CN110908345A - Monitoring feedback system for server cabinet production - Google Patents
Monitoring feedback system for server cabinet production Download PDFInfo
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- CN110908345A CN110908345A CN201911073574.0A CN201911073574A CN110908345A CN 110908345 A CN110908345 A CN 110908345A CN 201911073574 A CN201911073574 A CN 201911073574A CN 110908345 A CN110908345 A CN 110908345A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 73
- 238000012544 monitoring process Methods 0.000 title claims abstract description 24
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- 238000006243 chemical reaction Methods 0.000 claims description 11
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
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- G05B2219/32368—Quality control
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a monitoring feedback system for server cabinet production, which comprises a data acquisition system, a flow tracking system, a fault reporting system and a feedback processing center, wherein the data acquisition system is used for acquiring a data file; the invention monitors the on-off information of the circuit, the running parameters of the equipment and the network quality data in the production system in real time through the data acquisition system, and can automatically switch when the circuit or the network fails according to the requirement; meanwhile, early warning reminding is carried out when the equipment is abnormally changed, so that a stable production system is conveniently provided; the dynamic production flow direction and the production progress state of the unbatched orders are mastered in real time through a flow tracking system, and meanwhile, quality detection data of each link are acquired, so that a macroscopic quality detection report is generated conveniently, and the production flow direction, the production progress and the production quality of the product are mastered in real time; the system is convenient to provide timely and effective feedback information, provides comprehensive monitoring information for producers, and is convenient to carry out macroscopic regulation and control on a production system.
Description
Technical Field
The invention relates to the field of server cabinet production, in particular to a monitoring feedback system for server cabinet production.
Background
The server cabinet is used for combining and installing a panel, a plug-in box, electronic elements, devices, mechanical parts and components to form an integral installation box. The server cabinet is composed of a frame and a cover plate (door), generally has a cuboid shape, and is placed on the ground. It provides adaptive environment and safety protection for normal operation of electronic equipment. This is next to the system level one level assembly. Cabinets without an enclosure structure are referred to as racks. The server cabinet has good technical performance. The structure of the cabinet should have good rigidity and strength and good performance of electromagnetic isolation, grounding, noise isolation, ventilation and heat dissipation, etc. In addition, the server cabinet should have vibration resistance, impact resistance, corrosion resistance, dust prevention, water prevention, radiation protection and other properties so as to ensure stable and reliable operation of the equipment.
At present, the independence among all production links on a server cabinet production line is large, and the progress and the yield of each link cannot be macroscopically regulated according to the order quantity; meanwhile, in the whole production system, the fault of each link cannot be effectively fed back in time.
Disclosure of Invention
The present invention is directed to a monitoring feedback system for server rack production, which solves the above problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a monitoring feedback system for server cabinet production comprises a data acquisition system, a flow tracking system, a fault reporting system and a feedback processing center;
the data acquisition system comprises a line on-off signal acquisition module, an equipment operation parameter acquisition module and a network quality monitoring module; the circuit on-off signal acquisition module is used for acquiring on-off state information of each circuit in the production process in real time and sending the on-off state information to the fault reporting system; the equipment operation parameter acquisition module is connected with an equipment monitoring system in the production workshop and used for acquiring operation parameters of each equipment in the operation process and sending the operation parameters to the fault reporting system; the network quality monitoring module is used for diagnosing the network on-off state and the network signal quality information in the production area in real time and sending the information to the fault reporting system;
the process tracking system comprises a production link tracking module, a progress tracking module and a quality detection module, wherein:
the production link tracking module is used for tracking and recording the flow direction of each link in the production process of the server cabinet and comprises an order entry unit, a drawing unit, a blanking unit, a stamping unit, a bending forming unit, a welding forming unit, a surface processing unit, a plastic spraying unit and an assembling forming unit;
the progress tracking module is used for acquiring the production progress of each link and comprises a finished output recording unit, a production time recording unit and a residual product amount reporting unit;
the quality detection module is used for acquiring quality detection information after each production link is finished and sending the quality detection information to the feedback processing center;
the fault reporting system comprises a data receiving module, a central processing module and an early warning module; the data receiving module is connected with the output end of the data acquisition system and is used for acquiring data information submitted by each system; the central processing module analyzes and processes the network big data, identifies and extracts abnormal data information, and sends the abnormal data information to the early warning module and the feedback processing center; the early warning module makes corresponding early warning reminding according to the fault information;
the feedback processing center comprises a data storage module, an information conversion module and an execution driving and controlling module; the data storage module and the information conversion module are used for receiving data information in each system and performing conversion analysis processing; the execution driving and controlling module is used for issuing an execution command according to the reported information.
