CN115068647A - Online beverage bottle sterilizing system - Google Patents
Online beverage bottle sterilizing system Download PDFInfo
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- CN115068647A CN115068647A CN202210696717.9A CN202210696717A CN115068647A CN 115068647 A CN115068647 A CN 115068647A CN 202210696717 A CN202210696717 A CN 202210696717A CN 115068647 A CN115068647 A CN 115068647A
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- 235000013361 beverage Nutrition 0.000 title claims abstract description 158
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 124
- 239000008223 sterile water Substances 0.000 claims abstract description 89
- 238000005507 spraying Methods 0.000 claims abstract description 62
- 239000000645 desinfectant Substances 0.000 claims abstract description 54
- 239000007788 liquid Substances 0.000 claims abstract description 53
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 47
- 238000002791 soaking Methods 0.000 claims abstract description 18
- 239000007921 spray Substances 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 27
- 238000011049 filling Methods 0.000 abstract description 10
- 239000011521 glass Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 11
- 238000011068 loading method Methods 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 8
- 239000005020 polyethylene terephthalate Substances 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 5
- 238000011109 contamination Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 2
- 241000700605 Viruses Species 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 238000012371 Aseptic Filling Methods 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 235000020095 red wine Nutrition 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/34—Arrangements of conduits or nozzles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/17—Combination with washing or cleaning means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/23—Containers, e.g. vials, bottles, syringes, mail
Landscapes
- Health & Medical Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical & Material Sciences (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses an online beverage bottle sterilizing system, which comprises: the feeding device is used for feeding the beverage bottles; the bottle carrying device is used for driving a plurality of beverage bottles to move along a preset track; the disinfection liquid tank is used for containing disinfection liquid and soaking the beverage bottle; the sterile water tank is used for containing sterile water and soaking the sterilized beverage bottles; and the spraying device is used for spraying the sterile water on the beverage bottle soaked in the sterile water. And the blanking device is used for blanking the beverage bottle sprayed by the sterile water. According to the invention, the beverage bottle is sequentially conveyed to the stations of the disinfection liquid tank, the sterile water tank, the spraying device and the like by the bottle carrying device, so that the beverage bottle is sequentially subjected to disinfectant soaking treatment, sterile water soaking treatment and sterile water spraying treatment to complete sterilization and killing operation of the beverage bottle, and finally the sterilized beverage bottle is conveyed to the blanking device for blanking, so that online sterilization and killing of the beverage bottle can be realized, online production with a beverage filling production line is realized, and the production efficiency of bottled beverages is improved.
Description
Technical Field
The invention relates to the technical field of food production, in particular to an online sterilizing system for beverage bottles.
Background
In the field of food production, glass bottles and PET (polyethylene terephthalate) plastic bottles are common beverage bottles. Among them, glass bottles appear earlier, and have wide application, such as packaging of high-value drinks like beer, red wine, white wine and the like. In the field of beverage production, glass bottles are often used for packaging high-end beverages because of their characteristics of good chemical stability, high transparency, beautiful appearance, and the like.
With the increasing level of materials and the increasing technology of industrial production of beverages, in the production of fruit juices, soft drinks, etc., especially high-end beverages, a cleaner and more aseptic production process is required to ensure the hygienic requirements of the beverages during shelf life, and aseptic filling requires thorough sterilization of the packaging containers to meet the commercial aseptic requirements. The normal PET bottle is blown by high pressure after being heated by the bottle embryo at high temperature in real time on a packaging line, the interval from the production of the PET bottle to the filling and sealing is short, and the contamination in the process is less.
At present, two types of sterilization modes are common, namely, peracetic acid with a certain concentration is used for spraying and flushing blown bottles for tens of seconds at about 55 ℃ to effectively sterilize, so that the commercial sterile requirements are met; secondly, before the bottle is blown, atomized hydrogen peroxide is sprayed on the bottle blank for sterilization, then high-temperature auxiliary sterilization of bottle blank heating is utilized, and then purification treatment is carried out on the bottle blowing link, so that the commercial sterile requirement can be met.
