CN102153039B - System for cleaning and sterilizing drinking liquid filling device by using oxidation potential water - Google Patents

System for cleaning and sterilizing drinking liquid filling device by using oxidation potential water Download PDF

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Publication number
CN102153039B
CN102153039B CN201110122059.4A CN201110122059A CN102153039B CN 102153039 B CN102153039 B CN 102153039B CN 201110122059 A CN201110122059 A CN 201110122059A CN 102153039 B CN102153039 B CN 102153039B
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bottle
sterilization
electrolyzed oxidizing
water
drinking liquid
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CN102153039A (en
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张敦杰
王锦阳
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Beijing Zhouji Resource Environmental Protection Technology Co.,Ltd.
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BEIJING ZHOUJI RESOURCE ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Abstract

The invention discloses a system for cleaning and sterilizing a drinking liquid filling device by using oxidation potential water. The drinking liquid filling device at least comprises a filling machine, a capping machine and a conveying chain passage for conveying bottles for the device; the filling machine comprises a plurality of filing units; the capping machine comprises a plurality of capping units; the cleaning and sterilizing system comprises an oxidation potential water preparation device, a plurality of nozzles, a connecting pipeline, a pressing device, a control device and spatter preventing devices, wherein the plurality of nozzles are arranged at multiple positions of the filling machine and the capping machine respectively; the plurality of nozzles are connected on the connecting pipeline respectively, and the connecting pipeline is connected with the oxidation potential water preparation device; the pressing device is used for providing pressure for the connecting pipeline; the control device is electrically connected with the oxidation potential water preparation device, the plurality of nozzles and the pressing device to control preparation and storage of oxidation potential water and spraying action, time and strength of the nozzles; and the spatter preventing devices are arranged corresponding to the filling units and the capping units respectively to prevent the oxidation potential water from being spattered into the bottles in the cleaning and sterilizing processes.

Description

Use the system of electrolyzed oxidizing water to drinking liquid filling device cleaning and sterilization
Technical field
The present invention relates to clean and sterilization field, particularly relate to and a kind ofly use electrolyzed oxidizing water to clean drinking liquid filling device and the system of sterilization.
Background technology
Progress along with social development and science and technology, customer requires more and more higher to the quality of bottled water, beverage and drinks (comprise hygienic quality and drink mouthfeel), so cleaning and the sterilization of the filling apparatus of this class drinkable liquid manufacturing line are also more and more important.
Take current beer industry as example, and it is with high content of technology in whole Beer Production overall process that the packing of beer is produced, the key link of quality influence sensitivity.Beer Production is dosed into pure mellow wine filtration from Fructus Hordei Germinatus and has completed the overall process that determines its inherent quality, and the highest aim of beer packaging production technique is in implementing packaging process, and the loss of beer inherent quality is reduced to minimum degree.In view of this, brewing industry packing Technical facilities in production technology in all production facilitiess of brewery is the most complicated, and investment is maximum, and management expectancy is the highest.Normally used filling apparatus is divided into by packaged form, with the supporting filling apparatus of bottled beer manufacturing line, with the supporting filling apparatus of barreled draft beer, with supporting filling apparatus of canned beer etc., these filling apparatus are all tailored version equipment, it at least includes bottle placer, capping machine and carries the conveyer chain road of bottle and form the conveyor line of operation continuously for it, and in the process of producing, the degree of environment asepticize is had to certain requirement.The biochemical sensivity of beer is relevant with several factors: as pH value, wheat juice content, oxygen content, CO 2content, amaroid content and alcohol content etc.The alcohol content of beer is low, and wheat juice content is usually higher, especially easily contaminated, especially in the secondary pollution in filling region.Through the beer of cold sterilization, sending bottle placer to carry out when filling, passing through delivery duct, valve, wine vat, filling valve, poured into the bottle of beer in being sent to the way of capping machine, beer is exposed in air, and this all exists the possibility of secondary pollution.
Clean bottle is transported to bottle cleaning machine from bottle washing machine, and the time of conveying and distance are all longer, and bottleneck opens wide, and the bottle end, body contact with conveyor chain, railing, bottle inlet spiral, and bottle may be polluted once again.Research shows, during due to broken bottle, wine liquid spills and to swash while steeping beer foam excessive, makes the metal plate of bottle placer platform become the most serious contaminated region.The bottle that empty bottle to be filled enters bottle placer and filled beer by conveyer chain road in addition enters the process of capping machine by conveyer chain road, bottle and conveyer chain road are conventionally without the protection of screen cover in short range, and bottle and beer are all very easily subject to secondary pollution.
In addition, the crownewr head of the star-wheel of bottle placer surface, centering device, bottle supporting cylinder bottle supporting plate, bottle inlet spiral, conveyer chain road and capping machine, star-wheel, bottle cap lower cover passage etc., be all vulnerable to pollution position.
The technical measures that prevent secondary pollution are that strict filling region, the filling apparatus controlled is so that the sanitary condition of racking room, in time causing the rotten harmful bacteria of beer and bacterium capsule to be killed, prevent that secondary pollution from working the mischief, this is beer, especially the key of draft beer sterile filling.
The supporting filling apparatus of the bottled beer packaging production line of take is example, and Fig. 1 is the schematic diagram of conventional bottled beer packaging production line.In this packaging production line, from bottle washing machine empty bottle out, after check, enter bottle placer, then from capping machine out, enter subsequent packages programs such as testing wine, in addition, packaging production line for producing bottled beer also need to be used sterilization machine to carry out pasteurization before testing wine, did not show in the drawings this sterilization machine.
As shown in Figure 7, on bottle placer, be surrounded with tens of identical bottle support mechanism extremely up to a hundred, the corresponding filling element 73 of each bottle support mechanism, filling element includes filling valve, and has corresponding centering device.Along with the rotation of bottle placer, bottle is placed on bottle placer bottle support mechanism.When bottle support mechanism plays filling valve port by wine bottle, pouring process starts.After filling end, bottle support mechanism can reduce bottle to send output star-wheel.Swash foam nozzle and be positioned at the top that bottle placer is exported star-wheel.Before bottle is sent to capping machine, nozzle can inject for the bottle on star-wheel the aseptic stream of warm water of accurate level pressure, swashs foam in bottle neck, to reduce as far as possible before gland the oxygen in residual air in bottle.Then bottle is delivered to capping machine by conveyer chain road.Conventionally capping machine is surrounded with the capping unit 93 that dozens of is identical, and each capping unit has a crownewr head, under the effect of control mechanism, is bottle gland, then from output star-wheel, sends.
Filling order is taken out/inflated to bottle and controlled opportunity by each cam mechanism being looped around on bottle placer control loop around.By adjusting control loop cam position around, can obtain each required valve operation order the opening and closing opportunity that is input into star-wheel and exports each gas/liquid valve of position control of star-wheel according to bottle placer.
From said process, can find out, the key position of sterilization is to this section of gland filling.According to now general production procedure and the requirement to environment asepticize in the industry, substantially be bottle placer after every operation a period of time (for example 4 hours, because of season or product or manufacturing line difference), just to shut down bottle placer, capping machine and peripheral equipment environment clean and sterilization, by CIP (Cleaning In Place, situ cleaning) system, to platform, star-wheel, active conveying bottle chain road, filling valve is outside, centering device, soda acid program cleaning and sterilization is carried out at the relevant position of the bottle placers such as bottle support mechanism and capping machine and high pressure sterile water rinses, each cleaning and sterilization is wanted tens of minutes, then just can proceed filling production.If the asepticize degree of filling production is not up to standard, light can have influence on the mouthfeel of drinking of beer, heavy may cause beer rotten.According to general working specification; comprehensively stop cleaning sterilization meeting is carried out (for example every 36 hours) in conjunction with changing shifts, but the stop cleaning sterilization meeting of in every order of classes or grades at school, bottle placer, capping machine and peripheral equipment environment being carried out badly influences the efficiency of filling production but has no alternative.The time gap of attempting to extend stop cleaning sterilizing is limited, and stopping process can cause wine to damage to be increased and the increase of sterilization machine PU value.In addition bottle placer, capping machine and peripheral equipment environment are carried out to the cost of cleaning and sterilization bactericidal agent used (as chlorine dioxide), cleaning liquid (as sterilized water) higher, the cost of equipment and operation is also higher.Above-mentioned these factors all can cause productive costs to increase.
