CN201857434U - 卷对卷连续垂直式高电流电镀机台 - Google Patents
卷对卷连续垂直式高电流电镀机台 Download PDFInfo
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- CN201857434U CN201857434U CN2010205861112U CN201020586111U CN201857434U CN 201857434 U CN201857434 U CN 201857434U CN 2010205861112 U CN2010205861112 U CN 2010205861112U CN 201020586111 U CN201020586111 U CN 201020586111U CN 201857434 U CN201857434 U CN 201857434U
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- 238000009713 electroplating Methods 0.000 title claims abstract description 24
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 8
- 238000002347 injection Methods 0.000 claims abstract description 7
- 239000007924 injection Substances 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 239000000243 solution Substances 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000007747 plating Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
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- 125000004429 atoms Chemical group 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound 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[Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
Abstract
本实用新型提供一种卷对卷连续垂直式高电流电镀机台，包括一送料卷筒机具有一送料卷筒。一收料卷筒机具有一收料卷筒，该送料卷筒机与该收料卷筒机之间形成垂直输送一软性电路板的一输送路径。一电镀设备，具有一主槽、两不溶性阳极、两阳极遮板、至少一注入单元、一阴极及两喷管，该主槽具有一底壁和垂直该底壁的侧壁，该主槽用以放置一电镀液，该两喷管分别与该主槽的侧壁形成一阳极区，该两喷管之间形成一阴极区，该阴极位于该阴极区内。该电镀设备位于该输送路径上。至少一该注入单元将一光泽剂注入该主槽内，并且通以高电流密度4.3ASD及搭配该不溶性阳极的设定，配合该阳极遮板的布置及其板面设计，用于增加产品良率进而提高产品输出效益。
Description
卷对卷连续垂直式高电流电镀机台
技术领域
[0001] 本实用新型涉及一种电镀机台，特别是指一种利用卷对卷连续垂直输送的方式， 使用不溶性阳极搭配高电流的模式，镀上金属铜于软性电路板的电镀机台。
背景技术
[0002] 高科技电子产品随着时间日新月异，电子产品除了要考虑降低成本外，将电子产 品缩小薄化更是现今消费市场最基本的需求。目前软性电路板已成为电子产品微化的重要 关键组件之一，藉由软性电路板易挠曲、低成本的特点，可大量用于精密电子产品的生产。 现今软性电路板的制程上，大多仍采用单张非连续式的输送模式，加工制程中，常因人为因 素易致使软性电路板刮伤及损坏，造成外观缺陷导致影响软性电路板的良率。于是如何改 善单张非连续式的输送模式所产生的缺点，将会是未来业界研究发展的课题之一。
