CN201876706U - Alarm device for production information management - Google Patents

Alarm device for production information management Download PDF

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Publication number
CN201876706U
CN201876706U CN201020173418XU CN201020173418U CN201876706U CN 201876706 U CN201876706 U CN 201876706U CN 201020173418X U CN201020173418X U CN 201020173418XU CN 201020173418 U CN201020173418 U CN 201020173418U CN 201876706 U CN201876706 U CN 201876706U
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CN
China
Prior art keywords
warning device
information management
production information
production
trigger
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Expired - Lifetime
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CN201020173418XU
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Chinese (zh)
Inventor
吴国兵
王占涛
朱家良
李道林
翁卓君
朱玮
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United Automotive Electronic Systems Co Ltd
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United Automotive Electronic Systems Co Ltd
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Priority to CN201020173418XU priority Critical patent/CN201876706U/en
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Publication of CN201876706U publication Critical patent/CN201876706U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses an alarm device for production information management, comprising a trigger, a lower computer, an information display device, an alarm device and a server, wherein the lower computer is connected with the trigger; the information display device and the alarm device are respectively connected with the lower computer; and the server is connected with the lower computer. The alarm device for the production information management can realize information sharing, can automatically collect the related production data to ensure the accuracy and continuity of the data and can send the information promptly and fast to ensure a fast response; meanwhile, the alarm device for the production information management can establish an early warning mechanism, nips in the bud and realizes the visualization and the transparency of the production information.