The sterilization method can be suitable for sterilizing the PET bottles blown on line in real time, mainly because the PET bottle making equipment is small and exquisite and is close to the capacity of filling equipment, a PET bottle blowing machine can be configured for connecting each beverage packaging line, in addition, the bottle making of the PET bottles is formed by high-temperature heating and high-pressure blowing of bottle blanks, and the bottle blanks can be subjected to dust removal and sterilization treatment. After the bottles are made, they are wired into a beverage filling machine, and there is little restocking of the bottles. Therefore, the method has less contamination in the process and low sterilization intensity, and the two methods can better meet the commercial sterile requirement.
However, the above sterilization method is not suitable for glass bottles, mainly because the glass bottle making usually requires a kiln and a line-arranging machine, the equipment is huge, the energy consumption is huge, and intermittent production cannot be realized, so that the glass bottle making is basically a professional glass bottle factory, and one kiln is supplied for many beverage production plants, and the on-line bottle making and the immediate use of the glass bottles cannot be realized. After the glass bottles are produced, the glass bottles are transported and stored in an open and stacked manner in a beverage production plant. Due to the fact that links such as production, transportation, temporary storage and the like are numerous and environmental differences are large, the difference of the bacterial contamination conditions of the glass bottles before the beverage is filled is large, and the existing method cannot meet commercial aseptic requirements. In addition, in the process of manufacturing the glass bottle, the glass bottle needs to be molded by a mold from a high-temperature liquid state, the cooling oil on the surface of the mold can cause the inner wall and the outer wall of the glass bottle to form oil stains, and the glass bottle cannot be thoroughly removed and sterilized by common flushing.
Therefore, how to realize the online disinfection and killing of the beverage bottles, realize the online production with the beverage filling production line and improve the production efficiency of the spliced beverage is a technical problem faced by technical personnel in the field.
Disclosure of Invention
The invention aims to provide an on-line beverage bottle sterilizing system, which can realize on-line sterilization of beverage bottles, realize on-line production with a beverage filling production line and improve the production efficiency of bottled beverages.
In order to solve the technical problem, the invention provides an on-line beverage bottle sterilizing system, which comprises:
the feeding device is used for feeding the beverage bottles;
the bottle carrying device is used for driving a plurality of beverage bottles to move along a preset track;
the disinfection liquid tank is used for containing disinfection liquid and soaking the beverage bottle;
the sterile water tank is used for containing sterile water and soaking the sterilized beverage bottles;
and the spraying device is used for spraying the sterile water on the beverage bottle soaked in the sterile water.
And the blanking device is used for blanking the beverage bottle sprayed by the sterile water.
Preferably, the bottle carrying device comprises a track arranged along a preset track, a bottle carrying support slidably arranged on the track, and a plurality of bottle carrying boxes distributed on the bottle carrying support, wherein a positioning necking for clamping a bottle neck part of a beverage bottle is arranged at an opening of each bottle carrying box.
Preferably, the rail extends to the bottom of the disinfection liquid tank along one side wall of the disinfection liquid tank and extends out along the other side wall of the disinfection liquid tank; the track extends to the bottom of the sterile water tank along the side wall of one side of the sterile water tank and extends out along the side wall of the other side of the sterile water tank.
Preferably, the spray device comprises a spray water tank, an inner nozzle communicated with the spray water tank, and an outer nozzle communicated with the spray water tank, wherein the spray water tank is used for containing sterile water, the inner nozzle is used for spraying the inner wall of the beverage bottle, and the outer nozzle is used for spraying the outer wall of the beverage bottle.
Preferably, the orientation of the inner nozzle is adjustable and follows the bottle mouth position of the corresponding beverage bottle.
Preferably, the inner nozzle comprises a mounting bracket, a rotating shaft rotatably arranged on the mounting bracket, a plurality of spraying holes formed in the rotating shaft in the circumferential direction, and a rotating disc sleeved on the rotating shaft, a plurality of shifting rods are arranged on the rotating disc in the circumferential direction, and the end of the bottle carrying bracket is connected with a shifting fork used for shifting the shifting rods to enable the rotating shaft to rotate.
