CN201544421U - Novel shearing device - Google Patents
Novel shearing device Download PDFInfo
- Publication number
- CN201544421U CN201544421U CN 200920276084 CN200920276084U CN201544421U CN 201544421 U CN201544421 U CN 201544421U CN 200920276084 CN200920276084 CN 200920276084 CN 200920276084 U CN200920276084 U CN 200920276084U CN 201544421 U CN201544421 U CN 201544421U
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Abstract
The utility model relates to a novel shearing device. A mechanical part comprises a three-freedom degree interlocking conveying device, a mechanical arm, a tool setting unit and a scissor unit, wherein the mechanical arm comprises a 360-degree rotary arm and a workpiece clamping arm pawl, wherein the three-freedom degree interlocking conveying device comprises an X-axis conveying unit, a Y-axis conveying unit and a Z-axis conveying unit, the Y-axis conveying unit is installed on an X sliding rail of the X-axis conveying unit, the Z-axis conveying unit is installed on a Y sliding rail of the Y-axis conveying unit, the 360-degree rotary arm is connected with a Z sliding rail of the Z-axis conveying unit, the workpiece clamping arm pawl is arranged at the front end of the 360-degree rotary arm, a tool setting unit upright post and a scissor unit upright post are arranged on a working table in parallel, the tool setting unit is installed on the tool setting unit upright post, and the scissor unit is installed on the scissor unit upright post.
Description
Technical field
The utility model relates to a kind of shearing equipment, relates in particular to a kind of novel shear.
Background technology
At present, the workpiece of injection machine institute injection moulding must be taken out by the workman, cuts with scissors by hand, and puts into the appointment packing case respectively according to the model of workpiece.
The advantage that adopts pure hammer-shears cutting to choose is the flexibility height, and the staff trains a little and can operate.Its defective is: 1. speed is slow, efficient is low, can not satisfy the needs that high-tech fast pace streamline is produced; 2. waste time and energy, the waste of manpower resource increases production cost, can't satisfy the requirement of current industrial modern management.
Therefore, moulding is sheared automatically the research and development of sorting arrangement and put on important schedule, have important and practical meanings.
The utility model content
The purpose of this utility model provides a kind of novel shear of a kind of moulding, replaces manually automatically plastic injection-moulded workpiece being sheared cast gate, and the workpiece of cutting is sorted automatically, can realize the full-automation of injection moulding.
The purpose of this utility model is achieved through the following technical solutions:
A kind of novel shear comprises mechanical part and electric control system, and described mechanical part comprises Three Degree Of Freedom interlock transfer equipment, manipulator, tool setting unit and scissors unit.
Substantive distinguishing features and obvious improvement that technical solutions of the utility model are outstanding are mainly reflected in:
1. the utility model modern design drives free degree interlock transfer equipment and manipulator by control system, according to predetermined action order and requirement, successfully realizes the automatic shearing letter sorting to moulding; Replace manually automatically plastic injection-moulded workpiece being sheared cast gate, the workpiece of cutting is sorted automatically, deposit, realize the full-automation of injection moulding according to the storage box of appointment;
2. mechanical part is made up of multiple-freedom linking transfer equipment and manipulator, and each parts of mechanical part are relatively independent, can adjust the kinematic parameter of multiple-freedom linking transfer equipment and manipulator flexibly according to the difference of specific product; Adopt RS232 or CAN bus network to communicate control between each controller of equipment, between controller and the executing agency, strict guarantee the real-time and the reliability of communication; The execution architecture of equipment all adopts the high-performance precision electric motor, the Machine Design of cooperating equipment precision and control algolithm efficiently, strict guarantee shear the accuracy and the reliability of letter sorting;
3. the utility model equipment is relatively independent, need not existing production line is carried out large-scale redevelopment, only need to add automatic letter sorting shearing equipment of the present utility model at existing production line, concrete layout can need and have layout characteristics, flexible adjustment now because of production line;
4. this equipment is easy to control, speed is fast, stability is high, and the function brilliance is easy to use, satisfies the needs of flow production line, creates very good economic benefit, and application should be widely promoted.
