 A to Fig. 3 B, describedly antidriply spatter device not to be arranged at filling element outer and realize the antidrip function of spattering by the mutual action with filling element.This type of antidrip device that spatters is arranged at filling element, includes: retaining cap 63, and it is arranged on the upside of described filling valve valve port; Edge 630 K/UPs of described retaining cap, and have higher relatively edge 630 ' and one section relatively low edge 630 " or breach 631, thereby form water conservancy diversion make the purging medium that flows down along filling element and bactericidal agent can only be from lower edge or breach 631 flow out.Alternatively, the direction of retaining cap 63 can be set to, described one section relatively low edge or breach point to the center of rotation of bottle placer 7, make the purging medium and the bactericidal agent that flow out avoid bottle entered and left bottle placer along the conveyer chain road path, thereby prevent that bottle near the filling valve valve port or when the filling valve valve port leaves, having purging medium and bactericidal agent to drop onto in the bottle.
One section relatively low edge 630 of described retaining cap 63 " or breach 631 be not limited to above-mentioned direction; one section relatively low edge 630 of retaining cap 63 can be set according to the field condition in the actual production " or the direction of breach 631, principle is to make one section relatively low edge 630 by retaining cap 63 " or the purging medium that flows out of breach 631 and bactericidal agent as far as possible away from the direction of the bottle of uncovered state.In addition, purging medium that accumulates in the sweep at retaining cap 63 edges 630 and bactericidal agent are because action of centrifugal force, tend to the trickling of the outside of can turntable, be splashed to the outside of can turntable for fear of the purging medium that accumulates and bactericidal agent, the curved edge of retaining cap 63 towards the can turntable outside partly can be provided with higher relatively edge 630 ', perhaps will keep off the sweep bottom at cap 63 edges and be arranged to skewed from outside to inside.Only as a specific embodiment of the present utility model, do not limit protection domain of the present utility model with upper type.
According to another specific embodiment of the present utility model, shown in Fig. 3 A and Fig. 3 B, this type of antidrip device that spatters is arranged at filling element, includes: retaining cap 63, and it is arranged on the upside of described filling element or filling valve valve port and can rotates around the filling element longitudinal axis; Edge 630 K/UPs of described retaining cap, and have higher relatively edge 630 ' and one section relatively low edge 630 " or breach 631, thereby form water conservancy diversion make the purging medium that flows down along filling element and bactericidal agent can only be from lower edge or breach 631 flow out.Preferably, the direction of retaining cap 63 is set to, by link gear or other mechanism's (not shown), when empty bottle by the conveyer chain road enter bottle placer and filling valve valve port near the time, and the bottle of the intact beer of can descends and when separating with described filling valve valve port, edge that this section of described retaining cap 63 is relatively low or breach 631 are positioned at the opposition side of entering of described bottle or departure direction through bottle supporting mechanism.Thereby prevent that bottle from when leaving, having purging medium and bactericidal agent to drop onto in the bottle near filling valve valve port (or filling element) or from filling valve valve port (or filling element).
According to another specific embodiment, shown in Fig. 4 A to Fig. 4 E, the plan view shape of described retaining cap is not to be necessary for circle, it for example is cam-shaped, described one section relatively low edge 630 " or breach 631 be positioned at relatively away from the zone in the center of circle, can guarantee so more to prevent that purging medium and bactericidal agent from dropping onto the effect in the bottle.
According to other specific embodiment, the edge shape of described retaining cap can only be reserved one section described breach for contour, shown in Fig. 3 C and Fig. 4 C; Perhaps, the edge shape of described retaining cap is for contour, and reserves one section described breach, shown in Fig. 3 B and Fig. 4 B; Again or, the edge shape of described retaining cap is for contour, lowermost portion can non-flanged and is formed gap regions, can guarantee so more to prevent that purging medium and bactericidal agent from dropping onto the effect in the bottle, shown in Fig. 3 D and Fig. 4 D.
