CN202838007U - Visual management and control system of production field - Google Patents
Visual management and control system of production field Download PDFInfo
- Publication number
- CN202838007U CN202838007U CN2012205233057U CN201220523305U CN202838007U CN 202838007 U CN202838007 U CN 202838007U CN 2012205233057 U CN2012205233057 U CN 2012205233057U CN 201220523305 U CN201220523305 U CN 201220523305U CN 202838007 U CN202838007 U CN 202838007U
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- production
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- control system
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- station controller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a visual management and control system of a production field. The visual management and control system of the production field is composed of a main control computer system, a foreground computer, a wireless intelligent station controller and a liquid crystal display screen or a liquid crystal splicing wall. The wireless intelligent station controller comprises an intelligent controller and a storage information input controller. The wireless intelligent station controller can filter field information and then send the field information to each department in a company through an internal network of the company. The visual management and control system of the production field has the advantages that state signals, abnormal type, completion quantity and takt time state of all stations of a production line are collected, station human-computer interface and audible and visual alarm indication are available, function of a large screen comprehensive board of production information and failure warning information is achieved, production plan is processed and is transmitted to lower levels, functions of storage, statistics and inquiry of historic records of the production information and the failure warning information are achieved, and release and browsing of network image-text information are achieved.
Description
Technical field
The utility model relates to a kind of visualization system that uses in the production scene, is specially a kind of visual managing and control system of production scene.
Background technology
At present, on dozer assembling work production line, because abnormal conditions may appear in the complicacy of production assembling process.Because the static billboard before adopting can not be passed on the situation on the production line quickly, have the shortcomings such as hysteresis quality, quantity of information be few.So just can not satisfy the beat demand that streamline is produced, can not in time pass on the various situations on the production line, cause relevant departments can't hold in time, accurately from two aspects of both macro and micro the production, plan, scheduling, management etc. of enterprise.
Existing static billboard generally all is to have special kanban system personnel that the condition of production at scene is recorded and show.Because the production line field condition is complicated, in case abnormal conditions appear in the production scene, the renewal of billboard may lag behind a period of time.Managerial personnel are according to field condition to the renewal of billboard, but managerial personnel upgrade the impact that billboard is subject to self uncertain factor, also are subject to the error of production scene status analysis etc. simultaneously.So existing static billboard can't satisfy the requirement of visualized management.
The utility model content
For above-mentioned technical matters, the utility model provides a kind of visual managing and control system of production scene, and system can be fast, image, pass on the real-time condition of production line intuitively.
The technical scheme that its technical matters that solves the utility model adopts is that the visual managing and control system of this production scene mainly is comprised of host computer system, foreground computing machine, intelligent wireless station controller, LCDs or liquid crystal display splicing wall; Described intelligent wireless station controller comprises intelligent controller and warehouse-in input information controller, and the intelligent wireless station controller can be by being sent to in-company each department after the information filtering of company's internal network with the scene; LCDs is installed in the position of large and small line in the assembly shop; The foreground computing machine is installed in the production line on-site working district, networks by netting twine with main control computer; Main control computer is installed in the on-the-spot rack; Industrial computer and rack should adopt seamless link between switch and the cabinet; Rack, cabinet can be locked.
The beneficial effect that the utility model produces is advantage of the present utility model: the 1) collection of each station status signal of production line, Exception Type, quantity performed and beat situation; 2) station man-machine interface and sound and light alarm indication; 3) the comprehensive billboard function of the giant-screen of production information and fault alarm information; 4) production schedule is processed and is assigned; 5) historical record storage, statistics, the query function of production information and fault alarm information; 6) the network image, text and data is issued and is browsed.The utility model can be in time, accurately, intuitively each station status signal, Exception Type, quantity performed, beat situation, production information and fault alarm information etc. are presented on the comprehensive billboard of giant-screen.The supvr can grasp by visual managing and control system the situation of production scene, can make fast the decision-making of rationalization, for solid foundation is established in the high-level efficiency of enterprise, high-quality production.The application of visual managing and control system is significant to the production efficiency, product quality, the economic benefit that improve enterprise.
Description of drawings
Be elaborated below in conjunction with the drawings and specific embodiments:
As shown be the utility model structural representation
Among the figure, 1, intelligent wireless station controller 2, warehouse-in input information controller.
Embodiment
As shown in the figure, the visual managing and control system of this production scene is by 1 host computer system, 1 foreground computing machine, 7 cover intelligent wireless station controllers, and 2 covers are not less than 70 cun LCDs or liquid crystal display splicing wall;
7 cover intelligent wireless station controllers are specially: each three intelligent controller of big or small line, be respectively total one, and total two, total three, 32 stations corresponding to control respectively; Warehouse-in place warehouse-in input information controller in time enters library information; System can be by being sent to in-company relevant departments (assembly shop, equipment guarantee section, property management section etc.) after the information filtering of company's internal network with the scene, so that relevant departments in time reach the spot according to billboard information.2 cover LCDs are installed in the full position of large and small line in the assembly shop.
Systematic realizing program: this system is used for the large and small assembling line of dozer, and totally 32 stations produce that count status shows and Rapid Alarm when unusual.Installment state signal lamp on each station (red, yellow, green, blue four looks) and gauge tap (owing product switch, quality switch, facility switching, normal switch), four chrominance signal lamps are corresponding one by one with the gauge tap light color.By alarm switch, signal lamp sends warning message and in the liquid crystal display screen display when pinpointing the problems.On each control enclosure by toggle switch or the hand-held liquid crystal input unit input dozer model of reaching the standard grade.The foreground computing machine is installed in the production line on-site working district, networks by netting twine with main control computer, is used for the site administrator and controls this system, and behind employee's button on the station, energy real time inspection report messages is controlled comprehensive billboard displaying contents on the computer screen.