Before already described; the key position of sterilization be filling to gland this section, now, bottle is not added a cover; even the existing chemical souring bactericidal agent of trace enters the quality that bottle also can havoc beer, why Here it is must shut down the major cause of carrying out cleaning and sterilization.Use in addition chemical souring bactericidal agent to carry out continuous cleaning and sterilization, cost rises to offset and does not shut down the benefit of bringing.
Acidic oxidized electric potential water (Electrolyzed Oxidizing Water, EOW) be that ordinary tap water is added a small amount of sodium chloride solution through having the electrolytic tank electrolysis of alloy electrode and special ion exchange barrier film, the brine electrolysis producing in anode one side, H in its water +it is acid that concentration increase is, and pH value can be less than 3, can be greater than+1100mv of oxidation-reduction potential value.This glassware for drinking water has broad-spectrum sterilization effect, in various disinfections field, is widely used.In addition, at negative electrode one adnation, produce alkaline reduction electric potential water and also can be used for various cleaning method usings.Acidic oxidized electric potential water can be reduced to aqua communis after placing a period of time, compares with chemical bactericide, and be a kind of cleaning and sterilized water of very environmental protection, therefore, application electrolyzed oxidizing water pollutes, reduces pollution control cost to reducing also have positive effect.Therefore; how can bottle placer and peripheral equipment be carried out to non-stop-machine cleaning and sterilization; thereby enhance productivity; and how can when being carried out to cleaning and sterilization, bottle placer and peripheral equipment use the acidic oxidized electric potential water of inexpensive environmental protection; thereby reduce production costs generally; increase economic benefit, become the technical matters of expecting solution.
The above-mentioned information that is disclosed in background technology part of the present invention is only intended to deepen the understanding to general background technology of the present invention, should not be regarded as admitting or imply that in any form this information structure has been prior art known in those skilled in the art.
Summary of the invention
The object of this invention is to provide and a kind ofly use electrolyzed oxidizing water to clean drinking liquid filling device and the system of sterilization, it can be realized and non-stop-machine drinking liquid filling device is cleaned and sterilized.
According to an aspect of the present invention, a kind of system of electrolyzed oxidizing water to drinking liquid filling device cleaning and sterilization of using is provided, this drinking liquid filling device at least includes bottle placer, capping machine and carry the conveyer chain road of bottle for it, described bottle placer includes a plurality of filling elements, described capping machine includes a plurality of capping units, described filling element respectively includes filling valve, described capping unit respectively includes crownewr head, wherein, described cleaning and disinfection system comprise: oxidation potential water preparation apparatus, its for the preparation of electrolyzed oxidizing water to clean and sterilization, a plurality of shower nozzles, it is separately positioned on a plurality of places of described bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization, connecting line, described a plurality of shower nozzles are connected on described connecting line, and described connecting line connects described oxidation potential water preparation apparatus, pressure device, for providing pressure to connecting the described connecting line of described a plurality of shower nozzles, control setup, itself and described oxidation potential water preparation apparatus, described a plurality of shower nozzles and described pressure device are electrically connected, to control sprinkling action, time and the intensity of preparation, storage and the shower nozzle of electrolyzed oxidizing water, the antidrip device that spatters, it is corresponding described filling element and capping unit setting respectively, to prevent that the oxidation potential water droplet in cleaning and sterilization process is splashed in bottle.
Alternatively, the described antidrip device that spatters includes: umbrella shape catch, and it is set in respectively the excircle of described filling element and the excircle of described capping unit rotationally, and the edge of described umbrella shape catch is provided with the first guide portion; Springing, it provides elastic-restoring force in the rotation direction of umbrella shape catch; The second guide portion, it is separately fixed at the outside of described bottle placer and capping machine, and holds near the bottle-delivery end of described bottle placer or the bottle that enters of described capping machine; Wherein, when described umbrella shape catch is during near the second guide portion, its first guide portion contacts with described the second guide portion, and under the guiding of described the second guide portion, rotate certain angle, thereby when the first guide portion and the second leader from time, by springing, produce rapidly revolution, so make umbrella shape catch edge likely with electrolyzed oxidizing water drop drip in advance.
Alternatively, the described antidrip device that spatters includes: umbrella shape catch, and it can rock respectively and be set in the excircle of described filling element and the excircle of described capping unit; At least one rocks guide portion, and it is separately fixed at the outside of described bottle placer and capping machine, and holds near the bottle-delivery end of described bottle placer or the bottle that enters of described capping machine; Wherein, when described umbrella shape catch is when rocking guide portion, umbrella shape catch with rock guide portion and collide, and with rock guide portion collision in produce and rock, thereby make umbrella shape catch edge may with electrolyzed oxidizing water drop drip in advance.
According to an aspect of the present invention, the described antidrip device that spatters is directly arranged at filling element.Alternatively, the described antidrip device that spatters includes: gear cap, and it is set in respectively the excircle of described filling element and the excircle of described capping unit; The edge K/UP of described gear cap, and there is relatively high edge and one section of relatively low edge or breach, thus form water conservancy diversion make the electrolyzed oxidizing water that flows down along filling element or capping unit can only be from lower edge or breach flow out.
Alternatively, the direction of described gear cap is set to, described one section of relatively low edge or breach point to the center of rotation of described bottle placer or point to the center of rotation of described capping machine, the electrolyzed oxidizing water that makes to flow out is avoided bottle and along conveyer chain road, is entered and leave the path of bottle placer, and avoids bottle and along conveyer chain road, enter and leave the path of capping machine.In addition alternatively, the direction that is arranged on the gear cap on described filling element is set to, when empty bottle is entered described bottle placer and filling valve valve port and is approached by conveyer chain road, and the bottle of filled liquid declines and while separating with described filling valve valve port through bottle support mechanism, this section of relatively low edge of described gear cap or breach are positioned at the opposition side of entering of described bottle or departure direction, thereby prevent that bottle from approaching filling valve valve port or having electrolyzed oxidizing water to drop onto bottle when filling valve valve port leaves; The direction that is arranged on the gear cap on described capping unit is set to, when empty bottle is entered described capping machine and crownewr head and is approached by conveyer chain road, this section of relatively low edge of described gear cap or breach are positioned at the opposition side of the approach axis of described bottle, thereby prevent that bottle from having electrolyzed oxidizing water to drop onto in bottle when approaching crownewr head.The plan view shape of described gear cap can be cam-shaped, and described one section of relatively low edge or breach are positioned at the relative region away from the center of circle.
Alternatively, the edge shape of described gear cap is contour, only reserves one section of described breach, or the edge shape of described gear cap is for contour, and reserves one section of described breach.Alternatively, the edge shape of described gear cap is for contour, lowermost portion non-flanged and form gap regions.Alternatively, the base of described gear cap is non-contour, and described one section of relatively low edge or breach are positioned at relatively low region, base.
As a kind of optional embodiment, described shower nozzle is all connected in electrolyzed oxidizing water Special connecting pipe road, and it sprays described electrolyzed oxidizing water under the effect of described control setup.
As a kind of optional embodiment, described shower nozzle and described connecting line all share with using shower nozzle and the connecting line of chemical and bactericidal agent, under the effect of described control setup, control selectively and spray described electrolyzed oxidizing water.
As a kind of optional embodiment, the described shower nozzle of a part and described connecting line share with using shower nozzle and the connecting line of chemical and bactericidal agent, the described nozzle connecting of a part is connected to electrolyzed oxidizing water Special connecting pipe road, under the effect of described control setup, control selectively and spray described electrolyzed oxidizing water.
Alternatively, described control setup can be configured to and oxidation potential water preparation apparatus, matching device, memory storage are electrically connected, with the parameters such as preparation amount, storage capacity, physical index, dilution proportioning of controlling electrolyzed oxidizing water with adaption demand.