Description

The production information management warning device
Technical field
The utility model relates to a kind of administrative alert device of production information.
Background technology
Manufacture industry and be faced with huge competitive pressure, so, must constantly upgrade the efficiency, and also will reduce production costs simultaneously.Realize above-mentioned target, must effectively manage and control large-scale complicated technology.In whole factory, a large amount of production, raw material handle and quality information must transmit and share timely and effectively.
In order to enhance productivity, must reduce the shut down time of production line.General assembly line comprises the workstation of a plurality of orders.If any one workstation wherein breaks down, the operator must stop whole production line.In order to improve day output, must get rid of above-mentioned fault immediately, and the number of times that fault is taken place drops to minimum.Yet the keeper is difficult to determine the reason and the root of fault usually.
Simultaneously, the raw material logistics also must be strengthened management.Any raw material processing system must can adapt to multiple vehicle, and will avoid causing production line downtime easily there is lack of raw materials as far as possible.Guarantee the production line trouble-free operation, donor center and workshop must have communications facility clearly.Must carry out continuous monitoring to the feed states on each workstation, to guarantee that responsive measures is fast arranged there is lack of raw materials.
Reduce cost, must monitor closely and control product quality.In whole process of production, all must collect the product quality data.Can guarantee like this to solve quality problems, eliminate expensive wastage of material and the product that has completed is ressembled phenomenon in the upstream.
Company needs a cover to reduce production costs, and can improve the automation control system of the quality of production simultaneously again.Automation control system makes the staff can the Collection and analysis production data, so that the performance of managing production process better, distinguishing responsibility and improving constantly product.
Company produces needs a cover core system, comprehensive information management and control system that a cover designs for assembly line specially.
And present production information management warning device, main characteristics is:
1. because production support sector is numerous, information mostly is scattered between all departments, is difficult to share.
2. acquisition mode is original, and is most of by complicate statistics, and data accuracy and promptness are difficult to guarantee.
3. the mode of intelligence transmission is mainly word of mouth, and response is difficult to guarantee fast.
4. the mode that afterwards solves just goes to solve after big problem produces, and lacks the mechanism that gives warning in advance.
5. mostly in computer, information is transparent inadequately for data, and the visualizing degree is not high.
The utility model content
Technical problem to be solved in the utility model provides a kind of production information management warning device, and it can realize information sharing; Automatically gather the associated production data, guarantee the accuracy and the continuity of data.Transmit information in time, fast, guarantee response fast.Simultaneously, can set up early warning mechanism, prevent trouble before it happens, realize visualizing and transparence production information.
In order to solve above technical matters, the utility model provides a kind of production information management warning device; Comprise: trigger; Slave computer, it is connected with trigger; Device for displaying information and warning device, it is connected with slave computer respectively; Server, it is connected with slave computer.
The beneficial effects of the utility model are: can realize information sharing; Automatically gather the associated production data, guarantee the accuracy and the continuity of data.Transmit information in time, fast, guarantee response fast.Simultaneously, the utility model can be set up early warning mechanism, prevents trouble before it happens, and realizes visualizing and transparence production information.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the synoptic diagram of production information management warning device described in the utility model.
Embodiment
The utility model is a kind of production information management warning device; Comprise: trigger; Slave computer 2, it is connected with main and/or secondary wireless trigger device; Device for displaying information 3 and warning device 1, it is connected with slave computer 2 respectively; Server 4, it is connected with slave computer 2; Information is concentrated display screen, and it is connected with server 4.
Described server 4 has memory storage, is used for the data that storage flip-flop is collected.Described slave computer 2 comprises processor, is used to carry out signal screening and threshold determination.Described server 4 has network interface, can be connected with LAN (Local Area Network) 5.At described server 4 response control apparatus is set, does not still achieve a solution when surpassing the certain hour problem, its one-level management end that makes progress sends report.Described slave computer 2 is an industrial control computer.Described warning device 1 is for being arranged on the alarm trigger of each station.Described trigger comprises main and/or secondary trigger.Be connected by wireless network between described trigger and the slave computer 2.
The utility model can be realized information sharing; Automatically gather the associated production data, guarantee the accuracy and the continuity of data.Transmit information in time, fast, guarantee response fast.Simultaneously, the utility model can be set up early warning mechanism, prevents trouble before it happens, and realizes visualizing and transparence production information.
Hardware of the present utility model comprises: wireless trigger device (pair of advocating peace); Slave computer 2, information exhibition screen and alarm lamp; Server 4; Information is concentrated display screen; Software comprises: slave computer 2 softwares; Server 4 softwares; Information is concentrated software for display; Client software.
The utility model utilizes major and minor trigger to be used as signal enabling information gathering, slave computer 2 softwares are to the information automatic screening, and be presented on the information exhibition screen, when reaching default response limit, alerting signal is triggered, the alarm sound prompting, alarm lamp flicker simultaneously, concentrate software for display in conjunction with client software and information, communicate information to each relevant responsible official place, thereby reach the quick transmission of information.And related data also is passed to preservation on the server 4, is convenient to related personnel's inquiry.In time do not solved in problem, reported higher leveled leadership automatically according to default response limit, so that seek resource.
Information can be concentrated, accurately, in time, show effectively, collect and transmits, problem can obtain giving warning in advance and report step by step, quick simultaneously the response is guaranteed, and can raise labour productivity and reduce personnel's statistical work greatly.
Production information management warning device described in the utility model, be with wireless trigger device, slave computer 2, server 4, client and centralized displaying device five part combination of hardware softwares, in conjunction with predefined warning threshold, the mode of reminding by sound, light and remote information is delivered to corresponding responsible official in time, exactly with associated production information, come the fast processing of problem of implementation and report flow process step by step, simultaneously with related data accurately, reliable recording is in database, be convenient to statistics, analysis and the processing in later stage, thereby reach the control fully of production scene state.
Described system biggest advantage is exactly to provide a cover new, valid approach more for the operator stops production line.On traditional production line, if break down, whole production line stops immediately.Adopted after the described system, in case the generation problem, the operator can draw rope or click button at workstation, triggers corresponding sound and lights corresponding pilot lamp, and the prompting supervisor finds out the place of breaking down and the reason of fault immediately.In general, need not stop whole production line and just can deal with problems, thereby can reduce shut down time and improve production efficiency simultaneously again.
Another critical piece of described system is an information display screen.Each display panel can both provide the information about single production line, comprises production status, feed states, quality condition and status of equipment.Display can also show real time data simultaneously, as target output, actual output, shut down time and production efficiency.
According to the information that provides on the display, the operator can more effectively carry out the work.In addition, different chimes of doom can make that operator and supervisor are clear to recognize its local what problem that taken place.The group leader or the person in charge also can be according to the bottleneck problems in information Recognition that shows on the display and the elimination production run.
Practice shows that this system can improve output and product quality.Described system is the complete part of production line.System can collect and produce built-in unit, production and information of managing.After these information were handled, the control of described system was distributed in the pilot lamp and the audible alarm unit in whole workshop, and described warning device is the alarm lamp that is arranged on each production line.
Simultaneously, described system is also connected to the raw material processing enter, so that provide more effectively control to raw material to the payment of whole production line.In addition, also be provided with many quality monitorings station on the whole production line.After quality problems take place in the overlooker, can starting switch, remind corresponding personnel to reflect the problem that is taken place immediately.
The utility model is not limited to embodiment discussed above.More than the description of embodiment is intended in order to describe and illustrate the technical scheme that the utility model relates to.Based on the conspicuous conversion of the utility model enlightenment or substitute and also should be considered to fall into protection domain of the present utility model.Above embodiment is used for disclosing best implementation method of the present utility model, so that those of ordinary skill in the art can use numerous embodiments of the present utility model and multiple alternative reaches the purpose of this utility model.

