CN2873853Y - Real time collecting and processing device for finished cloth detecting data - Google Patents
Real time collecting and processing device for finished cloth detecting data Download PDFInfo
- Publication number
- CN2873853Y CN2873853Y CN 200520116125 CN200520116125U CN2873853Y CN 2873853 Y CN2873853 Y CN 2873853Y CN 200520116125 CN200520116125 CN 200520116125 CN 200520116125 U CN200520116125 U CN 200520116125U CN 2873853 Y CN2873853 Y CN 2873853Y
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- cloth
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Abstract
The utility model relates to a real-time data collecting and processing device for inspection of finished cloths, which at least comprises a computer that is furnished with special software and for inputting and processing inspection data. The computer is connected with a display console through at least a RS232-RS 485 adaptor. The display console is connected with a length sensor mounted on a cloth-inspecting cloth roller. The length sensor comprises at least a light barrier sheet and a corresponding sensing wheel that is for sheltering a slot type optic coupling and rubbing with cloth surface. The pulse on/off signals from the length sensor are connected with the display console via a cable. The display console is connected through a twisted cable with the RS232-RS 485 adaptor that is directly inserted into the computer. The utility model is of simple structure and design, easy to operate for working with the cloth inspecting and rolling unit. With the utility model, an inspector needs no turning on/off the inspecting and rolling unit frequently and writing down data manually, which can not only guarantee accuracy in data inputting, but also greatly reduce labor intensity, and improve productivity.
Description
Technical field
The utility model relates to and a kind ofly becomes the cloth check data to gather in real time and the device of handling, and is the data such as length, fault classification, defect position, fault deduction of points to finished product cloth, and can preserve with ticket data sign, the printing of form etc.
Background technology
In the prior art, check to cloth is carried out in the slow running process on cloth inspecting and rolling machine, the operative employee make discovery from observation the operation cloth certain length on individual fault is arranged, stop then, observe the extension position that length counter shows at this moment earlier, again the extension position of this fault, fault classification, fault are deducted points value record to the paper that prints form, and then drive to continue to check, until finishing, unified at last by the computer operator, these check data input computers, handle these data by computer again by operative employee's record.There are many shortcomings in above-mentioned check system, at first checks speed slow, and repeatedly stop observed data and record data are owing to observe and record data the mistake that causes data to observe and write down easily for a long time; Secondly, a large amount of check data is imported computer through the computer operator again, causes the mistake of misunderstanding and importing again easily, cause the secondary mistake, and workload is huge, and work efficiency is low.
Summary of the invention
The purpose of this utility model be to provide a kind of reasonable in design, gather in real time and treating apparatus with the supporting use of cloth inspecting and rolling machine and the cloth check data that becomes easy and simple to handle, which comprises at least one the host computer of test the data input and the processing of special-purpose software is installed, this host computer is connected in a revealed control operation panel by a RS232---RS485 converting interface at least, and this revealed control operation panel is connected in a cloth linear transducer that is installed on the cloth inspecting and rolling machine.
Described linear transducer is provided with shield slot type optocoupler light barrier and corresponding by inside at least and forms with the sensing wheel of cloth cover friction, and the pulse switch signal of its generation is connected with revealed control operation panel by cable.Described revealed control operation panel links to each other in the RS232---RS485 of host computer converting interface with straight cutting by a twisted-pair cable.Described revealed control operation panel includes the length display controller, the integer circuit that it is made of gate circuit IC1, IC2, on the single-chip microcomputer IC3 that access is made of PIC16C73 and similar chip, control also is connected to main power failure detection and the data storage circuitry of being made up of 24C64 chip and 9015 triodes by 4 decodings of 74HC164 and similar chip IC, by the IC5 driving LED charactron that chip 74145 is formed on single-chip microcomputer IC3; Three IO mouths of described single-chip microcomputer IC3 and optocoupler IC7, IC8, IC9 and communicating circuit MAX487 form the communication line of whole display controller, directly link to each other with host computer behind the RS232---RS485 converting interface.