Alternatively, described control setup can be configured to be electrically connected with described connecting line, pressure device, valve and/or shower nozzle, sprays position, opening time, interval time and intensity of spray irrigation, with adaption demand to control electrolyzed oxidizing water.
Alternatively, described control setup has real-time read out instrument, shows related physical index and the spraying parameter setting of electrolyzed oxidizing water.
Alternatively, the acidic oxidized electric potential water that described oxidation potential water preparation apparatus generates is used as purging medium and bactericidal agent after dilution.
Alternatively, described oxidation potential water preparation apparatus and dilution matching device are not on-the-spot at drinking liquid filling device, and the acidic oxidized electric potential water after dilution is delivered to the device for storing liquid at drinking liquid filling device scene through pipeline or other mode of movement.Or alternatively, described oxidation potential water preparation apparatus is not on-the-spot at drinking liquid filling device, the acidic oxidized electric potential water stoste generating is delivered to drinking liquid filling device scene through pipeline or other mode of movement, after the dilution of dilution matching device, is delivered to device for storing liquid.
Alternatively, the ratio of above-mentioned dilution is 1: 5 to 1: 20.
System of the present invention; by be arranged in bottle placer concrete carry out fixedly bottleneck and/or filling liquid and/or take out on the filling element of inflatable body or with concrete execution fixedly bottleneck and/or filling liquid and/or take out the antidrip device that spatters that the filling element of inflatable body moves mutually; realized not shutting down bottle placer, capping machine and peripheral equipment environment have been carried out to cleaning and sterilization, can prevent that the purging medium and the bactericidal agent that in filling-gland operational process, spray from entering bottle simultaneously.
Preferably, system of the present invention is by utilizing acidic oxidized electric potential water to carry out cleaning and sterilization as cleaning and sterilization agent, carries out cleaning and sterilization compare with traditional use chemical souring bactericidal agent, and cost obviously reduces.
In addition; by using the acidic oxidized electric potential water of inexpensive environmental protection to realize not shutting down, bottle placer, capping machine and peripheral equipment environment are carried out to cleaning and sterilization when bottle placer and peripheral equipment are carried out to cleaning and sterilization; not only improved bactericidal effect; save especially more on the whole productive costs, increased economic benefit.
By Figure of description and with accompanying drawing one, be used from the specific embodiment that some principle of the present invention is described, the further feature that the present invention has and advantage will become clear or more specifically be illustrated.
Accompanying drawing explanation
Fig. 1 is the main schematic flow sheet of conventional bottled beer packaging production line.
Fig. 2 is the structural representation of the cleaning of drinking liquid filling device in the present invention and an embodiment of disinfection system.
Fig. 3 A and Fig. 3 B antidriply in the present invention spatter the schematic diagram that device is an embodiment of umbrella shape catch, and wherein Fig. 3 A is the birds-eye view of Fig. 3 B.
Fig. 3 C to Fig. 3 E is the schematic diagram that in Fig. 3 A illustrated embodiment, the first guide portion and the second guide portion contact.
Fig. 3 F is a variant embodiment of the umbrella shape catch of Fig. 3 A illustrated embodiment.
Fig. 4 A and Fig. 4 B antidriply in the present invention spatter the schematic diagram that device is another embodiment of umbrella shape catch, and wherein Fig. 4 A is the birds-eye view of Fig. 4 B.
Fig. 4 C is umbrella shape catch and rock the position relationship schematic diagram of guide portion in Fig. 4 A illustrated embodiment.
Fig. 5 A and Fig. 5 B are that in the present invention, the antidrip device that spatters is for the schematic diagram of an embodiment of gear cap, and wherein Fig. 5 A is the birds-eye view of Fig. 5 B.
Fig. 5 C to Fig. 5 E is respectively the variant embodiment of the gear cap of Fig. 5 A illustrated embodiment.
Fig. 6 A and Fig. 6 B are that in the present invention, the antidrip device that spatters is for the schematic diagram of another embodiment of gear cap, and wherein Fig. 6 A is the birds-eye view of Fig. 6 B.
Fig. 6 C to Fig. 6 E is respectively the variant embodiment of the gear cap of Fig. 6 A illustrated embodiment.
Fig. 7 is the schematic diagram that bottle placer and capping machine in the bottled beer packaging production line of system of the present invention are installed, and schematically shows in the drawings and can shower nozzle be set in a plurality of positions.
It should be understood that each feature of the present invention shown in accompanying drawing may adopt the mode of simplifying to represent to a certain extent, and not necessarily in strict accordance with scale.Specific design feature of the present invention disclosed herein, comprises for example specific dimensions, orientation, position and shape, will partly according to concrete application and environment for use, determine.
Reference numeral in the accompanying drawings represents identical or equivalent part of the present invention in whole several accompanying drawings.
The specific embodiment
Below, will describe embodiments of the invention in detail, the example shows in the accompanying drawings and the description below.Although describe the present invention in connection with exemplary embodiment, be to be understood that this description do not really want the present invention to be limited to this exemplary embodiment.On the contrary, the present invention will not only cover this exemplary embodiment, but also cover various replacements, that change, equivalence with other embodiment, it can be included in the spirit and scope of the present invention that claims limit.
According to one embodiment of the present invention, a kind of cleaning and disinfection system of drinking liquid filling device are provided, this drinking liquid filling device at least includes bottle placer, capping machine and carry the conveyer chain road of bottle for it, described bottle placer includes a plurality of filling elements, described capping machine includes a plurality of capping units, described filling element respectively includes filling valve, described capping unit respectively includes crownewr head, described cleaning and disinfection system comprise: purging medium and bactericidal agent feedway, be used for to bottle placer, capping machine and peripheral equipment environment supply purging medium and bactericidal agent, chlorination equipment, is separately positioned on a plurality of places of described bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization, and the antidrip device that spatters, it is splashed in bottle for preventing that the purging medium of cleaning and sterilization process and bactericidal agent from dripping.
Alternatively, the cleaning of above-mentioned drinking liquid filling device and the purging medium of disinfection system and bactericidal agent feedway can comprise connecting line and pressure device, described connecting line and described purging medium and bactericidal agent feedway and described chlorination equipment are communicated with, and described pressure device is for providing pressure to connecting the described connecting line of described chlorination equipment.
Alternatively, the cleaning of above-mentioned drinking liquid filling device and disinfection system also can further comprise purging medium and bactericidal agent preparation facilities, for the preparation of purging medium and bactericidal agent to clean and sterilization.Alternatively, the cleaning of above-mentioned drinking liquid filling device and the purging medium of disinfection system and bactericidal agent preparation facilities and lotion and bactericidal agent feedway can be one or two device, be the preparation of purging medium and bactericidal agent and/or feedway, for the preparation of purging medium and bactericidal agent and to bottle placer, capping machine and peripheral equipment environment supply purging medium and bactericidal agent.
Alternatively, above-mentioned chlorination equipment can comprise a plurality of shower nozzles, and it is connected on described connecting line, and is separately positioned on a plurality of places of described bottle placer and capping machine, so that described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization.
Alternatively, the cleaning of above-mentioned drinking liquid filling device and disinfection system also can further comprise control setup, itself and described purging medium and bactericidal agent feedway, chlorination equipment and/or the antidrip device that spatters are electrically connected, to control the supply of purging medium and bactericidal agent, the sterilizing operation of chlorination equipment and/or antidrip operation of spattering device.
According to above-mentioned embodiment, purging medium and bactericidal agent can be in situ preparations, can be also prepare in advance and be stored in cell therefor.For the situation that needs in situ preparation purging medium and bactericidal agent, can use purging medium and bactericidal agent preparation facilities to carry out in situ preparation, and for the situation of preparing in advance also store washing agent and bactericidal agent, above-mentioned system can not comprise purging medium and bactericidal agent preparation facilities.For needs, carry at a distance the situation of purging medium and bactericidal agent and/or need to transfer line and/or shower nozzle, provide the situation of pressure, above-mentioned system can provide pressure to transfer line and/or shower nozzle by pressure device (one or more pump).