Claims (10)

1. production information management warning device; It is characterized in that, comprising:
Trigger;
Slave computer, it is connected with trigger;
Device for displaying information and warning device, it is connected with slave computer respectively;
Server, it is connected with slave computer.
2. production information management warning device as claimed in claim 1 is characterized in that, also comprises: information is concentrated display screen, and it is connected with server.
3. production information management warning device as claimed in claim 1 is characterized in that described server has memory storage, is used for the data that storage flip-flop is collected.
4. production information management warning device as claimed in claim 1 is characterized in that described slave computer comprises processor, is used to carry out signal screening and threshold determination.
5. production information management warning device as claimed in claim 1 is characterized in that described server has network interface, can be connected with LAN (Local Area Network).
6. production information management warning device as claimed in claim 1 is characterized in that, at described server response control apparatus is set, and does not still achieve a solution when surpassing the certain hour problem, and its one-level management end that makes progress sends report.
7. production information management warning device as claimed in claim 1 is characterized in that, described slave computer is an industrial control computer.
8. production information management warning device as claimed in claim 1 is characterized in that, described warning device is the alarm lamp that is arranged on each production line.
9. production information management warning device as claimed in claim 1 is characterized in that, described trigger comprises main and/or secondary trigger.
10. production information management warning device as claimed in claim 1 is characterized in that, is connected by wireless network between described trigger and the slave computer.
CN201020173418XU 2010-04-27 2010-04-27 Alarm device for production information management Expired - Lifetime CN201876706U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020173418XU CN201876706U (en) 2010-04-27 2010-04-27 Alarm device for production information management

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020173418XU CN201876706U (en) 2010-04-27 2010-04-27 Alarm device for production information management

Publications (1)

Publication Number Publication Date
CN201876706U true CN201876706U (en) 2011-06-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105353669A (en) * 2014-08-21 2016-02-24 中兴通讯股份有限公司 Data processing method and data processing device
CN107527473A (en) * 2016-06-22 2017-12-29 长园和鹰智能科技有限公司 The warning device of hangar system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105353669A (en) * 2014-08-21 2016-02-24 中兴通讯股份有限公司 Data processing method and data processing device
CN107527473A (en) * 2016-06-22 2017-12-29 长园和鹰智能科技有限公司 The warning device of hangar system

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CX01 Expiry of patent term

Granted publication date: 20110622

CX01 Expiry of patent term