CN201803590U - Novel environment-friendly kiln utilizing waste heat produced in charcoal calcination process for generating vapor - Google Patents
Novel environment-friendly kiln utilizing waste heat produced in charcoal calcination process for generating vapor Download PDFInfo
- Publication number
- CN201803590U CN201803590U CN2010201389724U CN201020138972U CN201803590U CN 201803590 U CN201803590 U CN 201803590U CN 2010201389724 U CN2010201389724 U CN 2010201389724U CN 201020138972 U CN201020138972 U CN 201020138972U CN 201803590 U CN201803590 U CN 201803590U
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- Prior art keywords
- kiln
- charcoal
- wall
- water
- vapor
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- Expired - Fee Related
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- 239000003610 charcoal Substances 0.000 title claims abstract description 32
- 239000002918 waste heat Substances 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title abstract description 12
- 238000001354 calcination Methods 0.000 title abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims abstract description 7
- 238000003466 welding Methods 0.000 claims abstract description 3
- 238000003763 carbonization Methods 0.000 claims description 24
- 210000000038 chest Anatomy 0.000 claims description 22
- 241000221988 Russula cyanoxantha Species 0.000 claims description 13
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 4
- 239000000446 fuel Substances 0.000 abstract description 24
- 238000007789 sealing Methods 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 description 9
- 235000019504 cigarettes Nutrition 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Coke Industry (AREA)
Abstract
The utility model discloses a novel environment-friendly kiln utilizing waste heat produced in the charcoal calcination process for generating vapor. The kiln comprises a kiln body, a kiln door, a chimney, a kiln car track and a kiln car. The kiln is characterized in that the kiln body is formed by hermetically sealing and welding an arch-shaped kiln inner wall (1) and a kiln outer wall (2) through steel components; a vapor tank (3) is arranged at the top part of the kiln outer wall; a water container (4) is arranged between the kiln inner wall (1) and the kiln outer wall (2); the bottom part of the vapor tank (3) is communicated with the upper part of the water container (4); the bottom part of the water container (4) is communicated with the water outlet of a water pump (5); and a thermal insulation layer is arranged on the outer side of the kiln outer wall (2). Water in the water container is heated and generates a large amount of water vapor during the charcoal calcination process; the water vapor is collected into the vapor tank at the top part of the kiln outer wall, and is output through a vapor output pipe for being widely used; and a fuel igniting area, a hot fire burning area and a charcoal calcination area are arranged in the kiln, and are used for enabling the charcoal to be burned sequentially and circularly. The kiln has the advantages of good environment-friendly performance, high charcoal sequential burning efficiency and good quality.
Description
Technical field
The utility model relates to charcoal made equipment, especially a kind of novel environment friendly waste heat wheel charcoal-burner kiln.
Background technology
Traditional charcoal kiln all is cellar or civil engineering structure, is that simple loading of kiln, kiln discharge fired charcoal, and in this process, all fuel combustion liberated heats all run off and wasted, and do not have scientific and reasonable using.Give off a large amount of smog and dust and bring harmful effect to environment.
Summary of the invention
In order to overcome the above-mentioned deficiency of conventional charcoal kiln; the utility model provides a kind of environment-friendly energy-saving wheel charcoal-burner chamber, under the situation of quality that has improved the charcoal calcining and quantity, also fully absorbs a large amount of waste heats; be used for heating water generates steam and be able to extensive use, environment is protected.
Described novel environment friendly waste heat wheel charcoal-burner kiln comprises kiln body, wicket, chimney, kiln car track, kiln car, it is characterized in that: the kiln body is made up of by a steel cun sub-seal welding arch-shaped kiln inwall, kiln outer wall, be provided with vapor can at kiln outer wall top, between kiln inwall and kiln outer wall, be provided with water container, the vapor can bottom is communicated with water container top, the water container bottom is communicated with the delivery port of water pump, and the kiln outer exterior wall is provided with heat-insulation layer.
The water inlet of described water pump is communicated with water tank by water pipe, and the bottom of water tank is higher than the arch-shaped top of kiln inwall.
Chimney passes the vapor can central through hole and is communicated with the kiln thorax, and the outlet flue that is respectively equipped with the steam output pipe that is communicated with it, safety valve, Pressure gauge, chimney on the vapor can is equipped with clarifier.
Be provided with the water level meter on water container top, the water container bottom also is provided with drainpipe.