According to another specific embodiment, shown in Fig. 3 E and Fig. 4 E, the base of described retaining cap is also nonessential contour, and described one section relatively low edge or breach are positioned at relatively low zone, base, can both play like this to prevent that purging medium and bactericidal agent from dropping onto the effect in the bottle.
Above the antidrip a plurality of embodiment that spatter device of the present utility model are illustrated, are specifically described below in conjunction with the position of accompanying drawing to shower nozzle setting of the present utility model.
The principle of shower nozzle setting of the present utility model is to avoid purging medium and bactericidal agent to enter under the prerequisite in the bottle, as much as possible position that might breed bacteria is being cleaned and sterilization.
According to a specific embodiment of the present utility model, as shown in Figure 5, alternatively, can bottle placer 7 go into bottle conveyer chain road 81 near one or more shower nozzles 2 are set, this shower nozzle 2 is corresponding to the body middle and lower part of spraying bottle, preferably from last to the oblique down body middle and lower part of direction spraying bottle, thereby avoided purging medium and bactericidal agent to be splashed in the bottle.Alternatively, can go into bottle end 71 in rotational direction to one or more shower nozzles 2 are set between the bottle-delivery end 72, each filling element is cleaned and sterilization at bottle placer.In addition alternatively, near one or more shower nozzles 2 that can capping machine 9, be provided with, the position of shower nozzle 2 can just be buckled in position on the described bottleneck or position after a while corresponding to bottle cap, can guarantee not have purging medium like this and bactericidal agent enters in the bottle.Alternatively, can one or more shower nozzles 2 ' be set on demand, to clean necessary position in the inside of bottle placer 7; One or more shower nozzle douche cans installation flat-bed metal sheet faces can also be set, and wine liquid that spills when will break bottle and excessive beer foam are rinsed well, carry out sterilization simultaneously.
In addition, can also be in the position that can be sprayed to the filling valve valve port or angle one or more controollable shower nozzle (not shown) are set, thereby can when shutting down the cleaning and sterilization operation, clean and sterilization selectively filling valve valve port position.
In the present embodiment, described shower nozzle can be an atomizer, and perhaps the nozzle of described shower nozzle can be slit, and it can spray and be in line.In practical operation, those skilled in the art can be according to actual needs be provided with and change the shower nozzle at every place, such as, use atomizer with being arranged on the shower nozzle that bottle placer goes between bottle end and the bottle-delivery end, the install shower nozzle of flat-bed metal sheet face of douche can is used the shower nozzle of nozzle as slit; Perhaps, douche can the is installed a plurality of shower nozzles part of flat-bed metal sheet face is used the shower nozzle of nozzle as slit, another part use atomizer; Certainly, also the shower nozzle in the present embodiment all can be used atomizer, perhaps all use the shower nozzle of nozzle as slit, these all are needs can use according to reality time the and arbitrarily be provided with and change.
In the present embodiment, above-mentioned shower nozzle 2,2 ' all is mounted on the connecting line 3, and an end of this connecting line 3 is connected on purging medium and the bactericidal agent preparation facilities 1, and purging medium and bactericidal agent that purging medium and bactericidal agent preparation facilities 1 are provided flow to each shower nozzle 2,2 ' by connecting line 3.Fluid reservoir can also be set so that stable purging medium and bactericidal agent output to be provided behind purging medium and bactericidal agent preparation facilities
In a specific embodiment of the present utility model, the valve 31 of purging medium and bactericidal agent preparation facilities 1, connecting line 3 and pressure device 4 electrically connects with control setup 5, and the above-mentioned shower nozzle control setup 5 of also can getting along well electrically connects.In the present embodiment, when control setup 5 not only prepares, prepares and how much control purging medium and bactericidal agent, also controlling purging medium and bactericidal agent preparation facilities 1 simultaneously is transported to its purging medium for preparing and bactericidal agent in the connecting line 3, under these circumstances, connecting line 3 is transported to each shower nozzle 2 with purging medium and bactericidal agent, and each shower nozzle 2 sprays substantially simultaneously to clean and to sterilize.In the present embodiment, purging medium and bactericidal agent preparation facilities 1 can connect one or more pressure devices 4 (for example pump), be transported to each shower nozzle 2 with purging medium and the bactericidal agent that it is prepared, and control setup 5 can be by control pressure device 4 (for example pump) thus the intensity of spray irrigation of horsepower output control shower nozzle 2.
