CN109062165A - A kind of production line data monitoring analysis system - Google Patents
A kind of production line data monitoring analysis system Download PDFInfo
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- CN109062165A CN109062165A CN201811005120.5A CN201811005120A CN109062165A CN 109062165 A CN109062165 A CN 109062165A CN 201811005120 A CN201811005120 A CN 201811005120A CN 109062165 A CN109062165 A CN 109062165A
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- module
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of production line data monitoring analysis systems, including data acquisition module, data analysis module, quality pre-alert module, memory module, man-machine interface, one-chip computer module, video monitoring system, power module, execution system control unit, network module and data server module；Data server module is connect with network module, and quality pre-alert module is connected to data analysis module, and data analysis module is connected to data acquisition module, and data acquisition module is connected to memory module.Production line data monitoring analysis system design of the invention is reasonable, the production process information on production line can be acquired and produce the data information of product, and analyze production process information whether to detect production line whether to be in normal operating conditions and analyzing and processing data information qualified to detect production product, and it can realize quality pre-alert；Production line data can also be summarized simultaneously, carry out relevant data analysis and process as needed.
Description
Technical field
The present invention relates to a kind of monitoring analysis system, specifically a kind of production line data monitoring analysis system.
Background technique
The production of traditional components and detection mostly use manual type, are affected by human factors larger, and manual operation
It is relatively slow and preferably malfunction causes quality problems frequently to occur, and entire production procedure shortage transparency, production cannot be effectively ensured
The accuracy and real-time of manufacture.With the progress of society and the development of science and technology, production line towards automation and intelligence direction
Development.But production line is large number of, that there are production efficiencys is low for most of production lines, and yield and quality are unstable, lacks data
The problems such as carrying out analysis improvement and retrospect is unfavorable for long term growth and promotes competitiveness.Therefore, the present invention provides a kind of production line
Data monitoring analysis system.
Summary of the invention
The purpose of the present invention is to provide a kind of production line data monitoring analysis systems, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of production line data monitoring analysis system, including data acquisition module, data analysis module, quality pre-alert module, deposit
It stores up module, one-chip computer module, video monitoring system, power module, execute system control unit, network module and data server
Module；The data acquisition module, video monitoring system, power module, executes system control unit and net at data analysis module
Network module is connected to one-chip computer module；Data server module is connect with network module, and quality pre-alert module is connected to data
Analysis module, data analysis module are connected to data acquisition module, and data acquisition module is connected to memory module.
As a further solution of the present invention: the network module includes VPN Virtual Private Network, Industrial Ethernet and public affairs
Net.
As a further solution of the present invention: the data server module include factory's vpn server, WEB server,
Remote data server and access terminal；VPN Virtual Private Network one end is connected to factory's vpn server, VPN Virtual Private Network
The network other end is connected to WEB server, and public network is connect with access terminal；
As a further solution of the present invention: the one-chip computer module includes reset circuit, single-chip microcontroller and crystal oscillating circuit, single-chip microcontroller
It is connect respectively with reset circuit and crystal oscillating circuit.
As a further solution of the present invention: further include module of changing the line of production, the data acquisition module, data analysis module,
Quality pre-alert module and memory module are connected to module of changing the line of production.
As a further solution of the present invention: further including man-machine interface, man-machine interface is connected to one-chip computer module.
As a further solution of the present invention: the single-chip microcontroller uses STM32F107VBT6.
As a further solution of the present invention: the video monitoring system uses video camera.
Compared with prior art, the beneficial effects of the present invention are:
Production line data monitoring analysis system design of the invention rationally, can acquire the production process information and life on production line
The data information of product is produced, and analyzes production process information to detect whether production line is at normal operating conditions and analysis
Whether reason data information is qualified to detect production product, and can realize quality pre-alert；Production line data can also be converged simultaneously
Always, relevant data analysis and process is carried out as needed.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of production line data monitoring analysis system.
Fig. 2 is that the connection structure of network module and data server module is illustrated in production line data monitoring analysis system
Figure.
Fig. 3 is the structural schematic diagram of one-chip computer module in production line data monitoring analysis system.