Description of drawings
Below in conjunction with accompanying drawing technical solutions of the utility model are described further:
Fig. 1: perspective view of the present utility model;
Fig. 2: front view of the present utility model;
Fig. 3: left view of the present utility model;
Fig. 4: vertical view of the present utility model;
Fig. 5: the action flow chart of the utility model shearing equipment.
The implication of each Reference numeral sees the following form among the figure:
| Reference numeral | Implication | Reference numeral | Implication | Reference | Implication | |
| 1 | |
2 | |
3 | The X-axis delivery unit | |
| 4 | The Y-axis delivery unit | 5 | Z axle delivery unit | 6 | 360 ° of full wind-ups |
| Reference numeral | Implication | Reference numeral | Implication | | Implication | |
| 7 | |
8 | Tool setting unit column | 9 | |
|
| 10 | The blanking mechanism for sorting | 11 | The |
12 | The scissors unit |
The specific embodiment
Shown in Fig. 1～6, a kind of novel shear, comprise mechanical part and electric control system, mechanical part comprises Three Degree Of Freedom interlock transfer equipment, manipulator, tool setting unit 11 and scissors unit 12, manipulator comprises 360 ° of full wind-ups 6 and workpiece gripping paw 7, Three Degree Of Freedom interlock transfer equipment comprises X-axis delivery unit 3, Y-axis delivery unit 4 and Z axle delivery unit 5, and X-axis delivery unit 3 is perpendicular with Y-axis delivery unit 4, and Y-axis delivery unit 4 is perpendicular with Z axle delivery unit 5; X-axis delivery unit 3 comprises the motor X of X slide rail and the motion of control X slide rail, Y-axis delivery unit 4 comprises the motor Y of Y slide rail and the motion of control Y slide rail, Z axle delivery unit 5 comprises the motor Z of Z slide rail and the motion of control Z slide rail, Y-axis delivery unit 4 is installed on the X slide rail of X-axis delivery unit, Z axle delivery unit 5 is installed on the Y slide rail of Y-axis delivery unit, 360 ° of full wind-ups 6 are connected on the Z slide rail of Z axle delivery unit, workpiece gripping paw 7 is located at the front end of 360 ° of full wind-ups 6, and 360 ° of full wind-ups 6 drive workpiece gripping paw 7 and realize that 360 degree rotate freely.Three Degree Of Freedom interlock transfer equipment drives workpiece gripping paw 7 and moves as three degree of freedom along X, Y, Z direction; Three Degree Of Freedom interlock transfer equipment is arranged on the workbench 2, and workbench 2 is installed on the Height Adjustable frame 1, and the bottom of frame 1 is equipped with machine mobile pulley and rigid castors.On workbench 2, also be arranged side by side with tool setting unit column 8 and scissors unit column 9, tool setting unit column 8 and scissors unit 9 columns are a straight line and parallel with the X slide rail of X-axis delivery unit, as Fig. 3, tool setting unit 11 is installed on the tool setting unit column 8, scissors unit 12 is installed on the scissors unit column 9, as Fig. 2, tool setting unit 11 is relative with workpiece gripping paw 7 with scissors unit 12; Below scissors unit 12, be provided with blanking mechanism for sorting 10.Electric control system is electrically connected with Three Degree Of Freedom interlock transfer equipment, manipulator and scissors unit respectively.
Electric control system comprises controller and master control PC, described controller is grasped and discharged controller by Three Degree Of Freedom interlock transfer equipment servo controller and manipulator to be formed, the master control PC is connected with controller by the CAN bus network, Three Degree Of Freedom interlock transfer equipment servo controller links to each other by the RS-232 bus with Three Degree Of Freedom interlock transfer equipment, drives motor X, motor Y and the motor Z motion of Three Degree Of Freedom interlock transfer equipment; Manipulator grasps with the release controller and links to each other with manipulator by the RS-232 bus, drives the servomotor motion of control workpiece gripping paw motion.