Preferably, purging medium and bactericidal agent preparation facilities are oxidation potential water preparation apparatus, and purging medium and bactericidal agent are acidic oxidized electric potential water.More preferably, the acidic oxidized electric potential water that oxidation potential water preparation apparatus generates is re-used as purging medium after diluting by the proportioning of setting through an air mix facilities and bactericidal agent is used, and the ratio of dilution is 1: 5 to 1: 20.As a specific embodiment, oxidation potential water preparation apparatus and dilution matching device are not on-the-spot at drinking liquid filling device, acidic oxidized electric potential water after dilution is delivered in the device for storing liquid at drinking liquid filling device scene through pipeline or other mode of movement, then is sent to shower nozzle by pipeline.As another specific embodiment, oxidation potential water preparation apparatus is not on-the-spot at drinking liquid filling device, the acidic oxidized electric potential water stoste of its generation is delivered to drinking liquid filling device scene through pipeline or other mode of movement, after the dilution of dilution matching device, be delivered in device for storing liquid, then be sent to shower nozzle by pipeline.
Fig. 2 is that a kind of can the realization of a specific embodiment according to the present invention do not shut down the schematic diagram that bottle placer, capping machine and peripheral equipment environment is carried out to the system of cleaning and sterilization.
This system comprises:
Purging medium and bactericidal agent preparation facilities 1, its for the preparation of purging medium and bactericidal agent for cleaning and the use of sterilization; A plurality of shower nozzles 2, it is separately positioned on a plurality of places of bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization;
Connecting line 3, above-mentioned a plurality of shower nozzles 2 are connected on connecting line 3, and connecting line 3 connects purging medium and bactericidal agent preparation facilities 1;
Pressure device 4, for providing pressure to connecting the described connecting line 3 of described a plurality of shower nozzle 2;
Control setup 5, valve 31 on itself and described purging medium and bactericidal agent preparation facilities 1, described a plurality of shower nozzles 2, described connecting line and described pressure device 4 are electrically connected, to control sprinkling action, time and the intensity of preparation, storage and the shower nozzle of purging medium and bactericidal agent;
The antidrip device (in Fig. 2 do not show) that spatters, it is corresponding described filling element and capping unit setting respectively, to prevent that purging medium in cleaning and sterilization process and bactericidal agent from dripping, is splashed in bottle.
The filling valve of bottle placer and the crownewr head of capping machine are the significant points of cleaning and sterilization, can be sprayed or condense cleaning and bactericidal agent and form drop on it, and the process that it contacts with bottle, is the key link that drop may enter bottle.Therefore at filling element and capping unit, the antidrip device that spatters being set, is the preferred version that can select.
The function that purging medium and bactericidal agent are had nothing in common with each other, does not have suitable liquid but do not get rid of, and it possesses the function of purging medium and bactericidal agent when being applied to above-mentioned cleaning and sterilization simultaneously.So statement herein does not limit purging medium and bactericidal agent is same liquid.Preferably, acidic oxidized electric potential water is exactly a kind of liquid that simultaneously possesses purging medium and bactericidal agent function.Also, preferably, oxidation potential water generating device can be used as purging medium and bactericidal agent preparation facilities.
Oxidation potential water generating device comprises water filtration and softening plant, electrolytic agent preparation and feedway, electrolytic module, acidulous water device for storing liquid, alkaline water device for storing liquid, dilutes matching device, acidulous water feedway, alkaline water feedway, control setup, electric potential water physical and chemical index detecting device; Tap water is transported to electrolytic agent preparation and feedway and electrolytic module through filtration and softening plant, electrolytic agent preparation and feedway are delivered to electrolytic module by the electrolytic agent solution preparing, the acidulous water that electrolytic module electrolysis produces and alkaline water are delivered to respectively acidulous water fluid reservoir and alkaline water fluid reservoir after the dilution of dilution matching device, acidic oxidized electric potential water is used as purging medium and bactericidal agent, through pressure device, sends the position to needs.The control setup of oxidation potential water generating device has controls the switching of electrolytic module, the functions such as physical index of the electrolyzed oxidizing water of adjustment output.
Alkaline water (alkaline reduction electric potential water) is a kind of good cleaning, clean liquid, also can is used for cleaning, cleaning purposes by independent pipeline, thereby avoid the waste that discharge causes separately.
Certainly, said system also can be carried out cleaning and sterilization operation when shutting down, because acidic oxidized electric potential water is inexpensive and environmental protection, said system compare with the cleaning and sterilization system of using the agent of traditional chemical cleaning and sterilization still have advantages of larger.
In this manual, using chlorination equipment as one or more shower nozzles 2 are as embodiment.But those skilled in the art should clearly know, it is only shower nozzle 2 that chlorination equipment of the present invention is not limited to, and can be also other spray equipment, or the unit that comprises spray equipment.Chlorination equipment can comprise various types of shower nozzles, and those skilled in the art can select applicable nozzle type according to the position of shower nozzle setting and/or purposes.In addition alternatively, chlorination equipment also can comprise position and/or direction adjustment device, for adjusting position and/or the injection direction of shower nozzle.Chlorination equipment can comprise direction adjustment device, for adjusting the sprinkling direction of disinfectant and purging medium.For example, can be The Cloud Terrace, shower nozzle is arranged on The Cloud Terrace, by controlling the operation of The Cloud Terrace, can comprehensive each angular adjustment injection direction.According to another embodiment, chlorination equipment can comprise position regulator, and this position regulator can be for realizing the position adjustment in two dimensional surface, also can be for realizing the position adjustment in three dimensional space.For example, position regulator can comprise level or perpendicular movement position adjusting lever and actuating device, and shower nozzle is arranged on actuating device, by actuating device, along the moving of level or perpendicular movement position adjusting lever, realizes the position adjustment of shower nozzle.
As shown in Fig. 2, Fig. 7, conventional conveyer chain road 81 connects bottle placer 7, capping machine 9, a plurality of filling elements 73 are positioned on the excircle of bottle placer 7 carries out filling action, each filling element 73 has filling valve port and joins in filling valve port position and bottle, and a plurality of capping units 93 are positioned at carries out gland action on the excircle of capping machine 9, this filling element 73 and capping unit 93 are cylindric substantially, therefore represent with circle in Fig. 7.A plurality ofly be connected to shower nozzle 2 on connecting line under the effect of pressure device 4 and control setup 5, in continuous filling-gland operational process of bottling liquid, purging medium and the bactericidal agent of being prepared by purging medium and bactericidal agent preparation facilities sprayed in the relevant position of platform, star-wheel, active conveying bottle chain road, filling valve outside, centering device, bottle support mechanism, the first-class bottle placer of gland and capping machine.Because be at the filling and gland cleaning and sterilization that carries out in service, along filling element and capping unit, collect the purging medium and the bactericidal agent that flow down and likely from bottleneck, drip and be splashed into bottle.By antidrip action of spattering device, remove purging medium and the bactericidal agent of filling valve port and crownewr head, prevent from that purging medium and bactericidal agent from dripping to be splashed in bottle, to guarantee the quality of filling liquid.
Certainly, said method also can carry out cleaning and sterilization operation when shutting down, because acidic oxidized electric potential water is inexpensive and environmental protection, said method compare with the method for using the agent of traditional chemical cleaning and sterilization still have advantages of larger.
