CN109163841B - Spray stamping force detection device and sterile filling production system - Google Patents
Spray stamping force detection device and sterile filling production system Download PDFInfo
- Publication number
- CN109163841B CN109163841B CN201811167538.6A CN201811167538A CN109163841B CN 109163841 B CN109163841 B CN 109163841B CN 201811167538 A CN201811167538 A CN 201811167538A CN 109163841 B CN109163841 B CN 109163841B
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- Prior art keywords
- proximity switch
- movable rod
- spray
- detection
- pressure regulating
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- 238000001514 detection method Methods 0.000 title claims abstract description 86
- 239000007921 spray Substances 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000012859 sterile filling Methods 0.000 title claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 36
- 238000005507 spraying Methods 0.000 claims description 18
- 239000012528 membrane Substances 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims 2
- 239000007924 injection Substances 0.000 claims 2
- 238000012371 Aseptic Filling Methods 0.000 abstract description 6
- 238000011049 filling Methods 0.000 abstract description 3
- 230000001960 triggered effect Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 12
- 238000007789 sealing Methods 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 5
- 238000004080 punching Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/0041—Transmitting or indicating the displacement of flexible diaphragms
Abstract
The invention discloses a spray stamping force detection device and an aseptic filling production system, and belongs to the technical field of filling production systems. The spray stamping force detection device comprises a support structure and a detection structure, wherein one end of the support structure is connected with the detection structure; the detection structure comprises a proximity switch and a movable rod, wherein the movable rod is arranged at the detection end of the proximity switch, and is switched between a working state and a non-working state, so that the proximity switch is triggered. When the pressure of the spray punch reaches the detection pressure, the movable rod moves to the working distance of the proximity switch, the proximity switch sends out an electrical signal, and when the pressure is insufficient or no spray is generated, the proximity switch has no signal, so that whether each spray nozzle has spray can be accurately detected, and the reliability of spray detection is improved.
Description
Technical Field
The invention relates to the technical field of filling production systems, in particular to a spray stamping force detection device and an aseptic filling production system.
Background
In the aseptic filling production line, whether the bottle is effectively flushed by the bottle washer directly influences whether the filling production line can carry out aseptic production, and the cleaning liquid with enough pressure sprayed by the nozzle of the bottle washer is ensured to be effectively flushed. At present, two methods for detecting whether a spray nozzle of a bottle washing machine sprays cleaning liquid exist, one method is a flow meter detection method, and the other method is a conductivity meter detection method.
The flow meter detection is to detect the flow of the rear section of the nozzle control valve so as to judge the spraying state of the nozzle by the flow of the liquid. The detection requires a large number of flow meters (each independent control pipeline needs to be provided with one flow meter), so that the detection cost is very high; the flow meter detects flow, the flow is converted into flow velocity, the flow is calculated with time, the control program is complex, and whether the pressure is sufficient can not be judged without conversion; in the case of one control two or one control more, the detection cannot accurately detect the ejection state of each nozzle.
The conductivity meter utilizes the conductivity of the spraying liquid, and when the cleaning liquid is sprayed to the conductivity meter by the nozzle, the conductivity meter detects the increase of the conductivity and sends out a detection signal. The detection can only detect whether the spraying exists or not, and the spraying pressure cannot be detected; residual liquid on the conductivity meter is easy to cause false detection; the detection of liquids with almost zero conductivity such as RO water (reverse osmosis water) is impossible; the line is directly exposed, which is unfavorable for the establishment of the sterile environment of the sterile filling equipment, the line is corroded by C0P liquid (antifreeze), disinfectant and the like, and the electric wire is easy to age.
Therefore, there is a need for a low-cost impact force detector that can accurately detect and protect wires.
Disclosure of Invention
The invention aims to provide a jet-press pressure detection device, which solves the technical problems that in the prior art, the flow meter is high in detection cost, the accurate detection cannot be realized in a plurality of time-controlled modes, the liquid with poor pressure and conductivity cannot be detected by a conductivity meter, and the false detection is generated.
The second object of the present invention is to provide a sterile filling production system, so as to solve the technical problem that the existing sterile filling production line cannot accurately detect the spraying pressure.