Be provided with a plurality of air inlets in kiln thorax bottom, air inlet is communicated with the pressure fan outlet respectively, and kiln thorax bottom also is equipped with heat-insulation layer.Be equipped with flame-observing hole on wicket and the kiln wall.
Described arch-shaped kiln inwall and kiln outer wall all adopt boiler to make with the alloy steel plate.
Described charcoal kiln also is provided with the carbonization chamber, and indoor top of carbonization and bottom are respectively equipped with the steam input pipe, and bottom, carbonization chamber is equipped with the kiln car track, and two ends, carbonization chamber also are respectively equipped with removable door.
The beneficial effects of the utility model are: in the charcoal made process, kiln inwall by the steel water to water container that conducts heat, after water absorbs heat, can produce a large amount of steam, come together in the steaming device jar at kiln outer wall top, be able to extensive use by the output of steam output pipe road: the environmental protection and energy saving wheel burns in the charcoal kiln and is provided with the ignited fuel district, very hot oven combustion zone and charcoal calcining zone, being in aglow scorching hot state at charcoal calcining zone fuel can kiln discharge when basic smokeless enter the carbonization chamber and carries out carbonization, and new fuel kiln car enters the ignited fuel district, circulating combustion charcoal successively: the utility model not only environmental protection and energy saving is good, and charcoal wheel burning efficient height, quality is good.
Description of drawings
Fig. 1 is a structural representation of the present utility model,
Fig. 2 is an enforcement illustration of the present utility model.
Among the figure: 1-kiln inwall, 2-kiln outer wall, 3-vapor can, the 4-water container, 5-water pump, 6-water tank, the 7-water pipe, 8-chimney, 9-kiln thorax, the 10-steam output pipe, 11-safety valve, 12-Pressure gauge, 13-water level meter, 14-drainpipe, 15,16, the 17-air inlet, the 18-clarifier, 19-kiln car, 20,30,31-kiln car track, 21-wicket slide rail, 22-ignited fuel district, 23-very hot oven combustion zone, 24-charcoal calcining zone, 25, the 26-flame-observing hole, 27-charcoal stove, 28-carbonization chamber, the 29-Horizontal shifting platform, 32,33-Horizontal shifting platform track, 34-steel cun son.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.Among Fig. 1, described novel environment friendly waste heat wheel charcoal-burner kiln, comprise kiln body, wicket, chimney, kiln car track, kiln car, it is characterized in that: the kiln body is welded to form by a steel cun son 34 by arch- shaped kiln inwall 1,2 sealings of kiln outer wall, be provided with vapor can 3 at kiln outer wall top, be provided with water container 4 between kiln inwall 1 and kiln outer wall 2, vapor can 3 bottoms are communicated with water container 4 tops, water container 4 bottoms are communicated with the delivery port of water pump 5, and kiln outer wall 2 outsides are provided with heat-insulation layer.
The water inlet of described water pump 5 is communicated with water tank 6 by water pipe 7, and the bottom of water tank 6 is higher than the arch-shaped top of kiln inwall 1.
Chimney 8 passes vapor can 3 central through holes and is communicated with kiln thorax 9, and the outlet flue that is respectively equipped with the steam output pipe 10 that is communicated with it, safety valve 11, Pressure gauge 12, chimney 8 on the vapor can 3 is equipped with clarifier 18.
Be provided with water level meter 13 on water container 4 tops, the water container bottom also is provided with drainpipe 14.
Be provided with a plurality of air inlets 15,16,17 in kiln thorax 9 bottoms, air inlet 15,16,17 is communicated with the pressure fan outlet respectively, and kiln thorax 9 bottoms also are equipped with heat-insulation layer.
Described arch-shaped kiln inwall 1 and kiln outer wall 2 all adopt boiler to make with the alloy steel plate.
Described charcoal kiln also is provided with carbonization chamber 19, and carbonization chamber 19 inner tops and bottom are respectively equipped with the steam input pipe, and bottom, carbonization chamber is equipped with the kiln car track, and 19 two ends, carbonization chamber also are respectively equipped with removable door
Be equipped with flame-observing hole 25,26 on wicket and the kiln wall.