Preferably, the spraying device further comprises a pre-nozzle communicated with the spraying water tank for spraying sterile water on the inner and outer walls of the beverage bottle before the beverage bottle enters the sterilizing liquid tank.
Preferably, the spray device further comprises a terminal nozzle and a sterile water replenishment nozzle, wherein the terminal nozzle is communicated with a sterile water pipe and is used for spraying sterile water on the inner wall and the outer wall of the beverage bottle before the beverage bottle enters the blanking device, and the sterile water replenishment nozzle is used for replenishing sterile water when the sterile water amount in the sterile water tank is lower than a preset threshold value.
Preferably, the method further comprises the following steps:
the temperature sensor is used for detecting the temperature of the disinfectant in the disinfectant tank;
and the heater is arranged in the disinfection liquid tank, is in signal connection with the temperature sensor and is used for heating the disinfection liquid when the detection value of the temperature sensor is lower than a preset threshold value.
Preferably, the method further comprises the following steps:
the concentration detector is used for detecting the concentration of the disinfectant in the disinfectant tank;
and the disinfectant replenishing nozzle is communicated with the disinfectant pipe and is in signal connection with the concentration detector, and is used for replenishing disinfectant to the disinfectant tank when the detection value of the concentration detector is lower than a preset threshold value.
The invention provides an on-line sterilizing system for beverage bottles, which mainly comprises a feeding device, a bottle carrying device, a sterilizing liquid tank, a sterile water tank, a spraying device and a discharging device. Wherein, loading attachment mainly used realizes the material loading operation of beverage bottles such as glass bottle. The bottle carrying device is mainly used for driving a plurality of beverage bottles to move along a preset track, and the beverage bottles are transferred and transported among stations in the system. The sterilizing liquid tank is filled with a certain amount of sterilizing liquid which is mainly used for allowing the beverage bottles to enter the sterilizing liquid to be soaked under the driving of the bottle carrying device so as to remove impurities such as dust, oil stains and the like attached to the inner wall and the outer wall of the beverage bottles and simultaneously sterilize microorganisms such as bacteria, viruses and the like attached to the inner wall and the outer wall of the beverage bottles. The aseptic water tank is filled with a certain amount of aseptic water, and is mainly used for soaking the beverage bottles in the aseptic water after the beverage bottles come out from the aseptic water tank so as to dilute and remove the residual disinfectant in the beverage bottles after the disinfectant soaking treatment. The spraying device is mainly used for spraying sterile water on the beverage bottle coming out of the sterile water tank so as to further remove and completely discharge residual disinfectant in the beverage bottle. The blanking device is mainly used for carrying out blanking operation on the beverage bottles subjected to sterile water spraying treatment so as to transport the sterilized beverage bottles to a subsequent filling production line. Therefore, according to the beverage bottle online sterilizing system provided by the invention, after the processed beverage bottles are fed by the feeding device, the beverage bottles can be sequentially conveyed to the stations such as the sterilizing liquid tank, the sterile water tank, the spraying device and the like by using the bottle carrying device, so that the beverage bottles are sequentially subjected to sterilizing liquid soaking treatment, sterile water soaking treatment and sterile water spraying treatment to complete the sterilizing operation of the beverage bottles, and finally the sterilized beverage bottles are conveyed to the discharging device by using the bottle carrying device to be discharged and output, so that the beverage bottles can be sterilized online, the online production with a beverage filling production line is realized, and the production efficiency of beverage products is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is another view of fig. 1.
FIG. 3 is a schematic view of a bottle loading device.
Fig. 4 is a schematic structural diagram of the spraying device.
Fig. 5 is a schematic diagram of the spraying state of the inner nozzle and the outer nozzle.