In order to achieve the above object, the following technical scheme is provided:
the invention provides a spray-stamping force detection device, which comprises a support structure and a detection structure, wherein one end of the support structure is connected with the detection structure; the detection structure comprises a proximity switch and a movable rod, wherein the movable rod is arranged at the detection end of the proximity switch, and the movable rod is switched between a working state and a non-working state, so that the proximity switch is triggered.
Further, the detection structure further comprises a shell and a pressure regulating assembly, one end of the shell is connected with the supporting structure, the other end of the shell is provided with a vent hole, the nozzle can spray the movable rod to move through the vent hole, the proximity switch, the movable rod and the pressure regulating assembly are all arranged in the shell, and the pressure regulating assembly can regulate the pressure required by the working distance of the movable rod to move to the proximity switch.
Further, a detection membrane is arranged on the vent hole.
Further, one end of the shell, which is far away from the proximity switch, is connected with a screw sleeve, and the screw sleeve is arranged along the periphery of the detection membrane.
Further, the pressure regulating assembly comprises a pressure regulating nut and an elastic piece, a threaded pipe is sleeved on the outer side of the movable rod in a clearance mode, the pressure regulating nut is matched with the threaded pipe through threads, one end of the elastic piece is connected to the pressure regulating nut, and the other end of the elastic piece is connected to one end, far away from the proximity switch, of the movable rod.
Further, the elastic piece is a spring.
Further, the voltage regulating assembly further comprises a voltage regulating seat which is arranged in the shell and close to the position of the proximity switch, a clamping hole is formed in the voltage regulating seat, a blocking piece is arranged at one end, close to the proximity switch, of the movable rod, and the movable rod is clamped on the clamping hole through the blocking piece.
Further, the detection structure further comprises a switch seat, one end of the switch seat is connected with the supporting structure, the other end of the switch seat is connected with the shell, and the proximity switch is arranged on the switch seat.
Further, the supporting structure comprises a first pipeline, a first elbow pipeline and a second elbow pipeline, one end of the first pipeline is connected to a wall plate of the sterile inner space, the other end of the first pipeline is connected with the first elbow pipeline, the other end of the first elbow pipeline is connected with the second elbow pipeline, and the other end of the second elbow pipeline is connected with the proximity switch.
The invention also provides a sterile filling production system, which comprises a nozzle circulation channel and the spray stamping force detection device according to any one of the technical schemes, wherein the spray stamping force detection device is arranged above the nozzle circulation channel, and a spray control valve of the nozzle is opened before the nozzle passes through the end part of the movable rod, which is far away from the proximity switch.
Compared with the prior art, the spray stamping force detection device comprises the supporting structure and the detection structure, one end of the supporting structure is connected with the detection structure, the detection structure comprises the proximity switch and the movable rod, the movable rod is arranged at the detection end of the proximity switch, and is switched between the working state and the non-working state, so that the proximity switch is triggered, the movable rod is located outside the working distance of the proximity switch in a normal state, can be close to the proximity switch under the spray of the spray nozzle, and can reset when the spray nozzle does not spray, so that when the spray nozzle sprays the end part of the movable rod, the movable rod moves towards the proximity switch, the movable rod moves to the working distance of the proximity switch, and the proximity switch sends out an electric signal to finish the spray stamping force detection.
The first elbow pipeline and the second elbow pipeline form an elbow-shaped pipeline, so that the supporting structure can bypass the obstacle to support the detecting structure to any detecting position. The invention provides a sterile filling production system, which comprises a nozzle circulation channel and a spraying and punching force detection device, wherein the spraying and punching force detection device is arranged above the nozzle circulation channel, a spraying liquid control valve of a nozzle is opened before the nozzle passes through the end part of a movable rod, so that the movable rod can be effectively sprayed when the nozzle passes through the bottom part of the movable rod, the detection of the spraying and punching pressure is finished, each nozzle can be accurately detected by the spraying and punching force detection device, and a proximity switch has no signal when the pressure is insufficient and no spraying exists. Compared with the prior art, the spray stamping force detection device provided by the invention has the advantages that the reliability of spray stamping detection is improved, the risk of pollution of sterile filling equipment is effectively reduced, the cost is reduced, and the product competitiveness is improved.