In the present embodiment, valve 31 can be provided with one or more as required, more can be arranged on the diverse location of connecting line 3 as required, for example shown in Fig. 2, some valves can only be controlled a shower nozzle, and some valves can be controlled one section pipeline and some shower nozzles, and these all can be adjusted as required.
In another specific embodiment of the present utility model, not only the valve 31 of purging medium and bactericidal agent preparation facilities 1, connecting line 3 and pressure device 4 electrically connect with control setup 5, and above-mentioned shower nozzle 2 also electrically connects with control setup 5, specifically, shower nozzle 2 can respectively have a switching device (figure does not show), this switching device and control setup 5 electrically connect, thereby realization control setup 5 can be controlled each switching device respectively.In the present embodiment, purging medium and bactericidal agent preparation facilities are connected with one or more pressure devices 4 (for example pump) equally, control by control setup 5, purging medium and the bactericidal agent that has prepared can be transported to each shower nozzle 2, at this moment, control by control setup 5 can allow one or several shower nozzle unlatching of appointment clean and sterilize (for example sprinkling situation of the shower nozzle among Fig. 5), perhaps also can allow whole shower nozzles open.Simultaneously, control setup also can be controlled time and the interval that shower nozzle is opened, such as, certain some shower nozzle was opened after 3 minutes, closed and opened in 5 minutes 3 minutes again, and perhaps certain some shower nozzle can be held open state always.In the present embodiment, control setup 5 not only can be controlled the intensity of spray irrigation of shower nozzle 2 by control pressure device 4, also can control the intensity of spray irrigation of shower nozzle by the switching degree of switching device in the control shower nozzle.
In the above-described embodiments, this control setup 5 can be realized the device of electrical control for programmable control chip, microprocessor or other, and this is a technology contents well known by persons skilled in the art, so no longer control setup is given unnecessary details.
Next by concrete test example the bactericidal effect of cleaning and sterilization of the present utility model system to brewery's packaging production line described.
Test example 1:
Test site: the traditional thread binding wine machine of a workshop A, the traditional thread binding wine machine of B are packed by certain brewery
Test period: X 29-31 in December day
Process of the test and data analysis:
One, process of the test
(1) according to system architecture shown in Figure 2, the packing shop on-site installation electrolyzed oxidizing water cleaning and sterilization of the present utility model system in brewery.Starting outfit prepares electrolyzed oxidizing water, and the physical and chemical index data of detection of acidic electrolyzed oxidizing water water outlet are: effective chlorine: 180ppm; ORP:1170.9mv; PH:2.80.
(2) use the electrolyzed oxidizing water automatic sprinkler system at the B manufacturing line, time set stopped 5 minutes for opening in 5 minutes.December 31 was carried out the wiping sampling to dress wine machine inlet star-wheel top, inlet star-wheel bottom, outlet star-wheel top, outlet star-wheel bottom, dress wine board face (electrolyzed oxidizing water sprays and covers the position) respectively at 9:00,11:00,13:00.
(3) use common skill Kanggong department purging medium to cooperate the CIP system at the A manufacturing line, the centre is scrubbed before and is scrubbed and carried out surperficial wiping sample in contrast in back 2 hours.
(4) microbiological indicators such as the assorted bacterium of probe inspection, harmful bacterium, wild yeasts.
Two, test results:
1, use the wiping result of electrolyzed oxidizing water:
| Sampling time | Report time | Manufacturing line | Sample time | Qualification rate |
| 12.31 | 1.3 | B | 09:00 | 100 |
| 12.31 | 1.3 | B | 11:00 | 100 |
| 12.31 | 1.3 | B | 13:00 | 100 |
From testing result, all wiping points all do not have and detect, and illustrate that the bactericidal effect of electrolyzed oxidizing water is good.