The inside and outside double-walled charcoal stove that the utility model is made with the alloy steel plate, the stove cross section is divided into two parts, top is an arch-shaped, the bottom is a square, between kiln inwall, the kiln outer wall certain distance is arranged, kiln inwall, kiln outer wall two also are to be connected with same steel plate the end of with, form a water container.Distance unanimity between the inside and outside wall of square part below this water container, cross section.The distance at the inside and outside wall of the arch-shaped on top, cross section top be the inside and outside span of lower part, cross section square from twice.The water level of receptacle can only be in the centre position of the inside and outside wall of arch-shaped, and the room of upper end, top communicates with vapor can.Square position is the height that fuel assembly is placed on kiln car in the kiln thorax, and the length of kiln car is lacked 20cm than the width of kiln thorax.The width of three kiln cars and lack 20cm than the length of kiln thorax.The arch-shaped part on kiln thorax top and kiln thorax both sides are the few 10cm of each vacant length of kiln car two just, all is the district of circling round of flame and cigarette.The big calorimetric of fuel combustion release is passed to the water of receptacle by circling round of flame and cigarette by inwall, water absorbs a large amount of heats and produces a large amount of steam, steam inwall in by vapor can is accepted the chimney liberated heat and is heated once more, steam pressure is further strengthened, help improving the utilization rate of steam.
Outward appearance of the present utility model is a cuboid, its length is than the long 20cm of width sum of three kiln cars, each kiln car that fuel is housed all will be by three sections of kiln thorax, the fuel of adorning in the kiln car has just burnt till the hot state of aglow flame, enter the carbonization chamber again, become high-quality charcoal after the carbonization, and fuel is in the process of whole kiln thorax through three section burnings, the just endothermic process of stove receptacle water.
Fuel is calcined the process of charcoal in the kiln thorax, also be that kiln thorax inwall absorbs the process that heat produces steam, waste gas and dust in this process, have been produced in the charcoal burning based on carbon dioxide, by clarifier with the steam effect is water-soluble processes again, the gas that ejects can reach discharging standards.Environment has obtained good protection.
The course of work of the present utility model: respectively be provided with a kiln car in ignited fuel district 22, very hot oven combustion zone 23 and the charcoal calcining zone 24 in the kiln thorax 9, each carbonization chamber 28 once is provided with a kiln car only.
In the charcoal calcination process, observe the situation of fuel three section burnings by flame-observing hole.In ignited fuel district cigarette maximum, fuel must all be lighted; In the very hot oven combustion zone, full combustion of fuel, cigarette reduces, flame is the most prosperous; Arrived the fuel calcining zone, cigarette seldom, fuel is in aglow scorching hot state, have only small part fuel not have burning to care, can kiln discharge enter carbonization chamber 28 and carry out carbonization Deng just being calcined to when basic smokeless, new fuel enters the ignited fuel district again, and the kiln car that crude fuel is lighted the district enters next district, always maintain three kiln cars in the kiln thorax 9, successively the circulating combustion charcoal.The air quantity size of kiln thorax bottom air inlet mouth is decided as required.The structure of carbonization chamber 28 can be a civil engineering structure, it also can be steel plate structure, be provided with movably door before and after the carbonization chamber, kiln car is with easy access, indoor top of carbonization and bottom are equipped with steam pipe, after burned aglow charcoal kiln car enters the carbonization chamber, the front and back door are shut, open the steam pipe switch, adding by steam spray vexedly just can become quality charcoal and hard charcoal preferably after closing certain hour.
In the enforcement illustration of Fig. 2, kiln car track 20,30,31 is on the same horizontal plane, and translation track 32,33 is on the same horizontal plane, and translation track makes kiln car 19 operate in same horizontal plane cocycle by Horizontal shifting platform 29.
Claims (8)
1. a novel environment friendly waste heat is taken turns the charcoal-burner kiln, comprise kiln body, wicket, chimney, kiln car track, kiln car, it is characterized in that: the kiln body is made up of by a steel cun sub-seal welding arch-shaped kiln inwall (1), kiln outer wall (2), be provided with vapor can (3) at kiln outer wall top, between kiln inwall (1) and kiln outer wall (2), be provided with water container (4), vapor can (3) bottom is communicated with water container (4) top, water container (4) bottom is communicated with the delivery port of water pump (5), and kiln outer wall (2) outside is provided with heat-insulation layer.
2. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 1, it is characterized in that: the water inlet of described water pump (5) is communicated with water tank (6) by water pipe (7), and the bottom of water tank (6) is higher than the arch-shaped top of kiln inwall (1).
3. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 1, it is characterized in that: chimney (8) passes vapor can (3) central through hole and is communicated with kiln thorax (9), and the outlet flue that is respectively equipped with the steam output pipe (10) that is communicated with it, safety valve (11), Pressure gauge (12), chimney (8) on the vapor can (3) is equipped with clarifier (18).
4. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 1, it is characterized in that: be provided with water level meter (13) on water container (4) top, the water container bottom also is provided with drainpipe (14).
5. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 3, it is characterized in that: be provided with a plurality of air inlets (15,16,17) in kiln thorax (9) bottom, air inlet (15,16,17) is communicated with the pressure fan outlet respectively, and kiln thorax (9) bottom also is equipped with heat-insulation layer.
6. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 1 is characterized in that: be equipped with flame-observing hole (25,26) on wicket and the kiln wall.
7. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 1, it is characterized in that: described arch-shaped kiln inwall (1) and kiln outer wall (2) all adopt boiler to make with the alloy steel plate.
8. a kind of novel environment friendly waste heat wheel charcoal-burner kiln according to claim 1, it is characterized in that: described charcoal kiln also is provided with carbonization chamber (19), carbonization chamber (19) inner top and bottom are respectively equipped with the steam input pipe, bottom, carbonization chamber is equipped with the kiln car track, and two ends, carbonization chamber (19) also are respectively equipped with removable door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201389724U CN201803590U (en) | 2009-06-18 | 2010-02-26 | Novel environment-friendly kiln utilizing waste heat produced in charcoal calcination process for generating vapor |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920086669 | 2009-06-18 | ||
| CN200920086669.1 | 2009-06-18 | ||
| CN2010201389724U CN201803590U (en) | 2009-06-18 | 2010-02-26 | Novel environment-friendly kiln utilizing waste heat produced in charcoal calcination process for generating vapor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201803590U true CN201803590U (en) | 2011-04-20 |
Family
ID=43873089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201389724U Expired - Fee Related CN201803590U (en) | 2009-06-18 | 2010-02-26 | Novel environment-friendly kiln utilizing waste heat produced in charcoal calcination process for generating vapor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201803590U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104279544A (en) * | 2014-10-18 | 2015-01-14 | 福建省卓越工贸有限公司 | Device and method for utilizing waste heat of machine-made bamboo charcoal |
| CN105602589A (en) * | 2015-11-16 | 2016-05-25 | 湖南莎丽袜业股份有限公司 | Preparation method of high-activity machine-made bamboo charcoal |
| CN107305016A (en) * | 2016-04-25 | 2017-10-31 | 武汉市邦进能源科技有限公司 | A kind of wooden carbon stove of low-carbon waste heat circulation |
| CN109737746A (en) * | 2018-12-20 | 2019-05-10 | 佛山市智锘机械有限公司 | A kind of high power die heating furnace body |
-
2010
- 2010-02-26 CN CN2010201389724U patent/CN201803590U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104279544A (en) * | 2014-10-18 | 2015-01-14 | 福建省卓越工贸有限公司 | Device and method for utilizing waste heat of machine-made bamboo charcoal |
| CN104279544B (en) * | 2014-10-18 | 2016-03-02 | 福建省卓越工贸有限公司 | Machine-made bamboo charcoal residual heat using device and residual-heat utilization method |
| CN105602589A (en) * | 2015-11-16 | 2016-05-25 | 湖南莎丽袜业股份有限公司 | Preparation method of high-activity machine-made bamboo charcoal |
| CN107305016A (en) * | 2016-04-25 | 2017-10-31 | 武汉市邦进能源科技有限公司 | A kind of wooden carbon stove of low-carbon waste heat circulation |
| CN109737746A (en) * | 2018-12-20 | 2019-05-10 | 佛山市智锘机械有限公司 | A kind of high power die heating furnace body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: WUHAN BANGJIN ENERGY TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: LIU BANGJIN Effective date: 20150209 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150209 Address after: 430015 Hubei Province, Wuhan city Huangpi District Shekou street. The north is Henderson Han 1-2 Building 1 unit 17 floor of No. 3 Patentee after: WUHAN BANGJIN ENERGY TECHNOLOGY CO., LTD. Address before: 430015 Hubei province Wuhan City Jiang'an District Yucai Village No. 23 Bridge Street Patentee before: Liu Bangjin |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110420 Termination date: 20170226 |