Wherein: 1- changes the line of production module；2- data acquisition module；3- data analysis module；4- quality pre-alert module；5- stores mould
Block；6- man-machine interface；7- one-chip computer module；8- video monitoring system；9- power module；10- executes system control unit；11-
Network module；12- data server module；13- reset circuit；14- single-chip microcontroller；15- crystal oscillating circuit；16-VPN Virtual Private Network
Network；17- Industrial Ethernet；18- public network；19- factory vpn server；20-WEB server；21- remote data server；22-
Access terminal.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
Embodiment 1
Please refer to Fig. 1-3, a kind of production line data monitoring analysis system, including data acquisition module 2, data analysis module 3, matter
It measures warning module 4, memory module 5, man-machine interface 6, one-chip computer module 7, video monitoring system 8, power module 9, execute system
Control unit 10, network module 11 and data server module 12；It is the data acquisition module 2, data analysis module 3, man-machine
Interface 6, video monitoring system 8, power module 9, execution system control unit 10 and network module 11 are connected to single-chip microcontroller mould
Block 7；Data server module 12 is connect with network module 11, and quality pre-alert module 4 is connected to data analysis module 3, data point
Analysis module 3 is connected to data acquisition module 2, and data acquisition module 2 is connected to memory module 5；
Data acquisition module 2 for acquiring the production process information on production line and producing the data information of product, and will give birth to
It produces procedural information and data information is sent to data analysis module 3；Data analysis module 3, for receiving production process information
And data information, and production process information is analyzed to detect whether production line is in normal operating conditions and analysis processing number
It is believed that whether breath is qualified to detect production product, and processing result is sent to quality pre-alert module 4；Quality pre-alert module 4 is used
In receive processing as a result, and analyze it, if processing result be production process it is improper and/or production product it is unqualified
It then alarms, and passes through 6 display alarm information of man-machine interface；Memory module 5, for storing production process information and data
Information；And the information of acquisition is sent to one-chip computer module 7 by data acquisition module 2, data analysis module 3 will analyze result and send
To one-chip computer module 7；Video monitoring system 8, video monitoring system 8 use video camera, believe for monitoring video around production line
Breath；Power module 9, for providing electricity to whole system；System control unit 10 is executed, for sending out in quality pre-alert module 4
Out when alarm signal, control system power-off stops working.
The network module 11 includes VPN Virtual Private Network 16, Industrial Ethernet 17 and public network 18；The data service
Device module 12 includes factory's vpn server 19, WEB server 20, remote data server 21 and access terminal 22；VPN is virtual
16 one end of dedicated network is connected to factory's vpn server 19, and 16 other end of VPN Virtual Private Network is connected to WEB server 20,
Public network 18 is connect with access terminal 22；
Creation data information is sent to Ethernet 17 by one-chip computer module 7, and VPN Virtual Private Network 16 is used for Industrial Ethernet
The 17 creation data information received are transferred on factory's vpn server 19, and realize data exchange.Public network 18 is used for factory
Vpn server 17 is connected with access terminal 22 and remote data server 21, and carries out data exchange.Factory's vpn server
19 and WEB server 20 be factory management hierarchical data server, mainly production line data is summarized and is transmitted, according to need
Carry out relevant data analysis and process.Remote data server 21 is the data server of high-level, by different places
Production line data is collected and handles, and issues command adapted thereto as needed, and command adapted thereto is carried out by access terminal.
Embodiment 2
On the basis of embodiment 1.The one-chip computer module 7 includes reset circuit 13, single-chip microcontroller 14 and crystal oscillating circuit 15, monolithic
Machine 14 is connect with reset circuit 13 and crystal oscillating circuit 15 respectively.Single-chip microcontroller need to have Flash, RAM, timer, house dog, RTC,
ADC, DAC, GPIO, SPI, I2C, USART resource.This example single-chip microcontroller uses STM32F107VBT6.
Embodiment 3
On the basis of embodiment 1.It further include module 1 of changing the line of production, the data acquisition module 2, data analysis module 3, quality are pre-
Alert module 4 and memory module 5 are connected to module 1 of changing the line of production.Module of changing the line of production 1, for from be stored in advance production product information number
According to production product information is obtained in library, production equipment tooling letter is obtained from the database that production equipment tooling information is stored in advance
Breath；And analyze production product information and production equipment tooling information generation change the line of production trigger signal driving production line completion change the line of production.