Wherein, in fig. 1-5:
the device comprises a feeding device-1, a bottle carrying device-2, a disinfection liquid tank-3, a sterile water tank-4, a spraying device-5, a discharging device-6, a temperature sensor-7, a heater-8, a concentration detector-9 and a disinfection liquid replenishing nozzle-10;
a rail-21, a bottle carrying bracket-22, a bottle carrying box-23, a positioning necking-24 and a shifting fork-25;
a disinfectant nozzle-31;
a spray water tank-51, an inner nozzle-52, an outer nozzle-53, a pre-nozzle-54, a final nozzle-55 and a sterile water replenishing nozzle-56;
mounting bracket-521, rotating shaft-522, spraying hole-523, rotating disc-524 and deflector rod-525;
a steam pipe-81.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1, fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
In a specific embodiment provided by the invention, the beverage bottle online sterilizing system mainly comprises a feeding device 1, a bottle carrying device 2, a sterilizing liquid tank 3, a sterile water tank 4, a spraying device 5 and a discharging device 6.
Wherein, loading attachment 1 is mainly used for realizing the material loading operation of beverage bottles such as glass bottle. Generally, the loading device 1 is provided with a bottle arranging platform, and beverage bottles are distributed side by side according to a preset rule when being conveyed to the bottle arranging platform.
The bottle carrying device 2 is mainly used for driving a plurality of beverage bottles to move along a preset track, and the beverage bottles are transferred and transported among stations in the system.
The sterilizing liquid tank 3 is filled with a certain amount of sterilizing liquid, and is mainly used for allowing the beverage bottles to enter the sterilizing liquid to be soaked (the soaking time is usually more than 2min) under the driving of the bottle carrying device 2 so as to remove impurities such as dust, oil stains and the like attached to the inner wall and the outer wall of the beverage bottles and simultaneously sterilize microorganisms such as bacteria, viruses and the like attached to the inner wall and the outer wall of the beverage bottles. Generally, only one disinfectant tank 3 may be provided, or a plurality of disinfectant tanks may be provided as necessary to achieve a combined use.
The aseptic water tank 4 is filled with a certain amount of aseptic water, and is mainly used for soaking the beverage bottles in the aseptic water after the beverage bottles come out from the aseptic water tank 3 so as to dilute and remove the residual disinfectant in the beverage bottles after being soaked by the disinfectant. In general, only one sterile water tank 4 may be provided, or a plurality of sterile water tanks may be provided as necessary to achieve a combined use.
The spraying device 5 is mainly used for spraying sterile water on the beverage bottle coming out of the sterile water tank 4 so as to further remove and clean residual disinfectant in the beverage bottle. The blanking device 6 is mainly used for carrying out blanking operation on the beverage bottles subjected to sterile water spraying treatment so as to transport the sterilized beverage bottles to a subsequent filling production line.
So, the online system that kills of beverage bottle that this embodiment provided, after carrying out the material loading through loading attachment 1 to the beverage bottle that has processed, can utilize and carry bottle device 2 to convey the beverage bottle to station departments such as disinfection cistern 3, aseptic basin 4 and spray set 5 in proper order, make the beverage bottle loop through antiseptic solution soaking treatment, aseptic water soaking treatment and aseptic water spraying treatment, accomplish the beverage bottle operation of killing, at last the rethread carries bottle device 2 to convey the beverage bottle after killing to 6 departments of unloader and carry out the unloading output, can realize the online killing to the beverage bottle, realize with beverage filling line on-line production, improve beverage product production efficiency.
In an alternative embodiment with respect to the bottle carrier 2, the bottle carrier 2 essentially comprises a rail 21, a bottle carrier support 22 and a bottle carrier box 23.
Wherein the track 21 is arranged along a predetermined trajectory in the system, and is mainly used for guiding the movement trajectory of the beverage bottles, so that the beverage bottles move along the track 21 during the conveying process. Generally, the distribution position of the track 21 passes through the feeding device 1, the sterilizing liquid tank 3, the sterile water tank 4, the spraying device 5 and the discharging device 6 in sequence, and finally returns to the feeding device 1 to form an annular circular motion track.