Drawings
Fig. 1 is a schematic structural diagram of an installation of a device for detecting a jet-pressing force according to an embodiment of the present invention.
Reference numerals:
a-sterile interior space; b-sterile external space;
1-a support structure; 11-a mounting base; 12-a first pipeline; 13-a first sealing joint; 14-a first elbow line; 15-a second sealing joint; 16-a second elbow conduit;
2-detecting structure; 21-a proximity switch; 22-a movable rod; 23-a housing; 24-a switch seat; 25-detecting a membrane; 26-an elastic member; 27-a pressure regulating nut; 28-a pressure regulating seat; 29-a baffle; 210-baffle; 211-a screw sleeve;
3-seals; 4-bolts; 5-nozzle.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention more clear, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The embodiment provides a spray and press force detection device which is applied to sterile filling production equipment to detect whether a spray nozzle 5 of a bottle washing machine sprays cleaning liquid and the pressure of spray. As shown in fig. 1, the spray-press force detection device comprises a support structure 1 and a detection structure 2, wherein one end of the support structure 1 is connected to a wall plate of an aseptic inner space a through a bolt 4, and the other end of the support structure is connected with the detection structure 2, so that the support structure 1 directly seals and protects wires to an aseptic outer space B, effectively isolates the wires of a proximity switch 21 from the aseptic inner space a, and reduces the risk of pollution of aseptic filling equipment; the detection structure 2 comprises a proximity switch 21 and a movable rod 22, wherein the movable rod 22 is arranged at the detection end of the proximity switch 21 and is located outside the working distance of the proximity switch 21, the movable rod 22 can be close to the proximity switch 21 under the spraying of the nozzle 5, and when the nozzle 5 does not spray, the movable rod 22 can be reset, so that when the nozzle 5 sprays the end part of the movable rod 22, the movable rod 22 moves towards the proximity switch 21, the movable rod 22 moves to the working distance of the proximity switch 21, and the proximity switch 21 sends out an electrical signal to finish the spraying and stamping force detection. Compared with the prior art, the spray stamping force detection device provided by the invention has the advantages that the reliability of spray stamping detection is improved, the risk of pollution of sterile filling equipment is effectively reduced, the cost is reduced, and the product competitiveness is improved.
Further, in order to enable the detection structure 2 to bypass the obstacle and support to any position to be detected, the support structure 1 includes a first pipe 12, a first elbow pipe 14 and a second elbow pipe 16, wherein one end of the first pipe 12 is connected to a wall plate of the sterile internal space a through the mounting seat 11, the other end is connected to the first elbow pipe 14 through the first sealing joint 13, the other end of the first elbow pipe 14 is connected to the second elbow pipe 16 through the second sealing joint 15, and the other end of the second elbow pipe 16 is connected to the detection structure 2. The first elbow pipe 14 and the second elbow pipe 16 thus constitute elbow-shaped pipes, so that the support structure 1 can support the detection structure 2 to an arbitrary detection position around obstacles.
Specifically, the detection structure 2 further includes a housing 23 and a pressure regulating assembly, where the proximity switch 21, the movable rod 22 and the pressure regulating assembly are all disposed in the housing 23, and the pressure regulating assembly is capable of regulating the pressure required for the movable rod 22 to move within the working distance of the proximity switch 21. Wherein, shell 23 can dismantle, unpack apart shell 23 and can carry out pressure adjustment, shell 23 is last, set up the air vent in movable rod 22 tip position department of keeping away from proximity switch 21, make nozzle 5 can spout towards the tip of movable rod 22, be provided with on the air vent and detect diaphragm 25, the liquid column of the blowout of detected nozzle 5 is upwards spouted perpendicularly from detecting diaphragm 25 bottom, detect diaphragm 25 by the impact and upwards warp, promote movable rod 22 upward movement, when movable rod 22 moves to proximity switch 21 working distance, proximity switch 21 sends electrical signal, pressure is not enough or when not spouting, proximity switch 21 does not have the signal.