2, contrast sample germ wiping result (only keep and detect unusual point) sees Table two:
When the wiping presentation of results of contrast sample is scrubbed automatically by skill health system, on same point, have microbial contamination and take place.
Aforementioned various embodiment of the present utility model; the embodiment that comprises various devices, system; only be to be used for exemplarily illustrating the technical solution of the utility model; should not be understood as that the qualification to technical solutions of the utility model and claim protection domain, the desired protection domain of the utility model is as the criterion with the record of claims.
Claims (10)
1. a cleaning and disinfection system that is used for the beer filling device, this beer filling device include bottle placer, capping machine at least and are its conveyer chain road of carrying bottle, it is characterized in that described cleaning and disinfection system comprise:
Purging medium and bactericidal agent feedway are used for to bottle placer, capping machine and peripheral equipment environment supply purging medium and bactericidal agent;
Chlorination equipment is separately positioned on a plurality of places of described bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization; And
The antidrip device that spatters, it is arranged in the described bottle placer specifically carries out fixedly bottleneck and/or can beer and/or takes out on the filling element of inflating body, is splashed in the bottle to prevent that purging medium in the cleaning and sterilization process and bactericidal agent from dripping.
2. cleaning and the disinfection system that is used for the beer filling device according to claim 1, it is characterized in that, described purging medium and bactericidal agent feedway further comprise connecting line and pressure device, described connecting line and described purging medium and bactericidal agent feedway and described chlorination equipment are communicated with, and described pressure device is used for providing pressure to the described connecting line that connects described chlorination equipment.
3. cleaning and the disinfection system that is used for the beer filling device according to claim 2 is characterized in that, further comprises purging medium and bactericidal agent preparation facilities, and it is used to prepare purging medium and bactericidal agent to clean and sterilization.
4. cleaning and the disinfection system that is used for the beer filling device according to claim 3, it is characterized in that, described chlorination equipment comprises a plurality of shower nozzles, it is connected on the described connecting line, and be separately positioned on a plurality of places of described bottle placer and capping machine, so that described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization.
5. cleaning and the disinfection system that is used for the beer filling device according to claim 4, it is characterized in that, further comprise control setup, itself and described purging medium and bactericidal agent preparation facilities, described a plurality of shower nozzles and described pressure device electrically connect, with sprinkling action, time and the intensity of preparation, storage and the shower nozzle of control purging medium and bactericidal agent.
6. according to arbitrary described cleaning and the disinfection system that is used for the beer filling device of claim 1-5, it is characterized in that the described antidrip device that spatters includes: the retaining cap, it is arranged on the upside of described filling valve valve port; The edge K/UP of described retaining cap, and have higher relatively edge and one section relatively low edge or breach, thus form water conservancy diversion make the purging medium that flows down along filling element and bactericidal agent can only be from lower edge or breach flow out.
7. cleaning and the disinfection system that is used for the beer filling device according to claim 6, it is characterized in that, the direction of described retaining cap is set to, described one section relatively low edge or breach point to the center of rotation of described bottle placer, make the purging medium and the bactericidal agent that flow out avoid bottle entered and left bottle placer along the conveyer chain road path.
8. cleaning and the disinfection system that is used for the beer filling device according to claim 6, it is characterized in that, the direction of described retaining cap is set to, when empty bottle by the conveyer chain road enter described bottle placer and filling valve valve port near the time, and the bottle of the intact beer of can descends and when separating with described filling valve valve port through bottle supporting mechanism, edge that this section of described retaining cap is relatively low or breach are positioned at the opposition side of entering of described bottle or departure direction, thereby prevent that bottle from having purging medium and bactericidal agent to drop onto the bottle near the filling valve valve port or when the filling valve valve port leaves.
9. according to the cleaning and the disinfection system of the arbitrary described beer filling device of claim 3-5, it is characterized in that described purging medium and bactericidal agent preparation facilities are the oxidation potential water generating device.
