CN106227176A - A kind of filling and package production line real-time data transmission method - Google Patents

A kind of filling and package production line real-time data transmission method Download PDF

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Publication number
CN106227176A
CN106227176A CN201610797932.2A CN201610797932A CN106227176A CN 106227176 A CN106227176 A CN 106227176A CN 201610797932 A CN201610797932 A CN 201610797932A CN 106227176 A CN106227176 A CN 106227176A
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CN
China
Prior art keywords
data
transmission method
machine
production line
duration
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Pending
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CN201610797932.2A
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Chinese (zh)
Inventor
刘文龙
冯消冰
赵静
叶俊卫
桂巧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Shuimu Automation Technology Co. Ltd.
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Beijing Qing Qing Technology Co Ltd
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Priority to CN201610797932.2A priority Critical patent/CN106227176A/en
Publication of CN106227176A publication Critical patent/CN106227176A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31082NDDS network data delivery service, producers and consumers model
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/30Reducing waste in manufacturing processes; Calculations of released waste quantities
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/40Minimising material used in manufacturing processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention provides a kind of filling and package production line real-time data transmission method, it real time data including obtaining each board of filling and package production line;Process described real time data;Transmission synchrodata are to cloud data base.The generating date that transmit by PLC of technical scheme that the present invention provides to improving the valid data of filling and package production line efficiency, does not provides data supporting for the raising quality of production and work efficiency, greatly reduces loss rate of raw materials in equipment production process.