Revealed control operation panel described in the utility model also includes the fault input display, it has a single-chip microcomputer IC11 who is made of 16C73 and similar chip at least, be attached thereto the K1---K29 switch, the decoder IC12 that forms by CD4094 and similar chip, and the LED charactron that drives by triode V1---V6 that are used for corresponding control, at least one CD4094 chip IC 12 and module that can show three fault classification fault numbers of six LED charactrons compositions; Described and single-chip microcomputer IC11 join has been made up of to have a power failure 24LC01 and similar chip IC 13 and at least one 9015 triode and has detected and data storage circuitry.
The utility model is contained in whole device on the cloth inspecting and rolling machine, and cloth inserts revealed control operation panel to length signals by linear transducer by cable, directly shows the length of tested cloth.In checkout procedure, when the operative employee finds to have on the cloth individual point, as long as click respective classes and deduction of points value key on the revealed control operation panel, three data upload to host computer by the RS232-RS485 converting interface immediately, special-purpose software on the host computer is handled each data immediately, can print the ticket of yardage roll etc. whole cloth after having inspected at once and sign data, software also can be according to the credit rating of automatic differentiation cloth.The utility model is compared with above-mentioned prior art, have the following advantages: first, reasonable in design, easy and simple to handle with the supporting use of perching batching face, the inspector has saved the record of frequent start-stop equipment and paper pen in checkout procedure, both guarantee the accuracy of data inputs, greatly reduced operative employee's labour intensity again, improved production efficiency.The second, because data are the instant processing of real-time collection, can print required check data immediately, as cloth volume ticket label, survey report ticket label, sign indicating number list etc.The 3rd, system is safe and reliable to operation, and antijamming capability is strong, has the power failure data accumulating, the characteristics that caller data is not lost.The 4th, special-purpose software adopts network edition establishment, can realize the network management of equipment.
Description of drawings
Fig. 1 is one-tenth cloth check real-time data acquisition of the present utility model and processing structural representation.
Fig. 2 is a revealed control operation panel length display control circuit schematic diagram of the present utility model.
Fig. 3 is a revealed control operation panel fault input display circuit schematic diagram of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described: the utility model includes one at least the host computer 4 of test the data input and the processing of special-purpose software is installed, this host computer 4 is connected in a revealed control operation panel 1 by a RS232---RS485 converting interface 3 at least, and this revealed control operation panel 1 is connected in the cloth linear transducer 2 on the cloth inspecting and rolling machine.Described linear transducer 2 is provided with shield slot type optocoupler light barrier and corresponding by inside at least and forms with the sensing wheel of cloth cover friction, and the pulse switch signal of its generation is connected with revealed control operation panel 1 by cable 16.Described revealed control operation panel 1 links to each other in the RS232---RS485 of host computer converting interface with straight cutting by a twisted-pair cable.Described revealed control operation panel 1 includes the length display controller, the integer circuit that it is made of gate circuit IC1, IC2, on the single-chip microcomputer IC3 that access is made of PIC16C73 and similar chip, control also is connected to main power failure detection and the data storage circuitry of being made up of 24C64 chip and 9015 triodes by 4 decodings of 74HC164 and similar chip IC, by the IC5 driving LED charactron that chip 74145 is formed on single-chip microcomputer IC3; Three IO mouths of described single-chip microcomputer IC3 and optocoupler IC7, IC8, IC9 and communicating circuit MAX487 form the communication line of whole display controller, directly link to each other with host computer behind the RS232---RS485 converting interface.
Revealed control operation panel described in the utility model also includes the fault input display, it has a single-chip microcomputer IC11 who is made of 16C73 and similar chip at least, be attached thereto the K1---K29 switch, the decoder IC12 that forms by CD4094 and similar chip, and the LED charactron that drives by triode V1---V6 that are used for corresponding control, at least one CD4094 chip IC 12 and module that can show three fault classification fault numbers of six LED charactrons compositions; Described and single-chip microcomputer IC11 join has been made up of to have a power failure 24LC01 and similar chip IC 13 and at least one 9015 triode and has detected and data storage circuitry.