Further, a switch seat 24 is connected between the shell 23 and the second elbow pipeline 16 through threads, and the proximity switch 21 is connected to the switch seat 24 through a bolt 4. The pressure regulating assembly comprises a pressure regulating nut 27 and an elastic piece 26, a threaded pipe is sleeved on the outer side of the movable rod 22 in a clearance mode, the pressure regulating nut 27 is matched with the threaded pipe through threads, one end of the elastic piece 26 is connected to the pressure regulating nut 27, and the other end of the elastic piece is connected to one end, far away from the proximity switch 21, of the movable rod 22. In this embodiment, the pressure regulating nut 27 is effectively anti-loose by adopting a double nut design, so as to prevent the detection pressure from changing. The elastic member 26 is a spring, and in a normal state, the spring is in a compressed state, and when the nozzle 5 sprays the end part of the movable rod 22, the spring needs to be further compressed, so that the compression amount of the spring is adjusted by adjusting the position of the pressure adjusting nut 27 on the threaded pipe, and then the detection pressure required when the movable rod 22 moves to the working distance of the proximity switch 21 is adjusted. The movable rod 22 is provided with a baffle 210 protruding outwards from one end far away from the proximity switch 21, the diameter of the baffle 210 is larger than that of the movable rod 22, and the spring is connected to the baffle 210. In order to ensure that the position of the movable rod 22 is unchanged when the position of the pressure regulating nut 27 on the threaded pipe is regulated, a pressure regulating seat 28 is arranged in the shell 23 and close to the position of the proximity switch 21, the pressure regulating seat 28 is connected to the switch seat 24 through a bolt 4, a clamping hole is formed in the pressure regulating seat 28, a blocking piece 29 is arranged at one end of the movable rod 22 close to the proximity switch 21, and the movable rod 22 is clamped on the clamping hole through the blocking piece 29. In this embodiment, the pressure adjusting seat 28, the pressure adjusting nut 27, the spring and the movable rod 22 form a pressure adjusting mechanism, when the compression amount of the spring is increased, the downward pressure applied to the movable rod 22 is increased, but the upper end of the movable rod is blocked on the blocking piece 29, so that the position of the movable rod 22 cannot change, but the spraying pressure required for pressing the movable rod 22 upwards within the working distance of the proximity switch 21 is increased, the increase of the detection pressure is realized, and otherwise, the decrease of the detection pressure is realized. As another embodiment, the baffle plate 29 is not provided at one end of the movable rod 22, but the baffle plate 210 provided at the end of the movable rod 22 is overlapped on the inner side of the housing 23 at the periphery of the vent hole, so that the baffle plate 210 at the end of the movable rod 22 can be abutted against the housing 23 when the spring is compressed, and the purpose of maintaining the position of the movable rod 22 when the detection pressure is adjusted can be achieved.
The switch seat 24, the sealing member 3, the housing 23 and the detection diaphragm 25 constitute a partition wall in this embodiment, and separate the pressure adjusting mechanism and the proximity switch 21, which are poorly hygienic, non-corrosion-resistant, and other parts, from the aseptic internal space a. In order to protect the detection membrane 25, a threaded sleeve 211 is screwed to one end of the housing 23 where the detection membrane 25 is disposed, and the threaded sleeve 211 is disposed along the periphery of the detection membrane 25. In this embodiment, the sealing member 3 is disposed at the connection between the mounting seat 11 and the aseptic inner space a, the connection between the switch seat 24 and the housing 23, and the connection between the housing 23 and the threaded sleeve 211, so as to effectively reduce the risk of contamination of the aseptic filling equipment. The first sealing joint 13 and the second sealing joint 15 can be disassembled and assembled at any time, so that the maintenance problems of the circuit and the proximity switch 21 are solved; the sealing element 3 is exposed, so that the cleaning dead angle can be eliminated, and the sterile production environment is not damaged.