Description

A kind of filling and package production line real-time data transmission method
Technical field
The present invention relates to packaging production line field of data transmission, a kind of filling and package production line data are real-time Transmission method.
Background technology
With the fast development of beer enterprise, correlation technique development, automaticity is more and more higher, but automatically Change and there is technological gap with transnational large-scale beer enterprise in the links such as efficiency.For there is the type of same production capacity, state Bottle loss rate and the wine loss rate of product equipment are about 2.5%, and the identical index of overseas equipment is only 0.5%, it is achieved real time data passes Defeated with analyze, improve filling and package production line production efficiency extremely urgent.
Programmable controller PLC by flexible operation mode, control ability is prominent, reliability has good stability, communicate time The advantage that effect property is good, obtains relatively broad application at numerous industrial circles.Along with the fast development of PLC, it becomes the modern times Extremely important a kind of field apparatus in monitoring system.
For improving production line real-time data transmission and analyzing, improving production efficiency, the present invention provides a kind of filling and package raw Produce line real-time data transmission method, PLC is applied to modern beer filling & packing production line.
Summary of the invention
For realizing real-time Data Transmission and analysis, improving filling and package production line production efficiency, the present invention provides a kind of beer Wine filling production lines real-time data transmission method.
The filling and package production line real-time data transmission method that the present invention provides, it thes improvement is that, described method bag Include:
(1) real time data is obtained;
(2) real time data is processed;
(3) synchrodata.
Further, the acquisition of described step (1) real time data includes:
(1-1) empty bottle verifier, wine filling machine, sterilization machine, labelling machine, bottle washer and recrater data are gathered;
(1-2) duration is shut down by wine filling machine running status change statistics: fixed less than three minutes by the duration of False to True Justice is little shutdown duration, is otherwise fault duration;
(1-3) product line is produced line data filing in real time to filing table.
Further, the acquisition producing line fault history includes:
1) by the wine filling machine running status of true to false, insert and newly shut down data, and currently produced the class of line time Secondary ID and teams and groups ID;
2) by the wine filling machine running status of false to true, more newly inserted new shutdown data row;
3) fault history duration is calculated.
Further, the process of described step (2) real time data includes:
(2-1) rejecting rate and rate of by mistake playing are shown below respectively:
(2-2) qualification rate and the wine of wine filling machine damages and is shown below respectively:
Wine damage=flow-labelling machine entry number * unit milliliter (4);
(2-3) the PU value of sterilization machine is shown below:
PU value=T*1.393t-60 (5)
Wherein, t: temperature;T: medicated beer is through the duration of sterilizing area;
(2-4) qualification rate of labelling machine is shown below:
Qualification rate=recrater entry number/labelling machine export volume (6);
(2-5) the clean rate of bottle washer is shown below:
Clean rate=wine filling machine entry number/bottle washer yield (7);
(2-6) recrater qualification rate is shown below:
Qualification rate=warehouse-in yield/recrater export volume (8).
Further, described wine filling machine, described sterilization machine, described labelling machine, described bottle washer and the reality of described recrater Body speed and overall situation device efficiency OEE:
Real-time speed=specific yield/unit interval;
OEE=speed effectiveness * available time * quality validation.
Further, in described step (3), the synchronization of data includes: based on socket communication mode, using PLC as service Device end, is minimized, by nagle algorithm, the message amount sent on circuit and adds data detection mechanism, being arrived by client synchronization Cloud Server.
Further, data to data storehouse of the client of programming device PLC synchronization per minute and Cloud Server.
With immediate prior art ratio, the technical scheme that the present invention provides has a following excellent effect:
1, the real-time data transmission that the PLC of packaging production line is transmitted by the technical scheme that the present invention provides is to Cloud Server, Breach the only limitation of transmission in LAN, improve data transmission efficiency.
2, the number that the technical scheme real-time Transmission that the present invention provides and the on-the-spot PLC analyzing filling and package production line transmit According to, provide data supporting for the quality of production and work efficiency improving equipment, be substantially reduced the significant loss of equipment production process Rate;
3, after the technical scheme that the present invention provides processes data, the fault of production line can be found in time, shorten and find fault With the time of maintenance, raising filling and package production line efficiency, improve the quality of production of home equipment, reduce loss rate.
Accompanying drawing explanation
Production line real-time data that Fig. 1 provides for the present invention and filing data transmission principle figure;
The production line malfunction history data transmission principle figure that Fig. 2 provides for the present invention;
The production line empty bottle inspection data transmission principle figure that Fig. 3 provides for the present invention;
The production line wine filling machine data transmission principle figure that Fig. 4 provides for the present invention;
Fig. 5 provides method production line sterilization machine data transmission principle figure for the present invention;
The production line labelling machine data transmission principle figure that Fig. 6 provides for the present invention;
The production line bottle washer data transmission principle figure that Fig. 7 provides for the present invention;
The production line recrater data transmission principle figure that Fig. 8 provides for the present invention;
The plc communication schematic diagram that Fig. 9 provides for the present invention.
Detailed description of the invention
For clearly describing the technical scheme that the present invention provides, below with reference to Figure of description to concrete data conversion It is described extensively with factual data transmission principle.