During concrete the application, motion flow as shown in Figure 6, at first start, model according to product is selected corresponding program (can not set up on their own as there being program), start auto-programming, the machine original point return, automatically arrive and wait for the location of workpiece, after waiting for that workpiece sensor provides workpiece and is ready to signal, workpiece gripping paw 7 is waited for and is sent the workpiece manipulator to leave, when sending the workpiece manipulator to leave automatically to location of workpiece gripping workpiece, 360 ° of full wind-up 6 drive workpiece gripping paws 7 move to 11 positions, tool setting unit and carry out the tool setting adjustment, and the good location of 7 pairs of workpiece of workpiece gripping paw is clamped; Then, 360 ° of full wind-ups 6 drive workpiece gripping paw 7 and move to 12 positions, scissors unit, are sheared by the workpiece on the 12 pairs of gripping paws 7 in scissors unit, shear workpiece 1...N (the workpiece quantity of N for setting); Three Degree Of Freedom interlock transfer equipment drives 360 ° of full wind-ups 6 in location, three dimensions (x, y, z) optional position, and 360 ° of full wind-ups 6 can drive workpiece gripping paw 7 and rotate in 360 ° of circumference range; Blanking mechanism for sorting 10 is put into the storage box of appointment with workpiece according to different models automatically in the workpiece shear history, and workpiece is sheared and finished, and machine arrives and waters handle recovery position, will water handle and put into collection box.Automatic cycle finishes, and machine is got back to the workpiece holding point, waits for the shearing of next cycle.
Drive free degree interlock transfer equipment and manipulator by control system,, successfully realize automatic shearing letter sorting moulding according to predetermined action order and requirement.Mechanical part is made up of multiple-freedom linking transfer equipment and manipulator, and each parts of mechanical part are relatively independent, can adjust the kinematic parameter of multiple-freedom linking transfer equipment and manipulator flexibly according to the difference of specific product.Adopt RS232 or CAN bus network to communicate control between each controller of equipment, between controller and the executing agency, strict guarantee the real-time and the reliability of communication.The execution architecture of equipment all adopts the high-performance precision electric motor, the Machine Design of cooperating equipment precision and control algolithm efficiently, strict guarantee shear the accuracy and the reliability of letter sorting.The utility model equipment is relatively independent, need not existing production line is carried out large-scale redevelopment, only needs to add automatic letter sorting shearing equipment of the present utility model at existing production line, and concrete layout can need and have layout characteristics, flexible adjustment now because of production line.This equipment is easy to control, speed is fast, stability is high, can satisfy the needs of multiple high speed flow production line.
The utility model replaces manually automatically plastic injection-moulded workpiece being sheared cast gate, and the workpiece of cutting is sorted automatically, deposits according to the storage box of appointment, realizes the full-automation of injection moulding.Cost is low, function is remarkable, and is easy to use, and economic benefit and social effect are remarkable, the application that should be widely promoted, and prospect is very good.
Claims (3)
1. novel shear, comprise mechanical part and electric control system, it is characterized in that: described mechanical part comprises Three Degree Of Freedom interlock transfer equipment, manipulator, tool setting unit and scissors unit, described manipulator comprises 360 ° of full wind-ups and workpiece gripping paw, described Three Degree Of Freedom interlock transfer equipment comprises the X-axis delivery unit, Y-axis delivery unit and Z axle delivery unit, the X-axis delivery unit comprises the motor X of X slide rail and the motion of control X slide rail, the Y-axis delivery unit comprises the motor Y of Y slide rail and the motion of control Y slide rail, Z axle delivery unit comprises the motor Z of Z slide rail and the motion of control Z slide rail, the Y-axis delivery unit is installed on the X slide rail of X-axis delivery unit, Z axle delivery unit is installed on the Y slide rail of Y-axis delivery unit, 360 ° of full wind-ups are connected on the Z slide rail of Z axle delivery unit, workpiece gripping paw is located at 360 ° of full wind-up front ends, and Three Degree Of Freedom interlock transfer equipment drives workpiece gripping paw along X, Y, the Z direction is done the three degree of freedom motion; Described Three Degree Of Freedom interlock transfer equipment is arranged on the workbench, on workbench, also be arranged side by side with tool setting unit column and scissors unit column, tool setting unit column and scissors unit column are a straight line and parallel with the X slide rail of X-axis delivery unit, the tool setting unit is installed on the tool setting unit column, the scissors unit is installed on the scissors unit column, and described tool setting unit is relative with workpiece gripping paw with the scissors unit; Described electric control system is electrically connected with Three Degree Of Freedom interlock transfer equipment, manipulator and scissors unit respectively.