According to a specific embodiment of the present invention, as shown in Figure 3 A and Figure 3 B, this antidrip device that spatters can include umbrella shape catch 62, and it is set in respectively the excircle of described filling element and the excircle of described capping unit rotationally.The principle of work of described umbrella shape catch 62 is similar to umbrella, its upside at filling valve valve port has blocked purging medium and the bactericidal agent (or acidic oxidized electric potential water) that may drip, thereby prevents that purging medium and bactericidal agent (or acidic oxidized electric potential water) from entering bottle.Preferably, this antidrip device can comprise: umbrella shape catch 62, it is rotatably arranged on the upside of the filling valve valve port of described filling liquid unit, and the while is the excircle of sheathed described capping unit also, and the edge 620 of described umbrella shape catch is provided with the first guide portion 621, springing (not shown), it provides elastic-restoring force in the rotation direction of umbrella shape catch, the second guide portion 622, it is fixed on the outside of described bottle placer 7 and described capping machine 9, for example, can be fixed on the support of bottle placer 7 and capping machine 9, and hold 91 near the bottle-delivery end 72 of bottle placer or the bottle that enters of capping machine, wherein, as shown in Fig. 3 C to Fig. 3 E, when umbrella shape catch 62 is during near the second guide portion 622, its first guide portion 621 contacts with the second guide portion 622, and under the guiding of the second guide portion 622, rotate certain angle, thereby when the first guide portion 621 is with the second guide portion 622 when separated, by springing, produce revolution rapidly, and then make umbrella shape catch edge likely with purging medium and bactericidal agent drop drip in advance, avoid having purging medium and bactericidal agent drop to drop onto in bottle when filling valve valve port and bottleneck separate, and avoid having purging medium and bactericidal agent drop to drop onto in bottle when bottleneck contacts with crownewr head.Here it should be noted that, the second guide portion that is arranged on bottle placer 7 outsides refers to filling valve valve port and bottleneck that fragment position before separating near the bottle-delivery end 72 of bottle placer, thereby before filling valve valve port and bottleneck separate just by umbrella shape catch edge likely with purging medium and bactericidal agent drop drip in advance, to avoid having purging medium and bactericidal agent drop to drop onto in bottle when filling valve valve port and bottleneck separate; And the second guide portion that is arranged on capping machine 9 outsides holds 91 to refer in rotational direction from the bottle-delivery end 92 of capping machine toward entering those close fragment position of bottle end 91 near the bottle that enters of capping machine, thereby before bottleneck contacts with crownewr head just by umbrella shape catch edge likely with purging medium and bactericidal agent drop drip in advance, to avoid having purging medium and bactericidal agent drop to drop onto in bottle when bottleneck contacts with crownewr head.
In the present embodiment, coordinate shown in accompanying drawing, this umbrella shape catch 62 is tapered substantially from the side, it is set in the excircle of filling element and the excircle of capping unit rotationally, block in the place contacting with bottleneck for filling valve valve port just as a umbrella, certainly, this umbrella shape catch can be also other shape, such as the limit of taper is become to curve (as shown in Fig. 3 F) from straight line, but as long as block in the place that the place that this umbrella shape catch 62 can contact with bottleneck to filling valve valve port and bottleneck contact with crownewr head, can realize the present embodiment.
In the present embodiment, springing (not shown) can be that the spring of disc spring, coil spring or other type or other anyly can provide the springing of elastic-restoring force in the rotation direction of umbrella shape catch, it is designed to be connected with umbrella shape catch 62, compressed when umbrella shape catch 62 rotates thereby (or stretching), and then provide elastic-restoring force to the reset of umbrella shape catch 62.
Coordinate shown in Fig. 3 C-Fig. 3 E, the second guide portion 622 that is arranged on bottle placer 7 outsides of take describes as example, when umbrella shape catch 62 along with the rotation of bottle placer when being arranged on the second guide portion 622 that approaches bottle-delivery end, the first guide portion 621 of umbrella shape catch 62 can contact with the second guide portion 622, due to stopping of 622 pairs of the first guide portion 621 of the second guide portion, can make umbrella shape catch 62 axis around filling valve in along with bottle placer rotation rotate certain angle, the size of this angle can regulate by changing the first guide portion and 621 second guide portion 622 shapes or position relationship, but as a rule can not surpass 90 degree, now, springing compressed (or stretching), under normal conditions, the angle that umbrella shape catch rotates is larger, the degree of this springing compressed (or stretching) is also just larger, the energy that is its storage is also just larger, when make the first guide portion 621 with the second guide portion 622 separated time along with the rotation of bottle placer, springing provides elastic-restoring force by the energy of its storage to umbrella shape catch 62, under the effect of elastic-restoring force, umbrella shape catch 62 can produce rotation rapidly, thereby under giddy effect, make umbrella shape catch edge (and on umbrella shape catch) likely with purging medium and bactericidal agent drop drip in advance (or flying), and then avoided having purging medium and bactericidal agent drop to drop onto in bottle when filling valve valve port and bottleneck separate.
In the present embodiment, the second guide portion 622 also can be set to two, three or more, thereby the number of times that umbrella shape catch is rotated is more, to guarantee that purging medium and bactericidal agent drop drop completely, but, through test and study, second guide portion 622 is set under normal conditions.
To be the second guide portion 622 of being arranged on bottle placer 7 outsides describe for example embodiment above, and the second guide portion that is arranged on capping machine 9 outsides is identical with the action relationships of umbrella shape catch and the action relationships of above-described embodiment that are arranged on crownewr head excircle, this can understand to those skilled in the art, therefore repeat no more.
According to another specific embodiment of the present invention, as shown in Fig. 4 A to Fig. 4 C, this antidrip device that spatters can include: umbrella shape catch 62, and it can rock respectively and be set in the excircle of filling element and the excircle of capping unit; At least one rocks guide portion 623, and it is separately fixed at the outside of bottle placer 7 and capping machine 9, for example, can be fixed on the support of bottle placer 7 or capping machine 9, and hold 91 near the bottle-delivery end 72 of bottle placer or the bottle that enters of capping machine; Wherein, when umbrella shape catch 62 is when rocking guide portion 623, umbrella shape catch 62 with rock guide portion 623 and collide, and with rock guide portion 623 collision in produce and rock, thereby make umbrella shape catch 62 edges likely with purging medium and bactericidal agent drop drip in advance, to avoid having purging medium and bactericidal agent drop to drop onto in bottle when filling valve valve port and bottleneck separate, and avoid having purging medium and bactericidal agent drop to drop onto in bottle when bottleneck contacts with crownewr head.
Embodiment difference shown in the present embodiment and Fig. 3 A to Fig. 3 E is, umbrella shape catch 62 is not the axis rotation around filling valve, but when guide portion 623 contacts, producing fitfull and rocking with rocking,, the drop of purging medium and bactericidal agent is no longer to drop by centnifugal force, but is rocked from umbrella shape catch 62 and dropped by fitfull.This rocks guide portion 623 can be provided with a plurality of (as shown in Figure 4 C), to avoid once rocking, can not make whole purging mediums and bactericidal agent drop fall.
Above-mentioned specific embodiment, by action or the combination of actions of various devices, antidrip device in system of the present invention has schematically been described, by the antidrip bottle placer that spatters device and rotation or the mutual action between capping machine and by described filling element and capping unit may with purging medium and bactericidal agent remove, thereby prevent that bottle from, when leaving from filling valve valve port and when bottle contacts with crownewr head, having purging medium and bactericidal agent to fall into bottle.But be to be understood that foregoing description do not really want the present invention to be limited to these exemplary embodiments.On the contrary, the present invention is by the various replacements of covering, that revise, equivalence and thinkable other embodiment of those skilled in the art.For example, the concrete scheme of above-mentioned several embodiment can intersect or overlapping application.
Below several specific embodiments, exemplified with antidrip, spatter the situation that device is directly arranged at filling element and capping unit, can realize equally when filling valve valve port separates with bottleneck and when bottleneck contacts with crownewr head, prevent that purging medium and bactericidal agent drop from splashing in bottle.
According to a specific embodiment of the present invention, as shown in Fig. 5 A to Fig. 5 B, this antidrip device that spatters is arranged at filling element and capping unit, includes: gear cap 63, and it is set in respectively the excircle of described filling element and the excircle of described capping unit; Edge 630 K/UPs of described gear cap, and there is relatively high edge 630 ' and one section of relatively low edge 630 " or breach 631, thereby form water conservancy diversion make the purging medium that flows down along filling element and bactericidal agent can only be from lower edge or breach 631 flow out.Alternatively, the direction of gear cap 63 can be set to, described one section of relatively low edge or breach point to bottle placer 7 or point to the center of rotation of capping machine 9, make the purging medium that flows out and bactericidal agent avoid bottle and along conveyer chain road, enter and leave the path of bottle placer, and avoid bottle and along conveyer chain road, enter and leave the path of capping machine, thereby prevent that bottle is when approaching filling valve valve port or leave from filling valve valve port, there are purging medium and bactericidal agent to drop onto in bottle, and prevent that bottle from having purging medium and bactericidal agent to drop onto in bottle when approaching crownewr head.