[0003] 现有电镀软性电路板时，主要是把金属利用电化学方式镀于软性电路板表面上， 进而改变软性电路板表面的性质或尺寸。电镀的基本过程是将待镀物浸置于含欲镀物成分 的溶液中作为阴极，金属板作为阳极，电镀阳极可分为可溶性阳极及不溶性阳极，接直流电 源后，在待镀物上沉积出所需的镀层，但往往因为电流太高导致镀面不均勻。
[0004] 在软性电路板的制程中，通常会镀上铜或锡于软性电路板上。一般而言，电镀铜层 因其具有良好的导电性、导热性和机械延展性等优点而被广泛应用于电子产品领域。所以 现今要将电子产品微化，电镀铜技术已成为制程中不可或缺的关键环节之一，但经常电镀 作业中，因电镀液的浓度或电流密度太高导致气泡、烧焦的现象产生。
[0005] 传统软性电路板之电镀导通孔制程主要采用可溶性阳极，采用低电流密度 (2. 2ASD以下，ASD是一种电流密度的单位元，指每平方分米的安培数）的设定，整体生产效 率较低。
实用新型内容
[0006] 本实用新型的目的是，在于提供一种卷对卷连续垂直式高电流电镀机台，可改善 软性电路板的电镀导通孔制程中，采用可溶性阳极搭配低电流密度的设定，解决整体生产 效率较低的问题。
[0007] 本实用新型的另一目的，利用滚轮采卷对卷的输送方式，将可大幅改善单张非连 续式的输送模式，以及人为因素导致软性电路板外观上不良所产生的缺点。
[0008] 为了达成上述的目的，本实用新型提供一种卷对卷连续垂直式高电流电镀机台， 包括一送料卷筒机具有一送料卷筒。一收料卷筒机具有一收料卷筒，该送料卷筒机与该收 料卷筒机之间形成垂直输送一软性电路板的一输送路径。一电镀设备具有一主槽、两不溶 性阳极、两阳极遮板、至少一注入单元、一阴极及两喷管，该主槽具有一底壁和垂直该底壁 的侧壁，该主槽用以放置一电镀液，该两喷管分别与该主槽的侧壁形成一阳极区，该两阳极 遮板及该两不溶性阳极分别位于该阳极区内，该阳极遮板位于该喷管及该不溶性阳极之 间。该两喷管之间形成一阴极区，该阴极位于该阴极区内。该电镀设备位于该输送路径上。至少一该注入单元将一光泽剂注入该主槽内，并且通以高电流密度（4. 3ASD以上）及搭配 该不溶性阳极的设定，配合该阳极遮板的布置及其板面设计，用于增加产品良率进而提高 产品输出效益。
[0009] 本实用新型具有以下有益的效果：
[0010] 1.采用不溶性阳极及高电流密度（4. 3ASD以上）的高电流的设定，至少一该注入 单元注入适量的电镀光泽剂于主槽内，达到生产效率及产能提高的目的。
[0011] 2.可以利用滚轮采卷对卷的输送方式，全面采自动化设备，进而减少人力成本及
提升产品良率。
[0012] 3.利用垂直连续电镀的模式，取代传统单张非连续悬吊式电镀的模式。
[0013] 为使能更进一步了解本实用新型的特征及技术内容，请参阅以下有关本实用新型 的详细说明与附图，然而所附图式仅提供参考与说明用，并非用来对本实用新型加以限制。
附图说明
[0014] 图1为本实用新型卷对卷连续垂直式高电流电镀机台较佳实施例的立体示意图；
[0015] 图2为本实用新型卷对卷连续垂直式高电流电镀机台较佳实施例的电镀设备的 剖视图；
[0016] 图3为本实用新型卷对卷连续垂直式高电流电镀机台较佳实施例的喷管的俯视 图。
[0017]【主要组件符号说明】
[0018] 1 电镀设备[0019] 10 夹具[0020] 11 主槽[0021] 111 底壁[0022] 112 侧壁[0023] 12 不溶性阳极[0024] 13 阳极遮板[0025] 14 阴极[0026] 15 喷管[0027] 151 喷管板体[0028] 152 喷嘴[0029] 16 不溶性阳极夹具[0030] 17 注入单元[0031] 171 光泽剂[0032] 2 送料卷筒机[0033] 21 送料卷筒[0034] 3 收料卷筒机[0035] 31 收料卷筒[0036] 100 电镀液[0037] 200 软性电路板[0038] A 阳极区
[0039] B 阴极区
[0040] L 输送路径
具体实施方式