In addition, in order to improve the soaking efficiency and the disinfection stability of the beverage bottle in the disinfection liquid tank 3, in the embodiment, the rail 21 gradually descends and extends to the bottom of the tank from the notch of the side wall of one side of the disinfection liquid tank 3, after passing through the bottom of the tank, the side wall of the other side of the disinfection liquid tank 3 gradually ascends and extends out from the notch of the other side of the disinfection liquid tank 3, namely, the rail 21 forms a U-shaped shape in the disinfection liquid tank 3, so that when the beverage bottle moves along the rail 21, when passing through the disinfection liquid tank 3 area, the bottle mouth can gradually turn from top to bottom on the side wall of one side of the side wall, the bottle mouth is kept facing upwards when being immersed in the disinfection liquid, the disinfection liquid can conveniently enter the bottle, meanwhile, the bottle mouth can also gradually turn from bottom to top on the side wall of the other side, so that the disinfection liquid in the bottle gradually flows out into the disinfection liquid tank 3, and excessive disinfection liquid remained in the beverage bottle is avoided.
Similarly, in order to improve the soaking efficiency of the beverage bottle in the sterile water tank 4 and the stability of removing the disinfectant, in this embodiment, the rail 21 gradually descends from the notch to the bottom of the sterile water tank 4 along one side wall of the sterile water tank, after passing through the bottom of the groove, gradually rises along the other side wall of the sterile water tank 4 to extend out of the groove opening, i.e., the rail 21 is formed in a U-shape within the sterile water tank 4, so that beverage bottles can be moved along the rail 21, while passing through the region of the sterile water tank 4, the bottle mouth can gradually turn from top to bottom on the side wall of one side, the bottle mouth is kept upward when the bottle is immersed in the sterile water, the sterile water can conveniently enter the bottle, and simultaneously, the bottle mouth can also gradually turn to from bottom to top on the side wall of the other side, so that the sterile water in the bottle gradually flows out to the sterile water tank 4, and the excessive sterile water accumulated in the beverage bottle is avoided.
Of course, when the beverage bottle passes through the spraying device 5 along the rail 21, the bottle mouth of the beverage bottle is kept downward, either vertically downward or obliquely downward, so that the spraying liquid (including sterile water and sterilizing liquid) can flow out smoothly.
The bottle carrier 22 is disposed on the rail 21 and is slidable along the rail 21, such as by being moved on the rail 21 by a roller, chain, slide, or the like. Typically, the bottle carrier 22 has a width that allows for the simultaneous mounting of a plurality of bottles, e.g., 8, 10, etc., side-by-side. While one bottle carrier 22 usually carries a row of bottles, it is of course possible to carry several rows, while on the rails 21 several bottle carriers 22 can be carried simultaneously, so as to carry several rows of bottles simultaneously.
Generally, the movement state of the bottle holder 22 on the track 21 can be determined by a controller in the system, such as a PLC, etc., which can precisely control the position of the bottle holder 22 on the track 21 by controlling the driving motors, etc. of each area on the track 21.
The bottle carrying box 23 is disposed on the bottle carrying bracket 22, and generally, a plurality of bottles, such as 8 bottles, 10 bottles, etc., are disposed at the same time, and each bottle carrying box 23 usually contains one beverage bottle for positioning and installing the beverage bottle.
In order to improve the clamping stability of the bottle carrying box 23 for the beverage bottle and reduce the risk of bottle mouth contamination, in this embodiment, a positioning notch 24 is provided at the opening of the bottle carrying box 23, so as to clamp the bottle neck part of the beverage bottle mounted in the bottle carrying box 23 through the positioning notch 24.