Here the direction of said gear cap 63 can be set to the center of rotation of described one section of relatively low edge or breach sensing bottle placer 7 or sensing capping machine 9, refer to: the direction that is arranged on the shelves cap 63 on filling element is set to the center of rotation that the relatively low edge of one section or breach point to bottle placer 7, and the direction that is arranged on the shelves cap 63 on capping unit is set to the center of rotation that the relatively low edge of one section or breach point to capping machine 9.
One section of relatively low edge 630 of described gear cap 63 " or breach 631 be not limited to above-mentioned direction; one section of relatively low edge 630 of gear cap 63 can be set according to the field condition in actual production " or the direction of breach 631, principle is the one section of relatively low edge 630 making by gear cap 63 " or the purging medium that flows out of breach 631 and bactericidal agent as far as possible away from the direction of the bottle of uncovered state.In addition, the purging medium accumulating in the sweep at gear cap 63 edges 630 and bactericidal agent are due to the effect of centnifugal force, tend to the outside trickling to bottle placer or capping machine, for fear of the purging medium accumulating and bactericidal agent, be splashed to the outside of bottle placer or capping machine, gear cap 63 partly can be arranged to relatively high edge 630 ' by the curved edge towards bottle placer or capping machine outside, or the sweep bottom at gear cap 63 edges is arranged to skewed from outside to inside.Using upper type only as a specific embodiment of the present invention, do not limit the scope of the invention.
According to another specific embodiment of the present invention, as shown in Fig. 5 A and Fig. 5 B, this type of antidrip device that spatters is arranged at filling element and capping unit, include: gear cap 63, it is set in respectively the excircle of described filling element and the excircle of described capping unit and can rotates around filling element or the capping unit longitudinal axis; Edge 630 K/UPs of described gear cap, and there is relatively high edge 630 ' and one section of relatively low edge 630 " or breach 631, thereby form water conservancy diversion make the purging medium that flows down along filling element and bactericidal agent can only be from lower edge or breach 631 flow out.Preferably, the direction that is arranged on the gear cap 63 on described filling element is set to, by link gear or other mechanism's (not shown), when empty bottle is entered bottle placer and filling valve valve port and is approached by conveyer chain road, and the bottle of filled liquid declines and while separating with described filling valve valve port through bottle support mechanism, this section of relatively low edge of described gear cap 63 or breach 631 are positioned at the opposition side of entering of described bottle or departure direction.Thereby prevent that bottle from, when approaching filling valve valve port (or filling element) or leave from filling valve valve port (or filling element), having purging medium and bactericidal agent to drop onto in bottle; And the direction that is arranged on the gear cap on described capping unit is set to, by link gear or other mechanism's (not shown), when empty bottle is entered described capping machine and crownewr head and is approached by conveyer chain road, this section of relatively low edge of described gear cap or breach are positioned at the opposition side of the approach axis of described bottle, thereby prevent that bottle from having purging medium and bactericidal agent to drop onto in bottle when approaching crownewr head.
According to another specific embodiment, as shown in Fig. 6 A to Fig. 6 E, the plan view shape of described gear cap is not necessary for circle, it is for example cam-shaped, described one section of relatively low edge 630 " or breach 631 be positioned at relatively away from the region in the center of circle, so more can guarantee to prevent that purging medium and bactericidal agent from dropping onto the effect in bottle.
According to other specific embodiment, the edge shape of described gear cap can only reserve one section of described breach for contour, as shown in Fig. 5 C and Fig. 6 C; Or the edge shape of described gear cap is for contour, and reserve one section of described breach, as shown in Fig. 5 B and Fig. 6 B; Again or, the edge shape of described gear cap is for contour, lowermost portion can non-flanged and is formed gap regions, so more can guarantee to prevent that purging medium and bactericidal agent from dropping onto the effect in bottle, as shown in Fig. 5 D and Fig. 6 D.
According to another specific embodiment, as shown in Fig. 5 E and Fig. 6 E, the base of described gear cap is also nonessential contour, and described one section of relatively low edge or breach are positioned at relatively low region, base, can play like this and prevent that purging medium and bactericidal agent from dropping onto the effect in bottle.
Above the antidrip a plurality of embodiment that spatter device of the present invention are illustrated, below in conjunction with accompanying drawing, the position of shower nozzle setting of the present invention are specifically described.
The principle of shower nozzle setting of the present invention is to avoid purging medium and bactericidal agent to enter under the prerequisite in bottle, as much as possible the position of breed bacteria is likely cleaned and sterilization.
According to a specific embodiment of the present invention, as shown in Figure 7, alternatively, can bottle placer 7 enter bottle conveyer chain road 81 near one or more shower nozzles 2 are set, this shower nozzle 2 is corresponding to the body middle and lower part of spraying bottle, preferably from upper oliquely downward to the body middle and lower part of spraying bottle, thereby avoided purging medium and bactericidal agent to be splashed in bottle.Alternatively, can enter bottle end 71 in rotational direction to one or more shower nozzles 2 are set between bottle-delivery end 72 at bottle placer, each filling element is cleaned and sterilization.In addition alternatively, near one or more shower nozzles 2 that can arrange capping machine 9, the position of shower nozzle 2 can just be buckled in position on described bottleneck or position after a while corresponding to bottle cap, can guarantee like this not have purging medium and bactericidal agent enters in bottle.Alternatively, can one or more shower nozzles 2 ' be set on demand in the inside of bottle placer 7, to clean necessary position; The metal plate of one or more shower nozzle douche cans installation platforms can also be set, and the wine liquid spilling when by broken bottle and excessive beer foam are rinsed well, carry out sterilization simultaneously.
In addition, can also one or more controollable shower nozzle (not shown) be set in position or the angle that can be sprayed to filling valve valve port, thereby can when stop cleaning sterilization operation, to filling valve valve port position, clean and sterilization selectively.
In the present embodiment, described shower nozzle can be used atomizer or gap nozzle, and it can spray and nebulize or linearity.The current of linearity can directly rise and clean and bactericidal action, and vaporific sprinkling is to environment, antibacterial control has effect very much.In practical operation, those skilled in the art can arrange and change the shower nozzle at every place according to actual needs, such as, by being arranged on the shower nozzle that bottle placer enters between bottle end and bottle-delivery end, use atomizer, the install shower nozzle of metal plate of platform of douche can is used to the shower nozzle that nozzle is slit; Or, the install a plurality of shower nozzles part of metal plate of platform of douche can is used to the shower nozzle that nozzles are slit, another part is used atomizer; Certainly, also the shower nozzle in the present embodiment all can be used to atomizer, or all use the shower nozzle that nozzle is slit, these are all needs can use according to reality time and arbitrarily arrange and change.
In the present embodiment, above-mentioned shower nozzle 2,2 ' is all mounted on connecting line 3, and one end of this connecting line 3 is connected on purging medium and bactericidal agent preparation facilities 1, and the purging medium that purging medium and bactericidal agent preparation facilities 1 provide and bactericidal agent flow to each shower nozzle 2,2 ' by connecting line 3.Fluid reservoir can also be set after purging medium and bactericidal agent preparation facilities so that stable purging medium and bactericidal agent output to be provided.
In a specific embodiment of not stop cleaning of the present invention sterilization, above-mentioned shower nozzle 2,2 ' is all connected in electrolyzed oxidizing water Special connecting pipe road 3, under the effect of control setup, by sprinkling electrolyzed oxidizing water is set, cleans and sterilization.This scheme is applicable to newly-built packaging production line, and advantage is to look after fully and effectively cleaning and sterilization position, avoids as far as possible acidic oxidized electric potential water (EOW) to be splashed into bottle, and the relation of simultaneously controlling is simpler.Shortcoming is that piping layout is more complicated, especially bottle placer part.