Shown in Figure 1, the utility model is by revealed control operation panel 1, linear transducer 2, RS232-RS485 converting interface 3, the system computerized main frame 4 of special-purpose software is installed to be formed, linear transducer is connected by quad 16 with revealed control operation panel, length pulse signal input revealed control operation panel, revealed control operation panel is connected with RS232-RS485 converting interface 3 by twisted-pair feeder 17, converting interface 3 directly inserts host computer 4, by operating revealed control operation panel the length of cloth, defect position, the fault classification, check data such as fault deduction of points, upload to computer in real time, the system-specific software that is installed in computer is handled statistics to these data instants, can print needed ticket and sign and form.If as being a work station, can also be linked to be LAN with so a plurality of work stations above so, can handle the data of each work station by server; 18～28 is the console switch preformed hole position of cloth inspecting and rolling machine among the figure.Also have setting key 11, length display window 7, speed display window 8, code system key 13, reset key 10, order of classes or grades at school key 9 etc. among Fig. 1
Shown in Figure 2 is the circuit theory diagrams of revealed control operation panel length display control section, length signals is produced by two GK112 grooved optocouplers, after gate circuit IC1, IC2 integer, send into single chip circuit 1C3, after the IC3 computing, control IC4 decoding, IC5 driving LED charactron, the length and the linear velocity of demonstration cloth; IC6 and triode 9015 etc. are formed have a power failure detection and data storage circuitry, button AN1～AN5 is connected with LED charactron pen section, as zero clearing, setting, accumulative total, code system, order of classes or grades at school operated key, socket CD1 is the fault data receiver respectively, receives the fault data from fault input display part.Three IO mouths of single machine IC3 of place and optocoupler IC7, IC8, IC9 and communicating circuit MAX487 form the communication line of whole display controller, carry out communication with computer behind the RS232-RS485 converting interface, the realization real time data acquisition.Shown in Figure 3 is the fault input display part circuit theory diagrams of revealed control operation panel, single-chip microcomputer IC11 scanning K1～K29 has or not switching signal, wherein K1～K24 is the increase key of fault respective classes, if any pressing, IC11 control is just deciphered by CD4094, the LED charactron that V1～V6 drives, corresponding two show that number adds one, every class fault number has two LED charactrons to show, every CD4094 and six LED charactrons are formed a module (seeing mk1 in module one frame of broken lines) that can show three fault classification fault numbers, and other same seven modules are arranged, and (mk2～mk7) forms the demonstration of 24 class fault numbers jointly.K25～K28 is the deduction of points key of fault, K29 is fault data delete keies, when pinning this key, press a certain key among K1～K24 again, can delete the last input data of this class fault, K30 is that fault shows reset key, and these operations are all through 2 pin, triode V7 and the accessory power outlet CD2 of IC11, fault data receiver CD1 to the length display control section carries out data preservation and communication, and IC13 and triode 9015 etc. are formed have a power failure detection and data storage circuitry.
The special-purpose software operation interface of host computer described in the utility model comprises production, stock control, form, four part compositions of basic data.Software has from order and is input to production again to finished product warehouse-in with sell the whole process of outbound, perfect in shape and function.
The communications protocol of communication between revealed control operation panel described in the utility model and computer is the transfer of data stipulations of carrying out point-to-point communication between revealed control operation panel and the computer.These stipulations Physical layer adopts EIA standard RS-232 or the different card serial line interface of RS485, revealed control operation panel configuration 485-232 converter, serial communication interface parameter request: baud rate: 19200bps; Data bit: 8, position of rest: 1, check bit: do not have.
The command frame format that computer sends to revealed control operation panel is: wherein command code is:
| Start character 55H (1 byte) |
| Start character AAH (1 byte) |
| Command code (1 byte) |
| Fault group # 1～24 (1 byte) |
| Fault index value (1 byte) |
| Check code (1 byte) |
| Order | Command specification |
| 01H | Read the whole historical records of fault group |
| 02H | Read current counting, velocity amplitude |
| 03H | Read current fault value |
| 04H | Read N group fault record value |
| 05H | Read fault group total number |
| 06H | Keep |
The data frame format that revealed control operation panel returns computer is:
| Start character 55H |
| Start character AAH |
| Conditional code |
| Frame length |
| The corresponding data value |
| Check code |
Claims (5)
1, a kind of one-tenth cloth check data is gathered and treating apparatus in real time, which comprises at least one the host computer that special-purpose software is tested the data input and handled is installed, it is characterized in that this host computer (4) is connected in a revealed control operation panel (1) by a RS232---RS485 converting interface (3) at least, this revealed control operation panel (1) is connected in a cloth linear transducer (2) that is installed on the cloth inspecting and rolling machine.