In an alternative embodiment with respect to the spray device 5, the spray device 5 is mainly located behind the sterile water tank 4 (with reference to the forward direction of the rail 21), and mainly comprises a spray water tank 51, an inner nozzle 52 and an outer nozzle 53. The spray water tank 51 is mainly used for containing sterile water. The inner nozzle 52 is communicated with the spray water tank 51, and is mainly used for spraying and cleaning the inner wall of the beverage bottle soaked in the sterile water tank 4. The outer nozzle 53 is also communicated with the spray water tank 51, and is mainly used for spraying and cleaning the outer wall of the beverage bottle soaked in the sterile water tank 4. With such arrangement, the inner and outer parts of the beverage bottle can be thoroughly cleaned through the simultaneous operation of the inner nozzle 52 and the outer nozzle 53, and the cleaned sterile water falls into the spray water tank 51 again and can be recycled after being filtered.
Generally, a plurality of spray water tanks 51 may be provided as required, and the sterile water in the spray water tanks 51 may be transported to the inner nozzles 52 and the outer nozzles 53 through pipes, and the power source may be a water pump.
In an alternative embodiment with respect to the inner spout 52 and the outer spout 53, the orientation of the outer spout 53 is normally kept fixed, while the orientation of the inner spout 52 is adjustable, i.e. the inner spout 52 can be rotated and the rotation state follows the orientation position of the mouth of the corresponding beverage bottle. So set up, when the beverage bottle was through interior nozzle 52 gradually, interior nozzle 52 orientation can be in proper order towards one side inner wall, axis and the opposite side inner wall of beverage bottle to this guarantees that the inner wall of beverage bottle is whole regional all to obtain aseptic water and sprays, avoids the bottle to have the dead angle blind area.
Specifically, the inner nozzle 52 is a split structure, and mainly includes a mounting bracket 521, a rotating shaft 522, a spraying hole 523, a rotating disc 524, and a deflector rod 525. The mounting bracket 521 is a main body part of the inner nozzle 52. The rotation shaft 522 is provided on the mounting bracket 521, and maintains a rotational movement degree of freedom. The spraying holes 523 are formed in the rotating shaft 522, and a plurality of spraying holes 523 are uniformly formed along the circumferential direction of the rotating shaft 522, that is, a plurality of spraying holes 523 are distributed on the outer edge of the rotating shaft 522. Meanwhile, considering that beverage bottles are generally distributed in a plurality of rows on the rail 21, the spraying holes 523 may also be opened in a plurality of rows along the axial direction of the rotating shaft 522. The rotating disc 524 is sleeved on the rotating shaft 522, and the rotating disc and the rotating shaft maintain a synchronous motion state. The shift lever 525 is provided on the dial 524, and a plurality thereof is provided in a circumferential direction of the dial 524. Accordingly, the present embodiment further includes a fork 25 in the bottle carrier 2, and the fork 25 is connected to the end of the bottle carrier 22 and is mainly used to cooperate with a rod 525 on the turntable 524. With such an arrangement, when the bottle carrying device 2 carries a plurality of beverage bottles through the upper portion of the inner nozzle 52, the shifting fork 25 on the bottle carrying bracket 22 touches the shifting lever 525 on the rotating disc 524, and drives the rotating disc 524 and the rotating shaft 522 to rotate synchronously, so that the orientation of the spraying hole 523 on the rotating shaft 522 follows the movement of the bottle mouth of the beverage bottle on the bottle carrying bracket 22 to turn synchronously. Generally, the driving stroke of the shift fork 25 to the shift rod 525 and the rotating shaft 522 is about 90 ° of a central angle, that is, the orientation of the spraying hole 523 can rotate by 90 ° following the mouth of the beverage bottle.
In addition, the pre-nozzle 54 is added to the spraying device 5 in this embodiment, considering that impurities such as dust and oil may remain on the inner and outer walls of the beverage bottle before the beverage bottle enters the sterilizing liquid tank 3. Specifically, the pre-nozzle 54 is connected to the spray tank 51, and is mainly used for spraying sterile water to the inner and outer walls of the beverage bottle at the front position of the disinfectant tank 3 (in the same manner as the inner nozzle 52 and the outer nozzle 53), so as to primarily clean the beverage bottle before the beverage bottle enters the disinfectant.