It is transferred to cloud for realizing the real time data Complex programmable logic device PLC in the wide area network of filling and package production line Server, realizes the conversion of data simultaneously, and the present invention provides a kind of filling and package production line real-time data transmission method, mainly wraps Include:
One, PLC obtains packaging production line data in real time;
Design principle based on beer filling packaging production line, chooses filling machine as key machine, filling production lines Performance and yield are determined by machine performance and the yield of filling machine, and on production line, the speed of other boards is all higher than the speed of filling machine Degree, obtains the time started of production line, end time by analyzing wine filling machine running status on production line and adds up to run duration:
As shown in the product line real time data of accompanying drawing 1 and filing data transmission principle figure, current time wine filling machine running status For true, represent that wine filling machine is properly functioning, then the accumulative duration that runs increases;When wine filling machine running status is False, shut down duration Increase;
Shutting down duration and be divided into little shutdown duration and fault duration, wine filling machine running status is become False from True and becomes True time a length of once shut down, once shut down duration less than within three minutes, being then defined as little shutdown duration, be otherwise fault duration.
Recrater export volume is whole product line cumulative production, when recrater export volume changes, and associated product Line cumulative production, real-time speed, bottle damage all respective change;M-yield during bottle damage=normal speed *.
Current time arrives when arranging an order according to class and grade the time or when arriving zero point, by product line data filing the most in real time to filing table, That files has teams and groups ID and order of classes or grades at school number simultaneously.
As shown in Fig. 2 production line fault data transmission principle figure, when wine filling machine running status is become False, table from True Show that shutdown starts, insert new shutdown data, become the moment of False for shutting down the time started;According to current time and should The order of classes or grades at school teams and groups producing line arrange an order according to class and grade the time, can obtain the order of classes or grades at school teams and groups ID of current time, when wine filling machine running status is become by False During for True, represent when time shutdown terminates, then the new data row that the renewal last time inserts, become the moment of True for working as secondary shutdown End time, the time of True deducts the duration that the time of False is then fault history, thus judge this time to shut down be Or little shutdown disorderly closedown.
As shown in Fig. 3 production line empty bottle verifier data transmission principle figure, empty bottle verifier EBI is primarily upon four numbers According to, it is rejecting rate respectively, plays rate, check number and rejecting number by mistake.Desk checking two-sided and, i.e. EBI front end supplied materials quantity, equal to inspection Test number;
Rejecting number is two-sided equal to desk checking and deducts wine filling machine entrance count;
Rejecting rate is equal to rejecting number/check number;
Play by mistake rate=(wine filling machine entrance count-EBI exports counting)/desk checking two-sided and.
As shown in Fig. 4 production line wine filling machine data transmission principle figure, can obtain from currently according to wine filling machine running status The order of classes or grades at school time started is to the operation duration of current time, and then the time that the obtains rate of starting=operation duration/(current time-current The order of classes or grades at school time started), wine filling machine yield counts equal to outlet, and then when obtaining overall situation device efficiency OEE equal to speed effectiveness * Between effectiveness * quality validation, thus weigh and overall performance, the position of prompt time waste, help to improve production line Production efficiency;
Real-time speed=unit interval wine filling machine outlet counting and/unit run the time;
Qualification rate=price labeling entrance count/wine filling machine outlet counting;
Wine damage=flow-labelling machine entrance count * unit milliliter.
As shown in the production line sterilization machine data transmission principle figure of Fig. 5, the data obtained are:
Sterilization machine board yield=sterilization machine outlet counting, and then obtain OEE, real-time speed;
PU value is by sterilization temperature and obtains, and PU value is pasteurization unit, experiences caused going out in a minute at 60 DEG C Bacterium effect is a pasteurize unit, i.e. one PU value, PU=T*1.393^ (t-60), and the T-time (divides), t-temperature (DEG C), T is the duration that medicated beer experiences through sterilizing area.
As shown in the production line labelling machine data transmission principle figure of Fig. 6, qualification rate=recrater entrance count/labelling machine goes out Mouth counting;Labelling machine yield=labelling machine outlet counting, can obtain OEE and real-time speed simultaneously.
As shown in the production line bottle washer data transmission principle schematic diagram of Fig. 7, clean rate=wine filling machine entrance count/artificial Check two-sided and;Bottle washer board yield=desk checking two-sided and, simultaneously can obtain OEE and real-time speed.
As shown in the production line recrater data transmission principle schematic diagram of Fig. 8, board yield=recrater warehouse-in counting, enters And obtain entity speed and OEE;Qualification rate=warehouse-in yield/recrater outlet counting.
Two, the real time data obtained is transmitted to Cloud Server with conversion filing data;
Program the service end that PLC is communicated as Socket at PLC end, then write client, in socket communication Middle use nagle algorithm makes all numbers of write-once of trying one's best when minimizing the message amount, the write operation that send on the line According to and the most several times and add a lot of data detection mechanism, with ensure in the case of network is bad ensure communication quality.Clothes The business each data variation of end all can notify client, and client is according to getting data syn-chronization to Cloud Server.
Data to data storehouse of PLC synchronization per minute and Cloud Server.
Above example is only in order to illustrate that technical scheme is not intended to limit, although with reference to above-described embodiment pair The present invention has been described in detail, and the detailed description of the invention of the present invention still can be entered by those of ordinary skill in the field Row amendment or equivalent, these are without departing from any amendment of spirit and scope of the invention or equivalent, all in application Within the claims of the present invention awaited the reply.