As a preferred scheme of the present invention, the data acquisition system includes a standby switching module, specifically including a standby circuit switching unit and a standby network switching unit, for performing automatic switching when a circuit or network fails.
As a preferred scheme of the present invention, the process tracking system includes a GPRS positioning sensor circulating with each batch of orders and a photoelectric counter arranged on a production line of each link.
As a preferred scheme of the present invention, the feedback processing center further includes a large screen display module for performing large screen display on data fed back by each system, and specifically includes a model building unit for performing visual display in a form of generating a chart from data fed back by the process tracking system.
As a preferred scheme of the present invention, the early warning module includes an acousto-optic flashing unit, a voice broadcasting unit and an early warning mode switching unit, and is configured to switch different early warning modes according to different fault information.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention monitors the on-off information of the circuit, the running parameters of the equipment and the network quality data in the production system in real time through the data acquisition system, can automatically switch when the circuit or the network fails according to the requirement, keeps the good working state of the production line and ensures the good data transmission state in the system; meanwhile, the early warning is carried out when the equipment is abnormally changed, so that a stable production system is convenient to provide.
2. The invention uses the flow tracking system to master the production dynamic flow direction and the production progress state of the unbatched orders in real time, and simultaneously obtains the quality detection data of each link, thereby being convenient for generating a macroscopic quality detection report and mastering the production behavior, progress and production quality of the product in real time.
3. The invention reports the problems in the production process in time by arranging the fault reporting system to be matched with the feedback processing center, and simultaneously, the feedback processing center makes a feedback execution command in time after analyzing and processing, thereby being convenient to provide timely and effective feedback information, providing comprehensive monitoring information for producers and being convenient to carry out macroscopic regulation and control on the production system.
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Fig. 1 is a schematic view of the overall structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a monitoring feedback system for server cabinet production comprises a data acquisition system, a flow tracking system, a fault reporting system and a feedback processing center;
the data acquisition system comprises a line on-off signal acquisition module, an equipment operation parameter acquisition module and a network quality monitoring module; the circuit on-off signal acquisition module is used for acquiring on-off state information of each circuit in the production process in real time and sending the on-off state information to the fault reporting system; the equipment operation parameter acquisition module is connected with an equipment monitoring system in the production workshop and used for acquiring operation parameters of each equipment in the operation process and sending the operation parameters to the fault reporting system; the network quality monitoring module is used for diagnosing the network on-off state and the network signal quality information in the production area in real time and sending the information to the fault reporting system;
the process tracking system comprises a production link tracking module, a progress tracking module and a quality detection module, wherein:
the production link tracking module is used for tracking and recording the flow direction of each link in the production process of the server cabinet and comprises an order entry unit, a drawing unit, a blanking unit, a stamping unit, a bending forming unit, a welding forming unit, a surface processing unit, a plastic spraying unit and an assembling forming unit;
the progress tracking module is used for acquiring the production progress of each link and comprises a finished output recording unit, a production time recording unit and a residual product amount reporting unit;
the quality detection module is used for acquiring quality detection information after each production link is finished and sending the quality detection information to the feedback processing center;
the fault reporting system comprises a data receiving module, a central processing module and an early warning module; the data receiving module is connected with the output end of the data acquisition system and is used for acquiring data information submitted by each system; the central processing module analyzes and processes the network big data, identifies and extracts abnormal data information, and sends the abnormal data information to the early warning module and the feedback processing center; the early warning module makes corresponding early warning reminding according to the fault information;
the feedback processing center comprises a data storage module, an information conversion module and an execution driving and controlling module; the data storage module and the information conversion module are used for receiving data information in each system and performing conversion analysis processing; the execution driving and controlling module is used for issuing an execution command according to the reported information.
Further, the data acquisition system comprises a standby switching module, specifically comprises a standby circuit switching unit and a standby network switching unit, and is used for automatically switching when a circuit or network fails.
Furthermore, the flow tracking system comprises a GPRS positioning sensor circulating along with each batch of orders and a photoelectric counter arranged on a production line of each link.
Further, the feedback processing center further comprises a large screen display module for displaying the data fed back by each system on a large screen, and specifically comprises a model building unit for visually displaying the data fed back by the flow tracking system in a chart generating mode.
Further, the early warning module comprises an acousto-optic flashing unit, a voice broadcasting unit and an early warning mode conversion unit, and is used for switching different early warning modes according to different fault information.