Similarly, in order to improve the sterilizing effect of the sterilizing liquid on the beverage bottle, the sterilizing liquid nozzle 31 is further disposed at the notch of the sterilizing liquid tank 3. Specifically, the disinfectant nozzle 31 is communicated with the disinfectant tank 3, and the disinfectant in the disinfectant tank 3 can be transported to the disinfectant nozzle 31 by a water pump and a pipeline, so that the disinfectant tank is mainly used for spraying the inner wall and the outer wall of the beverage bottle when the beverage bottle is soaked in the disinfectant and is about to leave the notch (the spraying mode is the same as that of the inner nozzle 52 and the outer nozzle 53, and the difference is that the spraying liquid is the disinfectant). Meanwhile, the disinfectant falls into the disinfectant tank 3 again after being sprayed.
Furthermore, in order to further improve the effect of spraying the sterile water to the beverage bottle, the present embodiment adds the final nozzle 55 to the spray device 5. Specifically, the final nozzle 55 is connected to a sterile water pipe (water supply) and is mainly used for spraying sterile water again onto the outer wall of the beverage bottle before the beverage bottle enters the discharging device 6 (the spraying method is the same as that of the inner nozzle 52 and the outer nozzle 53).
Meanwhile, in order to supplement the sterile water in time, considering that the sterile water in the sterile water tank 4 is consumed more greatly, the spray device 5 is additionally provided with a sterile water fluid supplementing nozzle 56 in the embodiment. Specifically, the sterile water replenishing nozzle 56 is in communication with a sterile water pipe (water supply), and is usually located above the sterile water tank 4, and is mainly used for directly replenishing sterile water to the sterile water tank 4 when the amount of sterile water in the sterile water tank 4 is lower than a preset threshold.
In addition, in order to further improve the sterilizing effect of the sterilizing liquid on the beverage bottle, the temperature sensor 7 and the heater 8 are additionally arranged in the embodiment. Wherein, the temperature sensor 7 can be arranged in the disinfectant tank 3 and is mainly used for detecting the temperature of the disinfectant in the disinfectant tank 3. The heater 8 is arranged in the disinfection liquid tank 3 and is in signal connection with the temperature sensor 7, and when the detection value of the temperature sensor 7 is lower than a preset threshold value, the heater 8 is triggered to start heating the disinfection liquid, so that the temperature of the disinfection liquid is increased to an active range (for example, more than 50 ℃), and the disinfection efficiency of the disinfection liquid is improved. Generally, a steam pipe 81 may be connected to the heater 8 to heat the sterilizing fluid by high-temperature steam.
In view of the same, the present embodiment is additionally provided with a concentration detector 9 and a disinfectant solution replenishing nozzle 10. Wherein, the concentration detector 9 is mainly used for detecting the concentration of the disinfectant in the disinfectant tank 3. The disinfectant solution replenishing nozzle 10 is connected to the disinfectant solution pipe (water supply), is in signal connection with the concentration detector 9, and is usually located above the disinfectant tank 3, and when the detection value of the concentration detector 9 is lower than a preset threshold, the disinfectant solution replenishing nozzle 10 is triggered to replenish the disinfectant tank 3, so as to ensure that the disinfectant solution in the disinfectant tank 3 is always maintained at an appropriate concentration (for example, more than 1500 ppm).
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An on-line beverage bottle sterilizing system, comprising:
the feeding device (1) is used for feeding beverage bottles;
the bottle carrying device (2) is used for driving a plurality of beverage bottles to move along a preset track;
the disinfection liquid tank (3) is used for containing disinfection liquid and soaking the beverage bottle;
the sterile water tank (4) is used for containing sterile water and soaking the sterilized beverage bottles;
and the spraying device (5) is used for spraying the sterilized water to the beverage bottle soaked by the sterilized water.
And the blanking device (6) is used for blanking the beverage bottles sprayed with the sterile water.