[0041] 请参阅图1所示，图1为本实用新型卷对卷连续垂直式高电流电镀机台第一实施 例的立体示意图。本实用新型提供一种卷对卷连续垂直式高电流电镀机台，包括一送料卷 筒机2具有一送料卷筒21。一收料卷筒机3具有一收料卷筒31，该送料卷筒机2与该收料 卷筒机3之间形成垂直输送一软性电路板200的一输送路径L。
[0042] 请参阅图2所示，图2为本实用新型卷对卷连续垂直式高电流电镀机台较佳实施 例的电镀设备的剖视图。一电镀设备1具有一主槽11、两不溶性阳极12、两阳极遮板13、 至少一注入单元17、一阴极14及两喷管15，该主槽11具有一底壁111和垂直该底壁111 的侧壁112，该主槽11用以放置一电镀液100，该两喷管15分别与该主槽11的侧壁112形 成一阳极区A，该两阳极遮板13及该两不溶性阳极12分别位于该阳极区A内，该阳极遮板 13位于该喷管及该不溶性阳极12之间。该两喷管15之间形成一阴极区B，该阴极14位于 该阴极区B内，其中该阴极14呈一凹状。该喷管15互相平行且垂直设于该主槽11的底壁 111上。该两阳极遮板13互相平行且垂直设于该主槽11的底壁111上。该电镀设备1位 于该输送路径L上。至少一该注入单元17将一光泽剂171注入该主槽11内，并且通以高 电流密度（4. 3ASD以上）及搭配该不溶性阳极12的设定，配合该阳极遮板13的布置及其 板面设计，用于增加产品良率进而提高产品输出效益。
[0043] 该不溶性阳极12为石墨、钛网、钛网镀钼或合金钛网，本实用新型不以此设限。
[0044] 该阳极遮板13为一实心板体，并且该阳极遮板13在本实用新型中的总高度为 90mm，但不以此设限。
[0045] 该喷管15装设一帮浦（图略)将该电镀液100以高压的方式喷入该软性电路板 200上许多通孔或盲孔内，使得该软性电路板200的板面中部和边缘得到较均勻的镀铜层。
[0046] 该电镀设备1进一步包括一夹具10及两不溶性阳极夹具16。该夹具10位于该阴 极区B内，其中该夹具10用于夹持该软性电路板200。该两不溶性阳极夹具16分别位于该 阳极区A内，其中该不溶性阳极夹具16用于夹持该不溶性阳极12。
[0047] 请参阅图3所示，图3为本实用新型卷对卷连续垂直式高电流电镀机台较佳实施 例的喷管的俯视图。该喷管15具有一喷管板体151，该喷管板体151设有多个喷嘴152， 该多个喷嘴152呈两直线平行且交错排列设于该喷管板体151上，该多个喷嘴152直径为 Ψ1. 1mm，总共262个该喷嘴152设于该喷管板体151上，但不以此设限。
[0048] 再请参阅图1及图2，该送料卷筒机2的送料卷筒21柱面上垂直卷绕该软性电路 板200进行送料，经该电镀设备1中进行电镀作业。将待镀的该软性电路板200输送于该 阴极14上。以含欲镀金属铜离子的该电镀液100置于该主槽11内，打开该电镀设备1的 电源后通以电流，该喷管15将该电镀液100以高压喷入该软性电路板200上，该电镀液100 中的金属铜离子会还原成原子，还原后的金属铜会积聚在待镀的该软性电路板200的通孔 或盲孔上。
[0049] 进行电镀的制程时，该电镀液100可自由流动于该软性电路板200表面未被该阳极遮板13遮蔽的部份。该软性电路板200表面被遮蔽的部份，则不能自由流动。藉此可使 该软性电路板200被遮蔽的部份，金属镀膜的厚度变小，进而减少电镀材料的成本。
[0050] 本实用新型添加适量的光泽剂明显可将该软性电路板200的板面粗糙度降低或 是改变镀铜层的延展性或抗拉强度等，并且搭配高电流（4. 3ASD以上）及该不溶性阳极12 的设定，以及该阳极遮板13的布置及其板面设计，可大幅提高生产效率。
[0051] 该阳极遮板13可针对该软性电路板200线路布局设计的需求，进而改变该阳极遮 板13的高度。
[0052] 进行完电镀作业后，该软性电路板200垂直卷绕至该收料卷筒机3的收料卷筒31 柱面上进行收料的步骤。以上为本实用新型卷对卷连续垂直式高电流电镀机台的作业流程。
[0053] 综上所述，本实用新型具有下列诸项优点：
[0054] 1.采用滚轮卷对卷的方式输送该软性电路板200，可大幅改善人为因素进而导致 该软性电路板200的外观上不良缺陷（如压痕、刮损）。
[0055] 2.全面采用自动化生产设备，减少人力成本的支出并且提高产品的整体良率。
[0056] 3.利用垂直连续电镀的模式，取代传统单张非连续悬吊式电镀的模式。