In another specific embodiment of not stop cleaning of the present invention sterilization; above-mentioned shower nozzle 2,2 ' and described connecting line 3 all share with using shower nozzle and the connecting line of chemical and bactericidal agent; under the effect of control setup, control selectively and spray electrolyzed oxidizing water.This scheme is applicable to reconstruct existing beer packaging production line, because existing beer packaging production line all possesses the CIP purge system that uses chemical and bactericidal agent, only need carry out connection and control with electrolyzed oxidizing water and original cleaning and sterilization pipeline.Advantage is that simple, the on-the-spot pipeline of construction is succinct.Shortcoming is, the CIP purge system of original use chemical and bactericidal agent is not considered not stop cleaning sterilization, thus the improper meeting of some nozzle position make to spray position comprehensively and electrolyzed oxidizing water enter bottle and increase.
In another specific embodiment of not stop cleaning of the present invention sterilization; the shower nozzle of part shower nozzle and connecting line and use chemical and bactericidal agent and connecting line share; part nozzle connecting is connected to electrolyzed oxidizing water Special connecting pipe road; under the effect of control setup, control selectively and spray described electrolyzed oxidizing water.Advantage is to configure fully and effectively cleaning and sterilization position, avoids as much as possible electrolyzed oxidizing water to be splashed into bottle.Shortcoming is that piping layout and control relation are comparatively complicated.
In a specific embodiment of the present invention, the valve 31 of purging medium and bactericidal agent preparation facilities 1, connecting line 3 and pressure device 4 is electrically connected with control setup 5, and the above-mentioned shower nozzle control setup 5 of also can getting along well is electrically connected.In the present embodiment, when control setup 5 is not only prepared, is prepared and how much control purging medium and bactericidal agent, also control purging medium and the bactericidal agent that purging medium and bactericidal agent preparation facilities 1 prepared is transported in connecting line 3 simultaneously, under these circumstances, connecting line 3 is transported to each shower nozzle 2 by purging medium and bactericidal agent, and each shower nozzle 2 sprays clean and sterilize substantially simultaneously.In the present embodiment, purging medium and bactericidal agent preparation facilities 1 can connect one or more pressure devices 4 (for example pump), with purging medium and the bactericidal agent being prepared, be transported to each shower nozzle 2, and control setup 5 can for example, by controlling pressure device 4 (pump) thus horsepower output control the intensity of spray irrigation of shower nozzle 2.
In the present embodiment, valve 31 can arrange one or more as required, more can be arranged on as required the diverse location of connecting line 3, example as shown in Figure 2, some valves can only be controlled a shower nozzle, and some valves can be controlled one section of pipeline and some shower nozzles, these all can be adjusted as required.
In another specific embodiment of the present invention, not only the valve 31 of purging medium and bactericidal agent preparation facilities 1, connecting line 3 and pressure device 4 are electrically connected with control setup 5, and above-mentioned shower nozzle 2 is also electrically connected with control setup 5, specifically, shower nozzle 2 can respectively have a switching device (not shown), this switching device and control setup 5 are electrically connected, thereby realize control setup 5, can control respectively each switching device.In the present embodiment, purging medium and bactericidal agent preparation facilities are connected with one or more pressure devices 4 (for example pump) equally, by the control of control setup 5, the purging medium having prepared and bactericidal agent can be transported to each shower nozzle 2, at this moment, control by control setup 5 can allow one or several shower nozzle unlatching of appointment clean and sterilize (for example sprinkling situation of the shower nozzle in Fig. 8), or also can allow whole shower nozzles open.Meanwhile, control setup also can be controlled time and the interval that shower nozzle is opened, such as, certain some shower nozzle was opened after 3 minutes, close and within 5 minutes, open 3 minutes again, or certain some shower nozzle can be held open state always.In the present embodiment, control setup 5 not only can be controlled by controlling pressure device 4 intensity of spray irrigation of shower nozzle 2, also can control by controlling the switching degree of switching device in shower nozzle the intensity of spray irrigation of shower nozzle.
Clean and the intensity of sterilization and effect are with to pack the factors such as production efficiency, product category, cost requirement closely-related.Therefore, electrolyzed oxidizing water cleaning and sterilization system has the selection scheme of the flexible configuration by customer demand, can design in actual demands such as effective chlorine density, proportioning ratio, different cleaning positions, different sterilization position, different spraying time and intervals, neatly counterbalance effect and cost.
In a specific embodiment of the present invention, control setup 5 can be configured to and the electric connection such as oxidation potential water preparation apparatus, dilution matching device, storage facility, with the parameters such as preparation amount, storage capacity, physical index, dilution proportioning of controlling electrolyzed oxidizing water with adaption demand.Further, control setup 5 can also be configured to be electrically connected with connecting line 3, pressure device 4, valve 31 and/or shower nozzle 2, to control sprinkling position, opening time, interval time and the intensity of spray irrigation of electrolyzed oxidizing water, with adaption demand.
In another specific embodiment of the present invention, control setup 5 has real-time read out instrument, shows related physical index and the spraying parameter setting of electrolyzed oxidizing water.
In the above-described embodiments, this control setup 5 can be realized the device of electrical control for programmable control chip, microprocessor or other, and this is technology contents well known by persons skilled in the art, therefore no longer control setup is repeated.
Next by concrete test example, the bactericidal effect of cleaning and sterilization system of the present invention to brewery's filling production lines described.
Test example 1:
Test site: the traditional thread binding wine machine of a workshop A, the traditional thread binding wine machine of B are packed by certain brewery
Test period: X 29-31 in December day
Process of the test and data analysis:
One, process of the test
(1) according to the system architecture shown in Fig. 2, the on-the-spot installation of the packing shop electrolyzed oxidizing water cleaning and sterilization system of the present invention in brewery.Starting outfit is prepared electrolyzed oxidizing water, and the physical and chemical index data of detection of acidic electrolyzed oxidizing water water outlet are: effective chlorine: 180ppm; ORP:1170.9mv; PH:2.80.
(2) at B manufacturing line, use electrolyzed oxidizing water automatic sprinkler system, the time is set as out within 5 minutes, stopping 5 minutes.December 31 was carried out wiping sampling to dress wine machine entrance star-wheel top, entrance star-wheel bottom, outlet star-wheel top, outlet star-wheel bottom, dress wine machine table top (electrolyzed oxidizing water sprays and covers position) respectively at 9:00,11:00,13:00.
(3) at A manufacturing line, use common skill Kanggong department purging medium to coordinate CIP system, centre is scrubbed before and is scrubbed and within latter 2 hours, carry out surperficial wiping sample in contrast.
(4) sampling detects the microbiological indicators such as miscellaneous bacteria, harmful bacteria, wild yeasts.
Two, test results:
1, use the wiping result of electrolyzed oxidizing water:
Sampling time Report time Manufacturing line Sample time Qualification rate
12.31 1.3 B 09:00 100
12.31 1.3 B 11:00 100
12.31 1.3 B 13:00 100
From testing result, all wiping points, all without detecting, illustrate that the bactericidal effect of electrolyzed oxidizing water is good.
2, contrast sample germ wiping result (only retain and detect abnormal point), in Table two:
When the wiping presentation of results of contrast sample passes through skill health system automatic brushing, on same point, have microbial contamination and occur.
Aforementioned various embodiment of the present invention; the embodiment that comprises various devices, system; only for technical scheme of the present invention is exemplarily described; should not be understood as that the restriction to technical solution of the present invention and claim protection domain, protection domain of the presently claimed invention is as the criterion with the record of claims.

Claims (14)

1. one kind is used the system of electrolyzed oxidizing water to drinking liquid filling device cleaning and sterilization, this drinking liquid filling device at least includes bottle placer, capping machine and carries the conveyer chain road of bottle for it, described bottle placer includes a plurality of filling elements, described capping machine includes a plurality of capping units, described filling element respectively includes filling valve, described capping unit respectively includes crownewr head, it is characterized in that, described cleaning and disinfection system comprise:
Oxidation potential water preparation apparatus, its for the preparation of electrolyzed oxidizing water to clean and sterilization;
A plurality of shower nozzles, it is separately positioned on a plurality of places of described bottle placer and capping machine, and described bottle placer and capping machine and peripheral equipment environment are cleaned and sterilization;
Connecting line, described a plurality of shower nozzles are connected on described connecting line, and described connecting line connects described oxidation potential water preparation apparatus;
Pressure device, for providing pressure to connecting the described connecting line of described a plurality of shower nozzles;
Control setup, itself and described oxidation potential water preparation apparatus, described a plurality of shower nozzles and described pressure device are electrically connected, to control sprinkling action, time and the intensity of preparation, storage and the shower nozzle of electrolyzed oxidizing water;
The antidrip device that spatters, it is corresponding described filling element and capping unit setting respectively, to prevent that the oxidation potential water droplet in cleaning and sterilization process is splashed in bottle;
The described antidrip device that spatters includes: gear cap, and it is sheathed with respectively the excircle of described filling element and the excircle of described capping unit; The edge K/UP of described gear cap, and there is relatively high edge and one section of relatively low edge or breach, thus form water conservancy diversion make the electrolyzed oxidizing water that flows down along filling element or capping unit can only be from lower edge or breach flow out.