2. A beverage bottle on-line killing system according to claim 1, wherein the bottle carrying device (2) comprises a track (21) arranged along a predetermined track, a bottle carrying bracket (22) slidably arranged on the track (21), and a plurality of bottle carrying cases (23) distributed on the bottle carrying bracket (22), wherein a positioning notch (24) for clamping a neck portion of a beverage bottle is arranged at an opening of each bottle carrying case (23).
3. A beverage bottle on-line sterilizing system according to claim 2, wherein:
the rail (21) extends to the bottom of the disinfection liquid tank (3) along one side wall of the disinfection liquid tank and extends out along the other side wall of the disinfection liquid tank (3);
the rail (21) extends to the bottom of the sterile water tank (4) along one side wall of the sterile water tank and extends out along the other side wall of the sterile water tank (4).
4. A beverage bottle on-line sterilizing system according to claim 2, wherein the spraying device (5) comprises a spraying water tank (51), an inner nozzle (52) communicating with the spraying water tank (51), an outer nozzle (53) communicating with the spraying water tank (51), the spraying water tank (51) being for containing sterile water, the inner nozzle (52) being for spraying the inner wall of a beverage bottle, the outer nozzle (53) being for spraying the outer wall of a beverage bottle.
5. A beverage bottle on-line killing system according to claim 4, wherein the orientation of the inner nozzle (52) is adjustable and follows the bottle mouth position of the corresponding beverage bottle.
6. A beverage bottle on-line killing system according to claim 5, wherein the inner nozzle (52) comprises a mounting bracket (521), a rotating shaft (522) rotatably disposed on the mounting bracket (521), a plurality of spraying holes (523) circumferentially disposed on the rotating shaft (522), and a rotating disc (524) sleeved on the rotating shaft (522), the rotating disc (524) is circumferentially provided with a plurality of shifting rods (525), and the end of the bottle carrying bracket (22) is connected with a shifting fork (25) for shifting the shifting rods (525) to rotate the rotating shaft (522).
7. A beverage bottle on-line sterilizing system according to claim 4, wherein the spraying device (5) further comprises a pre-nozzle (54) communicating with the spray flume (51) for spraying sterile water on the inner and outer walls of the beverage bottle before the beverage bottle enters the sterilizing flume (3).
8. A beverage bottle on-line sterilizing system according to claim 4, wherein the spray device (5) further comprises a final nozzle (55) and a sterile water replenishment nozzle (56) in communication with a sterile water pipe, the final nozzle (55) being used for spraying sterile water on the inner and outer walls of a beverage bottle before the beverage bottle enters the blanking device (6), the sterile water replenishment nozzle (56) being used for replenishing sterile water when the amount of sterile water in the sterile water tank (4) is below a preset threshold.
9. A beverage bottle on-line sterilizing system according to claim 1, further comprising:
the temperature sensor (7) is used for detecting the temperature of the disinfectant in the disinfectant tank (3);
and the heater (8) is arranged in the disinfectant tank (3), is in signal connection with the temperature sensor (7) and is used for heating the disinfectant when the detection value of the temperature sensor (7) is lower than a preset threshold value.
10. A beverage bottle on-line sterilizing system according to claim 1, further comprising:
a concentration detector (9) for detecting the concentration of the disinfectant in the disinfectant tank (3);
and the disinfectant replenishing nozzle (10) is communicated with the disinfectant pipe, is in signal connection with the concentration detector (9), and is used for replenishing disinfectant to the disinfectant tank (3) when the detection value of the concentration detector (9) is lower than a preset threshold value.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210696717.9A CN115068647A (en) | 2022-06-20 | 2022-06-20 | Online beverage bottle sterilizing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210696717.9A CN115068647A (en) | 2022-06-20 | 2022-06-20 | Online beverage bottle sterilizing system |
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| CN115068647A true CN115068647A (en) | 2022-09-20 |
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| CN202210696717.9A Pending CN115068647A (en) | 2022-06-20 | 2022-06-20 | Online beverage bottle sterilizing system |
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