The embodiment also provides an aseptic filling production system, which comprises a nozzle circulation channel and the above-mentioned spray stamping force detection device, wherein the spray stamping force detection device is arranged above the nozzle circulation channel, as shown in fig. 1, before the nozzle 5 passes through the end part of the movable rod 22, which is far away from the proximity switch 21, the spray control valve of the nozzle 5 is opened, and in the figure, the arrow refers to the spray direction. So when the nozzle 5 passes through the bottom of the movable rod 22, the movable rod 22 can be effectively sprayed, the movable rod 22 moves to the working distance of the proximity switch 21, the proximity switch 21 sends out an electrical signal, and the spraying and pressing force detection is completed; when the spraying pressure is insufficient or the spraying is not performed, the proximity switch 21 has no signal, which indicates that the bottle washing machine is unqualified in the bottle washing detection, and corresponding measures are taken, such as directly discharging the unqualified bottle.
Note that the above is only a preferred embodiment of the present invention and the technical principle applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, while the invention has been described in connection with the above embodiments, the invention is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the invention, which is set forth in the following claims.
Claims (7)
1. The device for detecting the spraying and stamping force is characterized by comprising a supporting structure (1) and a detecting structure (2), wherein one end of the supporting structure (1) is connected with the detecting structure (2); the detection structure (2) comprises a proximity switch (21) and a movable rod (22), wherein the movable rod (22) is arranged at the detection end of the proximity switch (21), and the movable rod (22) is switched between a working state and a non-working state so as to trigger the proximity switch (21);
the detection structure (2) further comprises a shell (23) and a pressure regulating assembly, one end of the shell (23) is connected with the supporting structure (1), a vent hole is formed in the other end of the shell, the nozzle (5) can spray the movable rod (22) through the vent hole, the proximity switch (21), the movable rod (22) and the pressure regulating assembly are all arranged in the shell (23), and the pressure regulating assembly can regulate the pressure required by the working distance of the movable rod (22) to the proximity switch (21);
the vent hole is provided with a detection membrane (25);
the pressure regulating assembly comprises a pressure regulating nut (27) and an elastic piece (26), a threaded pipe is sleeved on the outer side of the movable rod (22) in a clearance mode, the pressure regulating nut (27) is matched with the threaded pipe through threads, one end of the elastic piece (26) is connected to the pressure regulating nut (27), and the other end of the elastic piece is connected to one end, far away from the proximity switch (21), of the movable rod (22).
2. The spray press force detection device according to claim 1, characterized in that one end of the housing (23) remote from the proximity switch (21) is connected with a screw sleeve (211), the screw sleeve (211) being arranged along the periphery of the detection membrane (25).
3. The injection press force detection device according to claim 1, wherein the elastic member (26) is a spring.
4. The spray press force detection device according to claim 1, wherein the pressure regulating assembly comprises a pressure regulating seat (28) arranged in the shell (23) at a position close to the proximity switch (21), a clamping hole is formed in the pressure regulating seat (28), a blocking piece (29) is arranged at one end, close to the proximity switch (21), of the movable rod (22), and the movable rod (22) is clamped on the clamping hole through the blocking piece (29).
5. The device according to claim 1, characterized in that the detecting structure (2) further comprises a switch seat (24), one end of the switch seat (24) is connected to the supporting structure (1), the other end is connected to the housing (23), and the proximity switch (21) is disposed on the switch seat (24).
6. The injection press force detection device according to any one of claims 1 to 5, wherein the support structure (1) comprises a first pipe (12), a first elbow pipe (14) and a second elbow pipe (16), one end of the first pipe (12) is connected to a wall plate of the sterile internal space (a), the other end is connected to the first elbow pipe (14), the other end of the first elbow pipe (14) is connected to the second elbow pipe (16), and the other end of the second elbow pipe (16) is connected to the proximity switch (21).
7. A sterile filling production system, characterized by comprising a nozzle circulation channel and the spray pressure detection device according to any one of claims 1-6, wherein the spray pressure detection device is arranged above the nozzle circulation channel, and a spray control valve of the nozzle (5) is opened before the nozzle (5) passes through the end of the movable rod (22) far away from the proximity switch (21).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811167538.6A CN109163841B (en) | 2018-10-08 | 2018-10-08 | Spray stamping force detection device and sterile filling production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811167538.6A CN109163841B (en) | 2018-10-08 | 2018-10-08 | Spray stamping force detection device and sterile filling production system |
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| Publication Number | Publication Date |
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| CN109163841A CN109163841A (en) | 2019-01-08 |
| CN109163841B true CN109163841B (en) | 2023-11-21 |
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