2. use electrolyzed oxidizing water according to claim 1 cleans drinking liquid filling device and the system of sterilization, it is characterized in that, the direction of described gear cap is set to, described one section of relatively low edge or breach point to the center of rotation of described bottle placer or point to the center of rotation of described capping machine, the electrolyzed oxidizing water that makes to flow out is avoided bottle and along conveyer chain road, is entered and leave the path of bottle placer, and avoids bottle and along conveyer chain road, enter and leave the path of capping machine.
3. use electrolyzed oxidizing water according to claim 1 cleans drinking liquid filling device and the system of sterilization, it is characterized in that, the direction that is arranged on the gear cap on described filling element is set to, when empty bottle is entered described bottle placer and filling valve valve port and is approached by conveyer chain road, and the bottle of filled liquid declines and while separating with described filling valve valve port through bottle support mechanism, this section of relatively low edge of described gear cap or breach are positioned at the opposition side of entering of described bottle or departure direction, thereby prevent that bottle from approaching filling valve valve port or having electrolyzed oxidizing water to drop onto bottle when filling valve valve port leaves, the direction that is arranged on the gear cap on described capping unit is set to, when empty bottle is entered described capping machine and crownewr head and is approached by conveyer chain road, this section of relatively low edge of described gear cap or breach are positioned at the opposition side of the approach axis of described bottle, thereby prevent that bottle from having electrolyzed oxidizing water to drop onto in bottle when approaching crownewr head.
4. according to the use electrolyzed oxidizing water described in claim 1 or 2 or 3, drinking liquid filling device is cleaned and the system of sterilization, it is characterized in that, the plan view shape of described gear cap is cam-shaped, and described one section of relatively low edge or breach are positioned at the relative region away from the center of circle.
5. use electrolyzed oxidizing water according to claim 1 cleans drinking liquid filling device and the system of sterilization, it is characterized in that, described shower nozzle is all connected in electrolyzed oxidizing water Special connecting pipe road, and it sprays described electrolyzed oxidizing water under the effect of described control setup.
6. use electrolyzed oxidizing water according to claim 1 cleans drinking liquid filling device and the system of sterilization, it is characterized in that, described shower nozzle and described connecting line all share with using shower nozzle and the connecting line of chemical and bactericidal agent, under the effect of described control setup, control selectively and spray described electrolyzed oxidizing water.
7. use electrolyzed oxidizing water according to claim 1 cleans drinking liquid filling device and the system of sterilization, it is characterized in that, the described shower nozzle of a part and described connecting line share with using shower nozzle and the connecting line of chemical and bactericidal agent, the described nozzle connecting of a part is connected to electrolyzed oxidizing water Special connecting pipe road, under the effect of described control setup, control selectively and spray described electrolyzed oxidizing water.
8. according to the use electrolyzed oxidizing water described in claim 1-3 any one, drinking liquid filling device is cleaned and the system of sterilization, it is characterized in that, described control setup can be configured to and oxidation potential water preparation apparatus, matching device, memory storage are electrically connected, with the parameters such as preparation amount, storage capacity, physical index, dilution proportioning of controlling electrolyzed oxidizing water with adaption demand.
9. according to the use electrolyzed oxidizing water described in claim 1-3 any one, drinking liquid filling device is cleaned and the system of sterilization, it is characterized in that, described control setup can be configured to be electrically connected with connecting line, pressure device, valve and/or shower nozzle, to control electrolyzed oxidizing water, spray position, opening time, interval time and intensity of spray irrigation, with adaption demand.
10. according to the use electrolyzed oxidizing water described in claim 1-3 any one, drinking liquid filling device is cleaned and the system of sterilization, it is characterized in that, described control setup has real-time read out instrument, shows related physical index and the spraying parameter setting of electrolyzed oxidizing water.
The system of 11. use electrolyzed oxidizing waters according to claim 1 to drinking liquid filling device cleaning and sterilization, is characterized in that, the acidic oxidized electric potential water that described oxidation potential water preparation apparatus generates is used as purging medium and bactericidal agent after dilution.
The system of 12. use electrolyzed oxidizing waters according to claim 1 to drinking liquid filling device cleaning and sterilization, it is characterized in that, described oxidation potential water preparation apparatus and dilution matching device are not on-the-spot at drinking liquid filling device, and the acidic oxidized electric potential water after dilution is delivered to the device for storing liquid at drinking liquid filling device scene through pipeline or other mode of movement.
The system of 13. use electrolyzed oxidizing waters according to claim 1 to drinking liquid filling device cleaning and sterilization, it is characterized in that, described oxidation potential water preparation apparatus is not on-the-spot at drinking liquid filling device, the acidic oxidized electric potential water stoste generating is delivered to drinking liquid filling device scene through pipeline or other mode of movement, after the dilution of dilution matching device, is delivered to device for storing liquid.
The system of 14. use electrolyzed oxidizing waters according to claim 11 to drinking liquid filling device cleaning and sterilization, is characterized in that, the ratio of dilution is 1:5 to 1:20.
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CN201110108114.4A Expired - Fee Related CN102320543B (en) 2011-03-29 2011-04-28 Package production line for drinking liquid
CN201110108137.5A Expired - Fee Related CN102311082B (en) 2011-03-29 2011-04-28 Cleaning and sterilizing method and system of beer filling device
CN2011201300912U Expired - Fee Related CN202107514U (en) 2011-03-29 2011-04-28 Cleaning and sterilizing system for beer filling device
CN201110108225.5A Expired - Fee Related CN102344108B (en) 2011-03-29 2011-04-28 Cleaning and sterilizing system of drinking liquid filling device
CN201110107717.2A Expired - Fee Related CN102311081B (en) 2011-03-29 2011-04-28 Method and system for washing and sterilizing drinking liquid filling device without stopping
CN2011201297977U Expired - Fee Related CN202063704U (en) 2011-03-29 2011-04-28 Beer packaging production line
CN2011201300927U Expired - Lifetime CN202038855U (en) 2011-03-29 2011-04-28 Cleaning and sterilization system of beer filling device
CN201110108070.5A Expired - Fee Related CN102320542B (en) 2011-03-29 2011-04-28 Method and system for non-stop cleaning and sterilizing beer filling device
CN201110122059.4A Expired - Fee Related CN102153039B (en) 2011-03-29 2011-05-12 System for cleaning and sterilizing drinking liquid filling device by using oxidation potential water
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CN201110108114.4A Expired - Fee Related CN102320543B (en) 2011-03-29 2011-04-28 Package production line for drinking liquid
CN201110108137.5A Expired - Fee Related CN102311082B (en) 2011-03-29 2011-04-28 Cleaning and sterilizing method and system of beer filling device
CN2011201300912U Expired - Fee Related CN202107514U (en) 2011-03-29 2011-04-28 Cleaning and sterilizing system for beer filling device
CN201110108225.5A Expired - Fee Related CN102344108B (en) 2011-03-29 2011-04-28 Cleaning and sterilizing system of drinking liquid filling device
CN201110107717.2A Expired - Fee Related CN102311081B (en) 2011-03-29 2011-04-28 Method and system for washing and sterilizing drinking liquid filling device without stopping
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CN2011201300927U Expired - Lifetime CN202038855U (en) 2011-03-29 2011-04-28 Cleaning and sterilization system of beer filling device
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