2, one-tenth cloth check data according to claim 1 is gathered and treating apparatus in real time, it is characterized in that light barrier that described linear transducer (2) is provided with by inside at least and corresponding shield slot type optocoupler and form that the pulse switch signal of its generation is connected with revealed control operation panel (1) by cable with the sensing wheel of cloth cover friction.
3, one-tenth cloth check data according to claim 1 and 2 is gathered and treating apparatus in real time, it is characterized in that described revealed control operation panel (1) links to each other in the RS232---RS485 of host computer converting interface (3) with straight cutting by a twisted-pair cable.
4, one-tenth cloth check data according to claim 3 is gathered and treating apparatus in real time, it is characterized in that described revealed control operation panel includes the length display controller, the integer circuit that it is made of gate circuit IC1, IC2, on the single-chip microcomputer IC3 that access is made of the PIC16C73 chip, control also is connected to power failure detection and the data storage circuitry mainly be made up of 24C64 chip and 9015 triodes by 4 decodings of 74HC164 chip IC, by the IC5 driving LED charactron that chip 74145 is formed on single-chip microcomputer IC3; Three IO mouths of described single-chip microcomputer IC3 and optocoupler IC7, IC8, IC9 and communicating circuit MAX487 form the communication line of whole display controller, directly link to each other with host computer behind the RS232---RS485 converting interface.
5, one-tenth cloth check data according to claim 4 is gathered and treating apparatus in real time, it is characterized in that described revealed control operation panel also includes the fault input display, it has a single-chip microcomputer IC11 who is made of the 16C73 chip at least, be attached thereto the K1---K29 switch, the decoder IC12 that forms by the CD4094 chip, and the LED charactron that drives by triode V1---V6 that are used for corresponding control, at least one CD4094 chip IC 12 and module that can show three fault classification fault numbers of six LED charactrons compositions; What described and single-chip microcomputer IC11 joined has formed have a power failure detection and data storage circuitry by 24LC01 chip IC 13 and at least one 9015 triode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520116125 CN2873853Y (en) | 2005-10-21 | 2005-10-21 | Real time collecting and processing device for finished cloth detecting data |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520116125 CN2873853Y (en) | 2005-10-21 | 2005-10-21 | Real time collecting and processing device for finished cloth detecting data |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2873853Y true CN2873853Y (en) | 2007-02-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520116125 Expired - Fee Related CN2873853Y (en) | 2005-10-21 | 2005-10-21 | Real time collecting and processing device for finished cloth detecting data |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2873853Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493812A (en) * | 2011-09-27 | 2012-06-13 | 西南交通大学 | Method for transporting through double crossovers in narrow construction space |
| CN104376129A (en) * | 2014-11-27 | 2015-02-25 | 哈尔滨金都太阳能科技有限公司 | Cloth inspecting data recording and communication system |
| CN112200467A (en) * | 2020-10-15 | 2021-01-08 | 天津天石休闲用品有限公司 | Real-time quality testing material system |
-
2005
- 2005-10-21 CN CN 200520116125 patent/CN2873853Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493812A (en) * | 2011-09-27 | 2012-06-13 | 西南交通大学 | Method for transporting through double crossovers in narrow construction space |
| CN104376129A (en) * | 2014-11-27 | 2015-02-25 | 哈尔滨金都太阳能科技有限公司 | Cloth inspecting data recording and communication system |
| CN112200467A (en) * | 2020-10-15 | 2021-01-08 | 天津天石休闲用品有限公司 | Real-time quality testing material system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070228 Termination date: 20111021 |