Can be with on-the-spot large-size screen monitors information conveyance to relevant departments by being linked with company's internal network, relevant departments can in time process according to information the abnormal conditions (owing product, quality, plant issue etc.) of generation.
Main control computer is installed in the on-the-spot rack, and rack should reach the IP61 degree of protection; Industrial computer and rack should adopt seamless link between switch and the cabinet; Rack, cabinet can be locked.
Each 1 cover rich call billboard connects by netting twine or wireless network with main control computer in large and small assembly line optimal visibility zone.Adopt the wireless transmission related data information between on-the-spot functional control device and the industrial computer, adopt between display screen and office, the switch board wired, wireless all can, data transmission accurately, reliably can not lose, interfere with each other.
Button and functions of indicator light explanation: " normally "---the bright expression state of green light is normal;
" quality ", the bright expression quality of white lamps class is reported to the police; " equipment " is pressed, and the bright indication equipment class of red colored lamp is reported to the police; " owe product " and press, the bright expression material of blue light class is reported to the police; " beat " pressed, and the downward station of each station type moves; " removing " removes current station dozer (station is empty); " counting ▲ " product counting adds 1 (reach the standard grade or roll off the production line); " counting
" product counting subtracts 1 (reach the standard grade or roll off the production line); " station selection " generally is allocated to " NO " position, uses touch screen operation.Button click during the abnormal situation, alarm lamp lights, and corresponding warning occurs on the large screen display simultaneously; Again click alarm lamp flicker, simultaneously corresponding warning flicker on the large screen display when unusually obtaining processing; Again click during unusual the releasing, corresponding warning is extinguished on alarm lamp and the large screen display.Can only be in the station of reaching the standard grade of the assert number count of reaching the standard grade.Number count can only roll off the production line at the station that rolls off the production line of identification.
Touch screen human-computer interface operation: controller can non-stop run in 24 hours, and it constantly sends more new data to server.Need powered-down as coming off duty, please click " shutdown prompting " key prompt server file final data, " shutdown prompting " key becomes red indigo plant alternately flicker, again powered-down by green after clicking.Send next time need behind the electricity to click " shutdown prompting " key make its by red indigo plant alternately flicker become green and just can work.
The utility model is not limited to above-mentioned embodiment, and anyone should learn the structural change of making under enlightenment of the present utility model, every with the utlity model has identical or close technical scheme, all fall within the protection domain of the present utility model.
The technology that the utility model is not described in detail, shape, structure partly are known technology.
Claims (1)
1. the visual managing and control system of a production scene is characterized in that, mainly is comprised of host computer system, foreground computing machine, intelligent wireless station controller, LCDs or liquid crystal display splicing wall; Described intelligent wireless station controller comprises intelligent controller and warehouse-in input information controller, and the intelligent wireless station controller can be by being sent to in-company each department after the information filtering of company's internal network with the scene; LCDs is installed in the position of large and small line in the assembly shop; The foreground computing machine is installed in the production line on-site working district, networks by netting twine with main control computer; Main control computer is installed in the on-the-spot rack; Industrial computer and rack should adopt seamless link between switch and the cabinet; Rack, cabinet can be locked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012205233057U CN202838007U (en) | 2012-10-10 | 2012-10-10 | Visual management and control system of production field |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012205233057U CN202838007U (en) | 2012-10-10 | 2012-10-10 | Visual management and control system of production field |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202838007U true CN202838007U (en) | 2013-03-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012205233057U Expired - Lifetime CN202838007U (en) | 2012-10-10 | 2012-10-10 | Visual management and control system of production field |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202838007U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103389702A (en) * | 2013-07-16 | 2013-11-13 | 厦门雄瑞光电科技有限公司 | Production information display device, system and method |
| CN106444675A (en) * | 2016-10-20 | 2017-02-22 | 中山领创网络科技有限公司 | Networked flow production line timing production system |
| CN106444652A (en) * | 2016-08-22 | 2017-02-22 | 苏州新里程电控系统有限公司 | Station indication system |
| CN106502230A (en) * | 2016-12-30 | 2017-03-15 | 安徽奥斯朗数控科技有限公司 | A kind of intelligence pushes away the method that case equipment carries out information gathering |
| CN107263933A (en) * | 2017-07-27 | 2017-10-20 | 广西真龙实业有限责任公司 | A kind of multi-functional, alarming display device for corrugated board production line |
-
2012
- 2012-10-10 CN CN2012205233057U patent/CN202838007U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103389702A (en) * | 2013-07-16 | 2013-11-13 | 厦门雄瑞光电科技有限公司 | Production information display device, system and method |
| CN106444652A (en) * | 2016-08-22 | 2017-02-22 | 苏州新里程电控系统有限公司 | Station indication system |
| CN106444675A (en) * | 2016-10-20 | 2017-02-22 | 中山领创网络科技有限公司 | Networked flow production line timing production system |
| CN106502230A (en) * | 2016-12-30 | 2017-03-15 | 安徽奥斯朗数控科技有限公司 | A kind of intelligence pushes away the method that case equipment carries out information gathering |
| CN107263933A (en) * | 2017-07-27 | 2017-10-20 | 广西真龙实业有限责任公司 | A kind of multi-functional, alarming display device for corrugated board production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130327 |