Claims (7)

1. a filling and package production line real-time data transmission method, it is characterised in that described method includes:
(1) real time data is obtained;
(2) real time data is processed;
(3) synchrodata.
2. live transmission method as claimed in claim 1, it is characterised in that the acquisition of described step (1) real time data includes:
(1-1) empty bottle verifier, wine filling machine, sterilization machine, labelling machine, bottle washer and recrater data are gathered;
(1-2) duration is shut down by wine filling machine running status change statistics: by the duration of False to True less than within three minutes, being defined as Little shutdown duration, is otherwise fault duration;
(1-3) product line is produced line data filing in real time to filing table.
3. live transmission method as claimed in claim 2, it is characterised in that the acquisition producing line fault history includes:
1) by the wine filling machine running status of true to false, insert and newly shut down data, and currently produced the order of classes or grades at school ID of line time With teams and groups ID;
2) by the wine filling machine running status of false to true, more newly inserted new shutdown data row;
3) fault history duration is calculated.
4. live transmission method as claimed in claim 1, it is characterised in that the process of described step (2) real time data includes:
(2-1) rejecting rate and rate of by mistake playing are shown below respectively:
(2-2) qualification rate and the wine of wine filling machine damages and is shown below respectively:
Wine damage=flow-labelling machine entry number * unit milliliter (4);
(2-3) the PU value of sterilization machine is shown below:
PU value=T*1.393t-60 (5)
Wherein, t: temperature;T: medicated beer is through the duration of sterilizing area;
(2-4) qualification rate of labelling machine is shown below:
Qualification rate=recrater entry number/labelling machine export volume (6);
(2-5) the clean rate of bottle washer is shown below:
Clean rate=wine filling machine entry number/bottle washer yield (7);
(2-6) recrater qualification rate is shown below:
Qualification rate=warehouse-in yield/recrater export volume (8).
5. live transmission method as claimed in claim 4, it is characterised in that described wine filling machine, described sterilization machine, described labeling The entity speed of machine, described bottle washer and described recrater and overall situation device efficiency OEE:
Real-time speed=specific yield/unit interval;
OEE=speed effectiveness * available time * quality validation.
6. live transmission method as claimed in claim 1, it is characterised in that in described step (3), the synchronization of data includes: base In socket communication mode, using PLC as server end, minimize, by nagle algorithm, the message amount sent on circuit and add Add data verifier system, by client synchronization to Cloud Server.
7. live transmission method as claimed in claim 6, it is characterised in that the client of programming device PLC is per minute same Walk a data to data storehouse and Cloud Server.
CN201610797932.2A 2016-08-31 2016-08-31 A kind of filling and package production line real-time data transmission method Pending CN106227176A (en)

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CN107067188A (en) * 2017-05-10 2017-08-18 北京泰清科技有限公司 A kind of filling and package production line economic achievement evaluation method and system
CN109051104A (en) * 2018-06-29 2018-12-21 江苏高远智能科技有限公司 A kind of bottle placer operating status intelligent Detection and method
CN111846315A (en) * 2020-06-28 2020-10-30 浙江理工大学 System and method for acquiring and analyzing production loss time of filling production line equipment
CN114348937A (en) * 2021-12-01 2022-04-15 青岛奥利普自动化控制系统有限公司 Method, device and equipment for adapting supply of wine liquid and container in beer production

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Publication number Priority date Publication date Assignee Title
CN107067188A (en) * 2017-05-10 2017-08-18 北京泰清科技有限公司 A kind of filling and package production line economic achievement evaluation method and system
CN109051104A (en) * 2018-06-29 2018-12-21 江苏高远智能科技有限公司 A kind of bottle placer operating status intelligent Detection and method
CN111846315A (en) * 2020-06-28 2020-10-30 浙江理工大学 System and method for acquiring and analyzing production loss time of filling production line equipment
CN114348937A (en) * 2021-12-01 2022-04-15 青岛奥利普自动化控制系统有限公司 Method, device and equipment for adapting supply of wine liquid and container in beer production

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