10. according to the cleaning and the disinfection system of the arbitrary described beer filling device of claim 1-5, it is characterized in that described purging medium and bactericidal agent are acidic oxidized electric potential water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201300927U CN202038855U (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilization system of beer filling device |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110076477.4 | 2011-03-29 | ||
| CN201110076477 | 2011-03-29 | ||
| CN2011201300927U CN202038855U (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilization system of beer filling device |
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| CN202038855U true CN202038855U (en) | 2011-11-16 |
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Family Applications (12)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110108211.3A Expired - Fee Related CN102311083B (en) | 2011-03-29 | 2011-04-28 | Washing and sterilizing system used for liquid filling device |
| CN201110108264.5A Expired - Fee Related CN102303834B (en) | 2011-03-29 | 2011-04-28 | Washing and sterilizing method and washing and sterilizing system for drinking liquid filling device |
| CN201110108114.4A Expired - Fee Related CN102320543B (en) | 2011-03-29 | 2011-04-28 | Package production line for drinking liquid |
| CN201110108137.5A Expired - Fee Related CN102311082B (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilizing method and system of beer filling device |
| CN2011201300912U Expired - Fee Related CN202107514U (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilizing system for beer filling device |
| CN201110108225.5A Expired - Fee Related CN102344108B (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilizing system of drinking liquid filling device |
| CN201110107717.2A Expired - Fee Related CN102311081B (en) | 2011-03-29 | 2011-04-28 | Method and system for washing and sterilizing drinking liquid filling device without stopping |
| CN2011201297977U Expired - Fee Related CN202063704U (en) | 2011-03-29 | 2011-04-28 | Beer packaging production line |
| CN2011201300927U Expired - Lifetime CN202038855U (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilization system of beer filling device |
| CN201110108070.5A Expired - Fee Related CN102320542B (en) | 2011-03-29 | 2011-04-28 | Method and system for non-stop cleaning and sterilizing beer filling device |
| CN201110122059.4A Expired - Fee Related CN102153039B (en) | 2011-03-29 | 2011-05-12 | System for cleaning and sterilizing drinking liquid filling device by using oxidation potential water |
| CN201110122060.7A Expired - Fee Related CN102205939B (en) | 2011-03-29 | 2011-05-12 | System for cleaning and sterilizing drinking liquid filling device without downtime |
Family Applications Before (8)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110108211.3A Expired - Fee Related CN102311083B (en) | 2011-03-29 | 2011-04-28 | Washing and sterilizing system used for liquid filling device |
| CN201110108264.5A Expired - Fee Related CN102303834B (en) | 2011-03-29 | 2011-04-28 | Washing and sterilizing method and washing and sterilizing system for drinking liquid filling device |
| CN201110108114.4A Expired - Fee Related CN102320543B (en) | 2011-03-29 | 2011-04-28 | Package production line for drinking liquid |
| CN201110108137.5A Expired - Fee Related CN102311082B (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilizing method and system of beer filling device |
| CN2011201300912U Expired - Fee Related CN202107514U (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilizing system for beer filling device |
| CN201110108225.5A Expired - Fee Related CN102344108B (en) | 2011-03-29 | 2011-04-28 | Cleaning and sterilizing system of drinking liquid filling device |
| CN201110107717.2A Expired - Fee Related CN102311081B (en) | 2011-03-29 | 2011-04-28 | Method and system for washing and sterilizing drinking liquid filling device without stopping |