2. a kind of novel shear according to claim 1, it is characterized in that: described electric control system comprises controller and master control PC, described controller is grasped and discharged controller by Three Degree Of Freedom interlock transfer equipment servo controller and manipulator to be formed, the master control PC is connected with controller by the CAN bus network, Three Degree Of Freedom interlock transfer equipment servo controller links to each other by the RS-232 bus with Three Degree Of Freedom interlock transfer equipment, drives motor X, motor Y and the motor Z motion of Three Degree Of Freedom interlock transfer equipment; Manipulator grasps with the release controller and links to each other with manipulator by the RS-232 bus, drives the servomotor motion of control workpiece gripping paw motion.
3. a kind of novel shear of moulding according to claim 3, it is characterized in that: workbench is installed on the Height Adjustable frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920276084 CN201544421U (en) | 2009-12-07 | 2009-12-07 | Novel shearing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920276084 CN201544421U (en) | 2009-12-07 | 2009-12-07 | Novel shearing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201544421U true CN201544421U (en) | 2010-08-11 |
Family
ID=42599582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920276084 Expired - Fee Related CN201544421U (en) | 2009-12-07 | 2009-12-07 | Novel shearing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201544421U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962964A (en) * | 2012-11-02 | 2013-03-13 | 苏州富士胶片映像机器有限公司 | Injection molding element large-flow-pass high-precision hot-melting shearing jig |
| CN103170990A (en) * | 2011-12-21 | 2013-06-26 | 鸿富锦精密工业（深圳）有限公司 | Shearing device |
| CN105058716A (en) * | 2015-07-28 | 2015-11-18 | 宁波永成双海汽车部件股份有限公司 | Shearer used for injection molding machine and use method of shearer |
| CN105904681A (en) * | 2016-07-01 | 2016-08-31 | 长江师范学院 | Rack supporting structure of automatic injection mold degating device |
| CN106042301A (en) * | 2016-07-01 | 2016-10-26 | 长江师范学院 | Injection molding piece product mold stripping water gap shearing method |
| CN108296564A (en) * | 2018-01-25 | 2018-07-20 | 石宝聪 | Automatic product mouth of a river cutter of location |
-
2009
- 2009-12-07 CN CN 200920276084 patent/CN201544421U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170990A (en) * | 2011-12-21 | 2013-06-26 | 鸿富锦精密工业（深圳）有限公司 | Shearing device |
| CN102962964A (en) * | 2012-11-02 | 2013-03-13 | 苏州富士胶片映像机器有限公司 | Injection molding element large-flow-pass high-precision hot-melting shearing jig |
| CN102962964B (en) * | 2012-11-02 | 2015-04-08 | 苏州富士胶片映像机器有限公司 | Injection molding element large-flow-pass high-precision hot-melting shearing jig |
| CN105058716A (en) * | 2015-07-28 | 2015-11-18 | 宁波永成双海汽车部件股份有限公司 | Shearer used for injection molding machine and use method of shearer |
| CN105058716B (en) * | 2015-07-28 | 2018-02-16 | 宁波永成双海汽车部件股份有限公司 | Injection machine scissor machine and its application method |
| CN105904681A (en) * | 2016-07-01 | 2016-08-31 | 长江师范学院 | Rack supporting structure of automatic injection mold degating device |
| CN106042301A (en) * | 2016-07-01 | 2016-10-26 | 长江师范学院 | Injection molding piece product mold stripping water gap shearing method |
| CN105904681B (en) * | 2016-07-01 | 2018-02-09 | 长江师范学院 | A kind of injection mould automatic water gap shearing device frame supporting structure |
| CN106042301B (en) * | 2016-07-01 | 2018-06-29 | 长江师范学院 | Mouth of a river method is cut in a kind of Injection Molding Products depanning |
| CN108296564A (en) * | 2018-01-25 | 2018-07-20 | 石宝聪 | Automatic product mouth of a river cutter of location |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100811 Termination date: 20121207 |