The working principle of the invention is: data acquisition module 2, for acquiring production process information and life on production line
The data information of product is produced, and production process information and data information are sent to data analysis module 3；Data analysis module
3, for receiving production process information and data information, and production process information is analyzed to detect whether production line is in normal
Whether working condition and analyzing and processing data information are qualified to detect production product, and processing result is sent to quality pre-alert
Module 4；Quality pre-alert module 4, for receive processing as a result, and analyze it, if processing result be production process it is non-
Normal and/or production product is unqualified, alarms, and passes through 6 display alarm information of man-machine interface；Memory module 5, is used for
Store production process information and data information；And the information of acquisition is sent to one-chip computer module 7 by data acquisition module 2, number
One-chip computer module 7 is sent to by result is analyzed according to analysis module 3；Video monitoring system 8 is believed for monitoring video around production line
Breath；Power module 9, for providing electricity to whole system；System control unit 10 is executed, for sending out in quality pre-alert module 4
Out when alarm signal, control system power-off stops working.Creation data information is sent to Ethernet 17, VPN by one-chip computer module 7
Virtual Private Network 16 is used to the creation data information that Industrial Ethernet 17 receives being transferred to factory's vpn server 19,
And realize data exchange.Public network 18 is connected for factory's vpn server 17 with access terminal 22 and remote data server 21,
And carry out data exchange.Factory's vpn server 19 and WEB server 20 are factory management hierarchical data server, mainly to life
Producing line data are summarized and are transmitted, and carry out relevant data analysis and process as needed.Remote data server 21 is height
The production line data of different places is collected and is handled, issues command adapted thereto, phase as needed by the data server of level
It should instruct and be carried out by access terminal.
It should be strongly noted that data acquisition module 2 in the application, data analysis module 3, quality pre-alert module 4, depositing
It stores up module 5, man-machine interface 6, one-chip computer module 7, video monitoring system 8, power module 9, execute system control unit 10, network
Module 11 and data server module 12 are the application of the prior art, and the connection relationship between each module is the innovation of the application
Point, efficiently solves production line there are production efficiencys low, and yield and quality are unstable, lack data and carry out analysis improvement and chase after
The problems such as tracing back.
The preferred embodiment of the patent is described in detail above, but this patent is not limited to above-mentioned embodiment party
Formula within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective
Various changes can be made.
Claims (8)
1. a kind of production line data monitoring analysis system, which is characterized in that including data acquisition module (2), data analysis module
(3), quality pre-alert module (4), memory module (5), one-chip computer module (7), video monitoring system (8), power module (9), hold
Row system control unit (10), network module (11) and data server module (12)；The data acquisition module (2), data
Analysis module (3), power module (9), executes system control unit (10) and network module (11) at video monitoring system (8)
It is connected to one-chip computer module (7)；Data server module (12) is connect with network module (11), quality pre-alert module (4) connection
To data analysis module (3), data analysis module (3) is connected to data acquisition module (2), and data acquisition module (2) is connected to
Memory module (5).
2. production line data monitoring analysis system according to claim 1, which is characterized in that network module (11) packet
Include VPN Virtual Private Network (16), Industrial Ethernet (17) and public network (18).
3. production line data monitoring analysis system according to claim 2, which is characterized in that the data server module
It (12) include factory's vpn server (19), WEB server (20), remote data server (21) and access terminal (22)；VPN
Virtual Private Network (16) one end is connected to factory's vpn server (19), and VPN Virtual Private Network (16) other end is connected to
WEB server (20), public network (18) are connect with access terminal (22).
4. production line data monitoring analysis system according to claim 1, which is characterized in that the one-chip computer module (7)
Including reset circuit (13), single-chip microcontroller (14) and crystal oscillating circuit (15), single-chip microcontroller (14) respectively with reset circuit (13) and crystal oscillator
Circuit (15) connection.
5. production line data monitoring analysis system according to claim 1, which is characterized in that it further include change the line of production module (1),
The data acquisition module (2), data analysis module (3), quality pre-alert module (4) and memory module (5) are connected to and change the line of production
Module (1).
6. production line data monitoring analysis system according to claim 1, which is characterized in that it further include man-machine interface (6),
Man-machine interface (6) is connected to one-chip computer module (7).
7. production line data monitoring analysis system according to claim 1, which is characterized in that the single-chip microcontroller uses
STM32F107VBT6。
8. production line data monitoring analysis system according to claim 1, which is characterized in that the video monitoring system is adopted
Use video camera.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811005120.5A CN109062165A (en) | 2018-08-30 | 2018-08-30 | A kind of production line data monitoring analysis system |
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| CN201811005120.5A CN109062165A (en) | 2018-08-30 | 2018-08-30 | A kind of production line data monitoring analysis system |
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| CN109358561A (en) * | 2018-12-19 | 2019-02-19 | 济南华富锻造有限公司 | A kind of control system of frotton production line automation production |
| CN110908345A (en) * | 2019-11-06 | 2020-03-24 | 苏州朗威电子机械股份有限公司 | Monitoring feedback system for server cabinet production |
| CN111752232A (en) * | 2019-03-28 | 2020-10-09 | 惠州城市职业学院(惠州商贸旅游高级职业技术学校) | Automatic detection system applied to production line and detection method thereof |
| CN112799360A (en) * | 2020-12-31 | 2021-05-14 | 上汽通用五菱汽车股份有限公司 | Quality data monitoring and early warning system |
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Application publication date: 20181221 |