| CN2011201297977U Expired - Fee Related CN202063704U (en) | 2011-03-29 | 2011-04-28 | Beer packaging production line |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110108070.5A Expired - Fee Related CN102320542B (en) | 2011-03-29 | 2011-04-28 | Method and system for non-stop cleaning and sterilizing beer filling device |
| CN201110122059.4A Expired - Fee Related CN102153039B (en) | 2011-03-29 | 2011-05-12 | System for cleaning and sterilizing drinking liquid filling device by using oxidation potential water |
| CN201110122060.7A Expired - Fee Related CN102205939B (en) | 2011-03-29 | 2011-05-12 | System for cleaning and sterilizing drinking liquid filling device without downtime |
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| CN (12) | CN102311083B (en) |
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| CN102311081A (en) * | 2011-03-29 | 2012-01-11 | 张敦杰 | Method and system for washing and sterilizing drinking liquid filling device without stopping |
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| CA1082659A (en) * | 1978-05-25 | 1980-07-29 | Alfred J. Gilmour | Automatic filler tube and bell flushing |
| JPH08230986A (en) * | 1995-02-24 | 1996-09-10 | Kikkoman Corp | Disinfection device for liquid injection nozzle |
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| CN101526821B (en) * | 2009-03-26 | 2011-01-05 | 张敦杰 | Intelligent control method for electrolyzed oxidizing water centralized supply system |
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-
2011
- 2011-04-28 CN CN201110108211.3A patent/CN102311083B/en not_active Expired - Fee Related
- 2011-04-28 CN CN201110108264.5A patent/CN102303834B/en not_active Expired - Fee Related
- 2011-04-28 CN CN201110108114.4A patent/CN102320543B/en not_active Expired - Fee Related
- 2011-04-28 CN CN201110108137.5A patent/CN102311082B/en not_active Expired - Fee Related
- 2011-04-28 CN CN2011201300912U patent/CN202107514U/en not_active Expired - Fee Related
- 2011-04-28 CN CN201110108225.5A patent/CN102344108B/en not_active Expired - Fee Related
- 2011-04-28 CN CN201110107717.2A patent/CN102311081B/en not_active Expired - Fee Related
- 2011-04-28 CN CN2011201297977U patent/CN202063704U/en not_active Expired - Fee Related
- 2011-04-28 CN CN2011201300927U patent/CN202038855U/en not_active Expired - Lifetime
- 2011-04-28 CN CN201110108070.5A patent/CN102320542B/en not_active Expired - Fee Related
- 2011-05-12 CN CN201110122059.4A patent/CN102153039B/en not_active Expired - Fee Related
- 2011-05-12 CN CN201110122060.7A patent/CN102205939B/en not_active Expired - Fee Related
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| CN102311081A (en) * | 2011-03-29 | 2012-01-11 | 张敦杰 | Method and system for washing and sterilizing drinking liquid filling device without stopping |
| CN109163841A (en) * | 2018-10-08 | 2019-01-08 | 广州达意隆包装机械股份有限公司 | Jetting pressure detection device and sterile filling production system |
| CN109163841B (en) * | 2018-10-08 | 2023-11-21 | 广州达意隆包装机械股份有限公司 | Spray stamping force detection device and sterile filling production system |
| CN116216617A (en) * | 2022-08-15 | 2023-06-06 | 广州清芃生物科技有限公司 | Automatic production line and process for filling fruit and vegetable ferment beverage |
| CN116216617B (en) * | 2022-08-15 | 2023-10-03 | 创时代生物科技（青岛）有限公司 | Automatic production line and process for filling fruit and vegetable ferment beverage |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102311082B (en) | 2014-10-22 |
| CN102153039A (en) | 2011-08-17 |
| CN102303834B (en) | 2014-10-22 |
| CN202063704U (en) | 2011-12-07 |
| CN102311081B (en) | 2014-10-22 |
| CN102205939A (en) | 2011-10-05 |
| CN102153039B (en) | 2014-10-22 |
| CN102205939B (en) | 2014-10-22 |
| CN202107514U (en) | 2012-01-11 |
| CN102320543A (en) | 2012-01-18 |
| CN102320543B (en) | 2014-05-28 |
| CN102303834A (en) | 2012-01-04 |
| CN102311082A (en) | 2012-01-11 |
| CN102320542A (en) | 2012-01-18 |
| CN102320542B (en) | 2014-10-22 |
| CN102311083B (en) | 2014-10-22 |
| CN102311083A (en) | 2012-01-11 |
| CN102344108B (en) | 2014-07-30 |
| CN102311081A (en) | 2012-01-11 |
| CN102344108A (en) | 2012-02-08 |
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