[0057] 4.光泽剂171酌量添加于该电镀液100中，可大幅改善该软性电路板200的板面 粗糙度降低，或是改变镀铜层的延展性或抗拉强度等。
[0058] 5.搭配高电流（4. 3ASD以上）及该不溶性阳极12的设定，及该阳极遮板13的布 置及其板面设计，可明显大幅提高生产效率。
[0059] 6.该喷管15以高压喷入该电镀液100于该软性电路板200上，使得该软性电路板 200的板面中部和边缘得到较均勻的镀铜层。
[0060] 惟以上所述仅为本实用新型的较佳实施例，非意欲局限本实用新型的专利保护范 围，故举凡运用本实用新型说明书及图式内容所为的等效变化，均同理皆包含于本实用新 型的权利保护范围内，合予陈明。
Claims (7)
1. 一种卷对卷连续垂直式高电流电镀机台，其特征在于，包括：一送料卷筒机，具有一送料卷筒；一收料卷筒机，具有一收料卷筒，该送料卷筒机与该收料卷筒机之间形成垂直输送一 软性电路板的一输送路径；一电镀设备，具有一主槽、两不溶性阳极、两阳极遮板、至少一注入单元、一阴极及两喷 管，该主槽具有一底壁和垂直该底壁的侧壁，该主槽用以放置一电镀液，该两喷管分别与该 主槽的侧壁形成一阳极区，该两阳极遮板及该两不溶性阳极分别位于该阳极区内，该阳极 遮板位于该喷管及该不溶性阳极之间，该两喷管之间形成一阴极区，该阴极位于该阴极区 内，该电镀设备位于该输送路径上，至少一该注入单元将一光泽剂注入该主槽内，并且通以 高电流密度及搭配该不溶性阳极的设定，配合该阳极遮板的布置及其板面设计，用于增加 产品良率进而提高产品输出效益。
2.根据权利要求1所述的卷对卷连续垂直式高电流电镀机台，其特征在于，其中该电 镀设备通以4. 3安培/平方分米以上的高电流密度。
3.根据权利要求1所述的卷对卷连续垂直式高电流电镀机台，其特征在于，进一步包 括一夹具位于该阴极区内，其中该夹具用于夹持该软性电路板。
4.根据权利要求1所述的卷对卷连续垂直式高电流电镀机台，其特征在于，进一步包 括两不溶性阳极夹具分别位于该阳极区内，该不溶性阳极夹具用于夹持该不溶性阳极。
5.根据权利要求1所述的卷对卷连续垂直式高电流电镀机台，其特征在于，其中该喷 管具有一喷管板体，该喷管板体设有多个喷嘴，该多个喷嘴呈两直线平行且交错排列设于 该喷管板体上。
6.根据权利要求5所述的卷对卷连续垂直式高电流电镀机台，其特征在于，其中该喷 管互相平行且垂直设置于该主槽的底壁上。
7.根据权利要求1所述的卷对卷连续垂直式高电流电镀机台，其特征在于，其中该两 阳极遮板为一实心板体，并且该两阳极遮板互相平行且垂直设置于该主槽的底壁上。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102851716A (zh) * | 2011-06-29 | 2013-01-02 | 加贺开发科技有限公司 | 电镀装置 |
| CN103628120A (zh) * | 2012-08-27 | 2014-03-12 | 郭明宏 | 电镀辅助板及应用其的电镀设备 |
| CN107723766A (zh) * | 2016-08-10 | 2018-02-23 | 凯基有限公司 | 用于软性电路板的卷对卷双面电解镀铜装置及其镀铜方法 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102851716A (zh) * | 2011-06-29 | 2013-01-02 | 加贺开发科技有限公司 | 电镀装置 |
| CN102851716B (zh) * | 2011-06-29 | 2016-03-09 | 鼎展电子股份有限公司 | 挠性覆铜板电镀装置 |
| CN103628120A (zh) * | 2012-08-27 | 2014-03-12 | 郭明宏 | 电镀辅助板及应用其的电镀设备 |
| CN107723766A (zh) * | 2016-08-10 | 2018-02-23 | 凯基有限公司 | 用于软性电路板的卷对卷双面电解镀铜装置及其镀铜方法 |
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