The invention monitors the on-off information of the circuit, the running parameters of the equipment and the network quality data in the production system in real time through the data acquisition system, can automatically switch when the circuit or the network fails according to the requirement, keeps the good working state of the production line and ensures the good data transmission state in the system; meanwhile, the early warning is carried out when the equipment is abnormally changed, so that a stable production system is convenient to provide. The dynamic production flow direction and the production progress state of the unbatched orders are mastered in real time through the flow tracking system, and meanwhile, quality detection data of all links are acquired, so that a macroscopic quality detection report can be generated conveniently, and the production flow direction, the production progress and the production quality of the product can be mastered in real time. Through setting up trouble report system, cooperate with feedback processing center, in time report the problem that appears in the production process, feedback processing center analysis processes the back simultaneously and in time makes feedback execution command, is convenient for provide timely effectual feedback information, for the producer provides comprehensive monitoring information, be convenient for carry out the macroscopical regulation and control to the production system and be worth noticing: the whole device realizes control over the device through the master control button, and the device matched with the control button is common equipment, belongs to the existing mature technology, and is not repeated for the electrical connection relation and the specific circuit structure.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A monitoring feedback system for server cabinet production is characterized by comprising a data acquisition system, a flow tracking system, a fault reporting system and a feedback processing center;
the data acquisition system comprises a line on-off signal acquisition module, an equipment operation parameter acquisition module and a network quality monitoring module; the circuit on-off signal acquisition module is used for acquiring on-off state information of each circuit in the production process in real time and sending the on-off state information to the fault reporting system; the equipment operation parameter acquisition module is connected with an equipment monitoring system in the production workshop and used for acquiring operation parameters of each equipment in the operation process and sending the operation parameters to the fault reporting system; the network quality monitoring module is used for diagnosing the network on-off state and the network signal quality information in the production area in real time and sending the information to the fault reporting system;
the process tracking system comprises a production link tracking module, a progress tracking module and a quality detection module, wherein:
the production link tracking module is used for tracking and recording the flow direction of each link in the production process of the server cabinet and comprises an order entry unit, a drawing unit, a blanking unit, a stamping unit, a bending forming unit, a welding forming unit, a surface processing unit, a plastic spraying unit and an assembling forming unit;
the progress tracking module is used for acquiring the production progress of each link and comprises a finished output recording unit, a production time recording unit and a residual product amount reporting unit;
the quality detection module is used for acquiring quality detection information after each production link is finished and sending the quality detection information to the feedback processing center;
the fault reporting system comprises a data receiving module, a central processing module and an early warning module; the data receiving module is connected with the output end of the data acquisition system and is used for acquiring data information submitted by each system; the central processing module analyzes and processes the network big data, identifies and extracts abnormal data information, and sends the abnormal data information to the early warning module and the feedback processing center; the early warning module makes corresponding early warning reminding according to the fault information;
the feedback processing center comprises a data storage module, an information conversion module and an execution driving and controlling module; the data storage module and the information conversion module are used for receiving data information in each system and performing conversion analysis processing; the execution driving and controlling module is used for issuing an execution command according to the reported information.
2. A monitoring feedback system for server rack production as claimed in claim 1, wherein: the data acquisition system comprises a standby switching module, specifically comprises a standby circuit switching unit and a standby network switching unit, and is used for automatically switching when a circuit or network fails.
3. A monitoring feedback system for server rack production as claimed in claim 1, wherein: the flow tracking system comprises a GPRS positioning sensor circulating along with each batch of orders and photoelectric counters arranged on production lines of all links.
4. A monitoring feedback system for server rack production as claimed in claim 1, wherein: the feedback processing center also comprises a large-screen display module which is used for displaying data fed back by each system on a large screen, and specifically comprises a model construction unit which is used for generating a chart from the data fed back by the flow tracking system and visually displaying the chart.
5. A monitoring feedback system for server rack production as claimed in claim 1, wherein: the early warning module comprises an acousto-optic flashing unit, a voice broadcasting unit and an early warning mode conversion unit and is used for switching different early warning modes according to different fault information.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117519039A (en) * | 2023-11-28 | 2024-02-06 | 滨州泽郦精密金属科技有限公司 | Metal part production management system |
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| CN117519039A (en) * | 2023-11-28 | 2024-02-06 | 滨州泽郦精密金属科技有限公司 | Metal part production management system |
| CN117519039B (en) * | 2023-11-28 | 2024-05-24 | 滨州泽郦精密金属科技有限公司 | Metal part production management system |
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